(sqm) supply chain management risk assessing your supply … · supplier quality management: risk...
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Pers
pect
ive Supply Chain Management
(SQM) – Risk Assessing Your
Supply Chain
Supplier Quality Management: Risk Assessing your Supply Chain
What is Risk?
“the scientific evaluation of known or potential adverse health effects resulting from human exposure to foodborne hazards” - WHO
Supplier Quality Management: Risk Assessing your Supply Chain
Risk Assessment Model - Matrix
RISKProbability Severity
More appropriate for HACCP based assessments focusing on a specific hazard at a specific process step or stage
Supplier Quality Management: Risk Assessing your Supply Chain
Typical Food Supply Chain
Facility
YouSupplier
Agent
Facility
Facility
Facility
Facility
Facility
Broker
Agent
Broker
Retailer
Retailer
Retailer
Distributor
RISK RISK RISK RISK RISK RISK
Potential risk added as complexity of chain increases
Supplier Quality Management: Risk Assessing your Supply Chain
Supply Chain Mapping
You
Dist
Broker
Material
Agent
Supplier
Facility
Facility
Facility
Agent
Supplier Quality Management: Risk Assessing your Supply Chain
ResourcesRisk assessment is a scientific process and requires the input of human, financial and technical resources
Challenges
Data and Collection Risk assessment requires quality data which needs to be sourced, reviewed and used
Increased WorkloadThe volume of assessments have increased dramatically moving from category assessment to individual assessments e.g. facility, materials, production line etc.
Methodology and ModelsMany food businesses are not clear on exactly how risk assessment should be conducted and appropriate models to be employed
Supplier Quality Management: Risk Assessing your Supply Chain
What is the requirement for conducting risk assessment on your supply chain?
GFSI Standards
“The company shall undertake a documented risk assessment of each
raw material…” BRC I7 3.5
FDA – FSMA Rules
Supplier Verification - risk assess individual suppliers, supplier facilities
and products
Retailers
“All suppliers to the site must be assessed to determine the overall potential risk associated with their
materials on an ongoing basis”TFMSv6Sec 3
Supplier Quality Management: Risk Assessing your Supply Chain
Food Safety HazardsTraditional HACCP based food safety risk assessment to identify and control food hazards e.g. bacterial pathogens, chemicals and physical hazards
Types of Supply Chain RA Required
Food Threats Food Defense Plans, Vulnerability Assessments, TACCP
Food Fraud Assessment of food fraud potential and control of risks
Legality Assessment of the legal compliance of the supplier, facility and product
Supplier Quality Management: Risk Assessing your Supply Chain
Scope of Risk Assessments Required On Your Supply Chain
Suppliers
Supplier entity with title of ownership
3rd Party
Must be within the scope of assessment and addressed as a facility
Facilities
Individual facilities accounting for local objective risks
Raw Materials
Individual raw materials, ingredients, packaging
Agents / Brokers
Assessed as a supplier
Products
Traded products where title of ownerships is assumed - FSMA
Supplier Quality Management: Risk Assessing your Supply Chain
DecisionData Collection Correction
Risk Assessment
(without Controls)
Control Measures
Risk Assessment
(with Controls)
Supplier & Materials Risk Assessment Process
Repeat AssessmentProcess needs to be repeated every 1 to 2 years
Data Collection• Questionnaire• Certificates• Statements• Specifications• Hazard Data
Correction• Missing or
incomplete data / documents
RA (without controls)• Based on data
collected• Risk assessment of
Supplier• Supplier site• Ingredients• Materials• Criteria Required
Control Measures• Appropriate
Control Measures are determined
• Decision Trees• Criteria
RA (with controls)• Additional risk
assessment following the identified controls to ensure risk is mitigated to an acceptable level
Decision• Supplier and / or
Material is approved
• Suppliers List is updated
Supplier Quality Management: Risk Assessing your Supply Chain
Risk Assessment Model – Criteria Model
RISKCriteria
1
More appropriate for Supply Chain risk assessments looking at various risk factors contributing to supplier or material risk
Criteria 2
Criteria 3
Criteria 4
Risk WeightingSome risk criteria will contribute more to the overall risk value – some will contribute less
Supplier Quality Management: Risk Assessing your Supply Chain
GFSI / Other Certification Has the supplier / facility achieved some 3rd party certification standard?
Type of Sample Criteria
COA / COC Does the company issue certificates of analysis or conformance?
Country of OriginThis criteria involves referring to public databases on the history of food safety from particular countries or regions including likelihood for food fraud
Recall / Alerts in Last 24 Months
Measuring the number of recalls, alerts, notifications, withdrawals, sanctions over a recent period may indicate the level of risk with a particular supplier
Allergen Controls Are additional allergens handled in the facility
Volume of SupplyIntegrating exposure into the RA. The greater the volume the greater the exposure should an issue arise
Assign
risk
values to
criteria
Weight
criteria
Supplier Quality Management: Risk Assessing your Supply Chain
Country of Origin Criteria – Objective Data
World Governance Indicators
• For example, the Worldbank WGI definition, calculating
the average of their factors and then putting the threshold
at 60%, to get either a risk country (<60%) or a Low Risk
Country
• http://www.bsci-
intl.org/sites/default/files/countries_risk_classification_final_
version_20140109.pdf
Supplier Quality Management: Risk Assessing your Supply Chain
Conducting your risk assessment
Supplier Quality Management: Risk Assessing your Supply Chain
Increasing Burden The amount of risk assessments on supply chain will continue to increase
Perspective
Visibility Timely / real-time visibility over your supply chain – Supply Chain Mapping
Efficiency The focus will shift to improving the efficiency by which supply chain risk assessment are carried out
Model Complexity Move towards multi-criteria based assessments over simple matrix will continue
Automations Shift towards IT solutions and use of Portals to collect data and automate renewals
Data Increase in the sharing and utilisation of supply chain data for conducting risk assessments