spray foam guide foam guide recommended enclosure details using open-cell 0.5 pcf and closed-cell...

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Spray Foam Guide Recommended enclosure details using open-cell 0.5 pcf and closed-cell 2.0 pcf polyurethane spray foam in DOE climate zones 1-8 John Straube, Ph.D., P.Eng. Jonathan Smegal Alex Lukachko © 2011 Building Science Press

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Spray Foam Guide

Recommended enclosuredetails using open-cell0.5 pcf and closed-cell 2.0 pcf polyurethane spray foam

in DOE climate zones 1-8

JohnStraube,Ph.D.,P.Eng. JonathanSmegal AlexLukachko

© 2011 Building Science Press

2

• All of the spray foam details in this guide assume that all other aspects of the building enclosure are constructed ad-equately and comply with the building code. It assumes that there is no water intrusion into the enclosure due to poorly constructed water management details.

• The spray foam manufacturer’s guidelines for spraying foam regarding temperatures (air and substrate), moisture content, thickness and fire protection should be adhered to at all times.

• If it is unclear which construction strategy to use, further guidance should be sought.

• The IRC and local building codes should be followed at all times unless permission is given otherwise based on sound engineering and physics.

• The TDS and MSDS should be reviewed and adhered to for the spray foam product(s) being installed.

Spray Foam InStallatIon

noteS

3

Table of ConTenTs

5 ClimateZonemap

6 appliCation1:interioroffoundationWallsinBasementsand ConditionedCraWlspaCes

8 appliCation2:undersideofthefloorJoistsinVented CraWlspaCes

10 appliCation3:aBoVeGradeWalls

12 appliCation4:VentedattiCs

14 appliCation5:unVentedattiCs

16 appliCation6:unVentedCathedralCeilinGs

18 appliCation7:VentedCathedralCeilinGs

20 appliCation8:floorsoVerunConditionedBasements

22 appliCation9:floorsoVerexteriorspaCe/unConditioned GaraGes

24 Glossaryofterms

4

5

U.S. Department of Energy’s Building Energy Codes Program at Pacific Northwest National Laboratory

ClimaTe Zone map

6

applIcatIon 1InterIor oF FoundatIon WallS In BaSementS andcondItIoned craWlSpaceS

Not applicable to vented crawlspaces or foundations; see Application 2.

DisCussion

2.0 pcf ccSPF installed directly against the foundation wall is the preferred option for interior insulation with respect to mois-ture durability. Another good option in warmer climates is 0.5 pcf ocSPF installed directly against the foundation wall, but care needs to be taken to ensure that the vapor permeable spray foam will allow vapor to pass through to the interior, and that there is no bulk water intrusion through the foundation wall. Hybrid applications are also possible: ccSPF or ocSPF may be installed against the foundation wall, with air and vapor per-meable insulation (e.g., batt) installed inboard of that. For a finished basement (i.e., with a wood frame wall), keep the wall framing away from the foundation wall (minimum 1½”), and fill behind the framing with spray foam. For framed basement walls, see the framed walls section (page 10). The rim joist per-forms much differently than the foundation wall, and caution must be used with vapor permeable insulation. (They can be considered above grade walls.)

1.

sprayfoaminstalleddireCtlyon

foundationWall

General CauTions

1. Insulation R-value should meet N1102.1 in the 2009 IRC as a minimum.

2. Thermal or ignition barrier requirements as per IRC 2009 R316.5.3 should be followed.

3. Reference: Search for “Info-512: Crawlspace Insulation” at www.buildingscience.com.

4. Reference: Search for “Info-511: Basement Insulation” at www.buildingscience.com.

2.

hyBridfoundationinsulationsystem

7

Note 1

Install minimum ccSPF, PIR or XPS in contact with exterior wall before application of ocSPF. In cold climates, using vapor permeable insulation (ocSPF) in the rim joist and in above grade portions of basement walls, may lead to moisture accumulation at the interior surface of the exterior sheathing. A vapor retarding insulation (ccSPF, PIR, XPS) should be used adjacent to the basement wall/rim joist in these conditions of such a thickness that the condensation plane (inside face of ccSPF, PIR, or XPS) is kept warm to minimize condensation potential from interior relative humidity.

Note 2 Do not install any additional vapor barrier on interior of insulation. Because the

moisture drive in below-grade walls is always from the exterior to the interior in Zones 6 and lower, installing a low-permeance layer on the interior side of insulation wall will cause moisture related durability issues by trapping moisture in the enclosure and not allowing drying to the interior. The 2009 IRC (R601.3) states that Class I or II vapor retarders are not required on basement walls or the below grade portion of any wall in climate zones 4C, 5, 6, 7 and 8.

Note 3 Provide interior space humidity control. It is important for the occupant to control

interior RH to reasonable levels (based on the climate zone and season). In very cold climate zones, this may be as low as 35% RH. A functional ventilation system and/or dehumidifier will often be required.

clImate Zone matrIx

insulaTion Type

1 - 2 3 - 4 5 - 6 7 - 8

oCspf

CCspf

HybriD

Recommended Recommended Caution (Note 1,2) Not Recommended

Recommended Recommended Recommended Recommended

Recommended Caution (Note 1,2) Caution (Note 1,2) Caution (Note 1)

8

applIcatIon 2underSIde oF the Floor JoIStS In Vented craWlSpaceS

DisCussion

Vented crawlspaces are not recommended due to the com-mon occurrence of serious moisture related issues and building enclosure failures. However, vented crawlspaces may be man-dated in certain areas (flood prone areas) by codes. The floor joists must be kept warm to avoid condensation, mold and rot, so completely encapsulating the floor joists is the safest method of insulating in a vented crawlspace. Hybrid applications are also possible: ccSPF or ocSPF may be installed against the un-derside of the floor, with polyisocyanurate, EPS or XPS installed on the underside of the joists with taped joints.

If the free vent area is equal to or greater than 1/4 of the floor area served, then Application 9 can be used, since the condi-tions in the vented area will be approximately the same as the exterior conditions. The net free area is the area on a vertical surface unobstructed by walls, screens, louvers, or other materi-als at the perimeter of the vented space.

General CauTions

1. Spray foam exposed in crawlspace may require a thermal or ignition barrier as per IRC 316.4 and R316.5.4.

2. Reference: Search for “BSI-009: New Light in Crawlspaces” at www.buildingscience.com.

1.

sprayfoamenCapsulatinGfloorJoist

2.

hyBridinsulationsystem

9

Note 1

Vapor Impermeable floor covering prohibited with ocSPF. The worst moisture related issues occur when moisture moves through the floor joists towards the interior and is stopped by a vapor impermeable floor covering such as vinyl flooring. In contrast, vapor permeable floor assemblies allow the moisture to safely pass to the interior, where it is removed via air conditioning or a dehumidifier. Doing this minimizes many of the mois-ture related risks. Similarly, plywood floor sheathing is preferred to OSB floor sheathing because of the increased vapor permeance of plywood.

Note 2 Do not install any additional vapor barrier on interior of insulation. Taping the joints

is more critical if ocSPF is used in the joist space, and slightly less critical if ccSPF is used in the joist space. The tape on the joints may fail quickly and installation quality is important. Air leakage and vapor diffusion condensation could be problematic if this system is not maintained. Vapor permeable floor coverings are still recommended to decrease risks.

Note 3 Choose a flood-resistant insulation material when applicable. Many of the require-

ments for vented crawlspaces are in regions which are flood-prone; therefore, the assembly should be designed with this problem in mind. It is generally accepted that closed-cell spray foams have good recoverability from flooding. Only closed-cell foam insulations are considered flood-resistant by FEMA.

clImate Zone matrIx

insulaTion Type

1 - 2 3 - 4 5 - 6 7 - 8

oCspf (fully enCapsulaTeD joisTs) Caution (Note 1) Caution (Note 1) Caution (Note 1) Caution (Note 1)

Caution (Note 1) Recommended Recommended Recommended

Caution (Note 2) Caution (Note 2) Caution (Note 2) Caution (Note 2)

CCspf (fully enCapsulaTeD joisTs)

HybriD (spray foam anD pir)

10

applIcatIon 3aBoVe Grade WallS

DisCussion

Both open-cell and closed-cell spray foam are air impermeable and can help to reduce energy losses and avoid condensation by increasing the airtightness of the enclosure if the enclosure is properly designed and the spray foam is properly installed. Open-cell foam is vapor permeable so care must be taken in colder climates to minimize the risk of vapor diffusion wetting of the exterior sheathing. Hybrid applications, known as “flash-and-batt” or “flash-and-fill” or “combo systems” consist of spray foam against the exterior sheathing covered with a layer of fi-brous insulation. Spraying foam directly against exterior foam insulation is also possible as a hybrid approach but care must be given during the foam application process. Note that ccSPF application against OSB sheathing requires additional consider-ations (see Note 4).

General CauTions

1. IRC 2009 R601.3 should be referenced for vapor control re-quirements of wall systems

2. Reference: Search for “Info-310: Vapor Control Layer Recom-mendations” at www.buildingscience.com.

3. Reference: Search for “BSI-038: Mind the Gap, Eh!” at www.buildingscience.com.

1.

sprayfoamfilledWallCaVity

2.

hyBridinsulationsystem

3.

insulatinGsheathinGandsprayfoam

11

Note 1

Vapor control may be required. In cold weather, wintertime vapor condensation wet-ting of the exterior sheathing is possible with a vapor permeable insulation, so a Class I or Class II vapor control layer is likely required to minimize the moisture related durabil-ity risks. Class II vapor control is typically recommended, as Class I (e.g., polyethylene) completely eliminates drying to the interior.

Note 2 Ratios of air/vapor impermeable and permeable insulation must be maintained.

As the climate gets colder, the R-value ratio of air and vapor impermeable insulation (ccSPF, PIR, XPS) to vapor permeable insulation (fiberglass, cellulose, ocSPF) must increase to avoid increased risk of condensation on the interior surface of the foam (as per IRC 2009 R601.3). For example, in climate zone 6, IRC R601.3 specifies a minimum of R-7.5 exterior of a 2x4 wall (R-13), and R-11.25 exterior of a 2x6 (R-19) wall to mini-mize the risk of condensation. This means that 37% of the total installed R-value should be vapor and air impermeable. So in a 2x6 wall in climate zone 6, with a desired total R-value of R-20, a minimum of R-5.6 should be in the form of closed cell spray foam and R-14 in the form of fibrous air and vapor permeable insulation.

Note 3 Provide interior space humidity control. It is important for the occupant to control

interior RH to reasonable levels (based on the climate zone and season). In very cold climate zones, this may be as low as 35% RH. A functional ventilation system and/or dehumidifier will often be required.

Note 4 Add a drainage gap when ccSPF is applied to OSB sheathing. OSB has limited mois-

ture tolerance, and ccSPF eliminates redistribution and drying to the interior. To make up for these issues, install exterior cladding with a drainage gap (3/8” minimum recom-mended) between the cladding and water resistive barrier.

clImate Zone matrIx

insulaTion Type

1 - 2 3 - 4 5 - 6 7 - 8

full oCspf Recommended Recommended Caution (Note 1) Caution (Note 1)

Recommended Recommended Recommended Recommended

Recommended Recommended Caution (Note 1, 2) Caution (Note 1, 2)

full CCspf

HybriD (oCspf anD fibrous)

Recommended Recommended Caution (Note 1, 2) Caution (Note 1, 2)

Recommended Recommended Caution (Note 1, 2) Caution (Note 1, 2)

HybriD (CCspf anD fibrous)

HybriD (insulaTeD sHeaTHinG anD spray

foam)

12

applIcatIon 4Vented attIcS

DisCussion

Many attic moisture and energy problems are the result of air leakage from the interior space into the attic. This can result in condensation in cold climates, and significant energy losses in all climates as well as other performance problems. By using spray foam or a hybrid approach of spray foam and fibrous insulation (cellulose, fiberglass) the air leakage into the attic can be significantly reduced or eliminated, resulting in decreased energy losses and fewer moisture problems. It is recommended that mechanical space conditioning equipment and ductwork only be installed in conditioned space. If ducts are placed in the attic, SPF can be used to airseal.

General CauTions

1. Insulation R-value should meet N1102.1 in the 2009 IRC as a minimum.

2. Spray foam exposed in attic may require a thermal or ignition barrier as per IRC 2009 R316.5.3.

3. Combustible insulation clearance of 3” as per 2009 IRC R302.13 especially around lighting or chimneys.

4. Ductwork insulation must follow IRC 1601.3.

1.

attiCinsulatedentirelyWithsprayfoam

2.

hyBridinsulationsystem

3.

duCtWorkinstalled

WithhyBridinsulationsystem

13

Note 1

Ensure adequate attic ventilation. It is likely that some moisture will still reach the attic either by air leakage or vapor diffusion. In a properly vented attic, this moisture will be carried away without causing any problems.

Note 2 A polyethylene vapor barrier is not required but an air barrier is required. Research,

simulations and field observations show that a polyethylene vapor barrier is not required to control vapor diffusion into the attic since vapor diffusion moves so slowly and attic ventilation will remove the moisture. Condensation could occur if air leakage occurs from the interior into the attic in cold weather, but this issue can be reduced or elimi-nated with either a fully spray foamed attic or a hybrid attic approach.

clImate Zone matrIx

insulaTion Type

1 - 2 3 - 4 5 - 6 7 - 8

full oCspf Recommended Recommended Recommended Recommended

Recommended Recommended Recommended Recommended

Recommended Recommended Recommended Recommended

full CCspf

HybriD

14

applIcatIon 5unVented attIcS

DisCussion

Both open-cell and closed-cell spray foam are air impermeable and may help to reduce energy losses by increasing the air-tightness of the enclosure when properly installed. Open-cell foam is quite vapor permeable so care must be taken in colder climates to minimize the risk of vapor diffusion wetting of the exterior sheathing. Hybrid applications, known as “flash-and-batt” or “flash-and-fill” consist of spray foam against the roof sheathing as well as a layer of fibrous insulation (fiberglass or netted cellulose). In some cases, board foam insulation can be installed on the exterior of the roof deck to decrease thermal bridging, and increase the R-value and durability of the roof system. Thermal bridging can be controlled by spraying over the inside at the rafters.

General CauTions

1. Minimum insulation R-value should meet N1102.1 in the 2009 IRC.

2. Unvented attic assemblies should meet the conditions in IRC 2009 R806.4 as a minimum.

3. Spray foam exposed in attic may require a thermal barrier or ignition barrier as per IRC 2009 R316.5.3.

4. Combustible insulation clearance of 3” as per 2009 IRC R302.13 especially around lighting or chimneys.

5. Reference: Search for “BSD-102: Understanding Attic Ventila-tion” at www.buildingscience.com.

6. Reference: Search for “IRC FAQ: Conditioned Attics” at www.buildingscience.com.

7. Reference: Search for “BSD-149: Unvented Roof Assemblies for all Climates” at www.buildingscience.com.

1.

sprayfoamfilledCaVity

2.

hyBridinsulationsystem

3.

insulatinGsheathinGandsprayfoam

15

Note 1

Vapor control may be required. In cold climates, vapor condensation wetting of the roof sheathing is possible with a vapor permeable ocSPF insulation, and a Class I or Class II vapor control layer is likely required to minimize the moisture related durability risks. Class II vapor control is typically recommended, as Class I (e.g., polyethylene) complete-ly eliminates drying to the interior. Some advertised vapor barrier paints (Class II) may adequately control vapor diffusion.

Note 2 R-value ratios of air/vapor impermeable and permeable insulation must be main-

tained. As the climate zone gets colder, the ratio of air impermeable insulation (cc-SPF, PIR, XPS) to air permeable insulation (fiberglass, cellulose) must increase to avoid condensation on the interior surface of the impermeable foam. See IRC 2009 Unvented Attics section 806.4, Table 806.4.

Note 3 Provide interior space humidity control. It is important for the occupant to control

interior RH to reasonable levels (based on the climate zone and season). In very cold climate zones, this may be as low as 35% RH. A functional ventilation system and/or dehumidifier will often be required.

clImate Zone matrIx

insulaTion Type

1 - 2 3 - 4 5 - 6 7 - 8

full oCspf Recommended Caution (Note 1) Caution (Note 1) Not Recommended

Recommended Recommended Recommended Recommended

Recommended Caution (Note 1) Not Recommended Not Recommended

full CCspf

HybriD (oCspf anD fibrous)

Recommended Recommended Caution (Note 2) Caution (Note 2)

Recommended Recommended Caution (Note 2 for ocSPF)

Caution (Note 2 for ocSPF)

HybriD (CCspf anD fibrous)

insulaTinG sHeaTHinG anD spray foam

16

applIcatIon 6unVented cathedral ceIlInGS

DisCussion

Both open-cell and closed-cell spray foam are air impermeable and may help to reduce energy losses by increasing the air-tightness of the enclosure when properly installed. Open-cell foam is quite vapor permeable so care must be taken in colder climates to minimize the risk of vapor diffusion wetting of the exterior sheathing. Hybrid applications, known as “flash-and-batt” or “flash-and-fill” consist of spray foam against the roof sheathing as well as a layer of fibrous insulation (fiberglass or netted cellulose). Board foam insulation (XPS, PIR, high-density EPS) can be installed on the exterior of the roof deck to increase the R-value and durability of the roof system. Exterior insula-tion keeps the enclosure warmer and less prone to winter time condensation in cold climates.

General CauTions

1. Minimum insulation R-value should meet N1102.1 in the 2009 IRC.

2. Reference: Search for “IRC FAQ: Conditioned Attics” at www.buildingscience.com.

3. Reference: Search for “BSD-149: Unvented Roof Assemblies for all Climates” at www.buildingscience.com.

1.

sprayfoamfilledCaVity

2.

hyBridinsulationsystem

3.

insulatinGsheathinGandsprayfoam

17

Note 1

Vapor control may be required. In cold climates vapor condensation wetting of the roof sheathing is possible with a vapor permeable ocSPF insulation, and a Class I or Class II vapor control layer is likely required to minimize the moisture related durability risks. Class II vapor control is typically recommended, as Class I (e.g., polyethylene) complete-ly eliminates drying to the interior. Night sky radiation may increase the risk of conden-sation on the sheathing more than in walls of the same enclosure because of lower roof sheathing temperatures caused by long wave radiation emission heat loss from the roof to the sky on a clear night.

Note 2 Ratios of impermeable and permeable insulation must be maintained. As the climate

zone gets colder, the ratio of air impermeable insulation (closed-cell spray foam, PIR, XPS) to air permeable insulation (fiberglass, cellulose) must increase to avoid condensa-tion on the interior surface of the foam. Designing for the condensation point to occur in the middle of the closed-cell spray foam or insulating sheathing is ideal so that conden-sation will not occur on the interior surface of the impermeable insulation.

Note 3 Provide interior space humidity control. It is important for the occupant to control

interior RH to reasonable levels (based on the climate zone and season). In very cold climate zones, this may be as low as 35% RH. A functional ventilation system and/or dehumidifier will often be required.

clImate Zone matrIx

insulaTion Type

1 - 2 3 - 4 5 - 6 7 - 8

full oCspf Recommended(Note 3)

Caution (Note 1, 3) Caution (Note 1, 3) Not Recommended

Recommended Recommended Recommended Recommended

Recommended(Note 3)

Caution (Note 1, 3) Not Recommended Not Recommended

full CCspf

HybriD (oCspf anD fibrous)

Recommended Recommended Caution (Note 2) Caution (Note 2)

Recommended Recommended Caution (Note 2, 3) Caution (Note 2, 3)

HybriD (CCspf anD fibrous)

insulaTinG sHeaTHinG anD spray foam

18

applIcatIon 7Vented cathedral ceIlInGS Vented cathedralIZed attIc

DisCussion

Vented cathedral ceilings require some form of backer board to act as a substrate for the spray foam while still maintaining an air gap against the roof sheathing. In a ceiling that uses framing lumber, blocking can be used next to the joists, running along the entire joist or just at discrete connection points. In a ceiling with engineering I-joists, the backer board can be attached di-rectly to the top flange of the joist. To increase the R-value and vapor control of an open-cell spray foam system, the backer board could be a rigid board insulation product such as XPS, PIR or high-density EPS, assuming the boards are compatible with the spray foam. In general, unvented cathedrals are rec-ommended instead, but in some cases are not allowed. One compromise is to insulate directly to the underside of the roof sheathing, and vent above the roof sheathing, below the clad-ding, as with a metal or tile clad roof.

General CauTions

1. Minimum insulation R-value should meet N1102.1 in the 2009 IRC.

2. Reference: Search for “BSD-149: Unvented Roof Assemblies for all Climates” at www.buildingscience.com.

1.

VentedCathedralCeilinGWithframinGlumBerrafters

2.

VentedCathedralCeilinGWithi-Joists

3.

hyBridVentedCathedralCeilinG

19

Note 1

Vapor control may be required. In cold climates vapor condensation wetting of the roof sheathing is possible with a vapor permeable ocSPF insulation, and a Class I or Class II vapor control layer is likely required to minimize the moisture related durability risks.Night sky radiation may increase the risk of condensation on the sheathing more so than in walls of the same enclosure. Foam board insulation could be used as the backer for ocSPF to minimize moisture related issues.

Note 2 Ratios of impermeable and permeable insulation must be maintained. As the

climate zone gets colder, the ratio of air and vapor impermeable insulation (closed-cell spray foam, PIR, XPS) to air and vapor permeable insulation (fiberglass, cellulose) must increase to avoid condensation on the interior surface of the foam. Designing for the condensation point to occur in the middle of the closed-cell spray foam or insulating sheathing is ideal so that condensation will not occur on the interior surface.

Note 3 Provide interior space humidity control. It is important for the occupant to control

interior RH to reasonable levels (based on the climate zone and season). In very cold climate zones, this may be as low as 35% RH. A functional ventilation system and/or dehumidifier will often be required.

clImate Zone matrIx

insulaTion Type

1 - 2 3 - 4 5 - 6 7 - 8

full oCspf Recommended Caution (Note 1, 2, 3)

Caution (Note 1, 2, 3)

Not Recommended

Recommended Recommended (Note 3)

Recommended (Note 3)

Recommended (Note 3)

Recommended Caution (Note 1, 2, 3)

Not Recommended Not Recommended

full CCspf

HybriD (oCspf anD fibrous)

Recommended Recommended (Note 3)

Caution (Note 2, 3) Caution (Note 2, 3)HybriD (CCspf anD fibrous)

20

applIcatIon 8FloorS oVer uncondItIoned BaSementS

DisCussion

Insulating the floor between the unconditioned basement and the rest of the building is not recommended. There is a sig-nificant increase in the risk of moisture related issues to the basement and the rest of the building. Mechanical equipment is often in the basement, and this should always be brought in conditioned space to minimize energy losses and decrease the risk of health related issues caused by excessive moisture (e.g., leaky ductwork). See Application 1 on page 8 to see much bet-ter options for insulating basements using spray foam.

General CauTions

1. Minimum insulation R-value should meet N1102.1 in the 2009 IRC.

2. Exposed spray foam may require a thermal barrier as per IRC 2009 R316.5.3.

3. Reference: Search for “BSD-103: Understanding Basements” at www.buildingscience.com.

1.

sprayfoamBetWeen

floorJoists

2.

hyBridinsulationsystem

21

Note 1

Vapor impermeable floor covering prohibited with ocSPF. In warmer climates, the worst moisture related issues occur when moisture moves through the floor joists towards the interior and is stopped by a vapor impermeable floor covering such as vinyl flooring. In contrast, vapor permeable floor assemblies allow the moisture to safely pass to the interior, where it is removed via air conditioning or a dehumidifier. Doing this minimizes many of the moisture related risks.

Note 2 Taping joints in board insulation. Taping the joints is more critical if ocSPF is used in

the joist space, and slightly less critical if ccSPF is used in the joist space. Often times the tape on the joints will fail quickly, especially if installed on the downward-facing surface. Air leakage and vapor diffusion condensation could be problematic if this system is not maintained. Vapor permeable floor coverings are still recommended to decrease inher-ent risks.

Note 3 Provide humidity control to maintain <50% RH. It is critical to health and building

durability to manage the moisture in the basement especially if the space conditioning equipment is located there. In very cold climate zones, this may be as low as 35% RH. More than one dehumidifier may be required.

clImate Zone matrIx

insulaTion Type

1 - 2 3 - 4 5 - 6 7 - 8

oCspf (fully enCapsulaTeD joisTs) Caution (Note 1, 3) Caution (Note 1, 3) Caution (Note 3) Caution (Note 3)

Caution (Note 3) Caution (Note 3) Caution (Note 3) Caution (Note 3)

Caution (Note 2, 3) Caution (Note 2, 3) Caution (Note 2, 3) Caution (Note 2, 3)

CCspf (fully enCapsulaTeD joisTs)

HybriD (spray foam anD boarD foam)

22

applIcatIon 9FloorS oVer exterIor Space/uncondItIoned GaraGeS

DisCussion

Spray foam can be used in floors over exterior spaces, such as houses on piles, cantilevered floors on any level, and in uncon-ditioned garage ceilings. Because of the air barrier characteris-tic of spray foam, it performs very well in garage ceilings and cantilevered floors where air movement can result in energy losses, comfort issues, and potential indoor air quality issues (often there are unintentional air flow pathways between the garage and the interior space). The proper amount and loca-tion of vapor diffusion control is required in both hot and cold climates to minimize moisture related issues. Spray foam be-neath houses that are open to the outdoors should be protected against insects and small animals.

General CauTions

1. Minimum insulation R-value should meet N1102.1 in the 2009 IRC.

2. Exposed spray foam may require a thermal barrier as per IRC 2009 R316.5.3.

3. Termite protection should follow 2009 IRC R318.4.

1.

sprayfoamBetWeen

floorJoists

2.

hyBridinsulationsystem

23

Note 1

Vapor control in hot-climates. In warm-humid climates, vapor control may be required on the exterior to avoid condensation at the colder interior surfaces due to air condition-ing. These issues can be minimized by using vapor permeable interior surfaces.

Note 2 Underneath buildings. Spray foam exposed to the outdoors should be protected

against insects and vermin as per the spray foam manufacturers recommendations, and local building codes.

Note 3 Sufficient spray foam. In the hybrid insulation system, sufficient spray foam should be

used so that the exterior surface of the foam is warm enough to prevent condensation in warm-humid climates.

clImate Zone matrIx

insulaTion Type

1 - 2 3 - 4 5 - 6 7 - 8

oCspf Caution (Note 1,2) Caution (Note 1, 2) Caution (Note 2) Caution (Note 2)

Recommended (Note 2)

Recommended (Note 2)

Recommended (Note 2)

Recommended (Note 2)

CCspf

Caution (Note 1, 2, 3)

Caution (Note 1, 2, 3)

Caution (Note 2)

Caution (Note 2)

HybriD (oCspf anD fibrous)

Caution (Note 3)

Caution (Note 3)

Recommended (Note 2)

Recommended (Note 2)

HybriD (CCspf anD fibrous)

24

Glossary of Terms

Air BArrier SyStemAir barriers are three-dimensional systems of materials designed, constructed, and/or acting to control air flow across a building enclo-sure, or between a conditioned space and an unconditioned space. In multi-unit/townhouse/apartment construction an air barrier system should also separate the conditioned air from any given unit and adjacent units. The pressure boundary of the enclosure should, by definition, be coincident with the plane of a functional air barrier sys-tem. In multi-unit/townhouse/apartment construction the air barrier system may also be the fire barrier and smoke barrier between units. In such assemblies the air barrier system must also meet the specific fire resistance rating requirement for the given separation.

Air barrier systems are assembled from “materials” incorporated in “assemblies” (or “components” such as windows) that are intercon-nected to create “enclosures.” Each of these three elements has mea-surable resistance to air flow. The minimum recommended resistance or air permeance for the three components are:

Material 0.02 l/(s-m2)@ 75 Pa (0.004 cfm/ft2 @ 0.3” WC)

Assembly 0.20 l/(s-m2)@ 75 Pa (0.04 cfm/ft2 @ 0.3” WC)

Enclosure 2.00 l/(s-m2)@ 75 Pa (0.4 cfm/ft2 @ 0.3” WC)

Materials and assemblies that meet these performance requirements are said to be air barrier materials and air barrier assemblies. Air bar-rier materials incorporated in air barrier assemblies that in turn are interconnected to create enclosures are called air barrier systems.

Air-impermeABle inSulAtion An insulation having an air permeance equal to or less than 0.02 L/s·m2 at 75 Pa pressure differential tested according to ASTM E 2178 or E 283.

ignition BArrier The following materials are defined as ignition barriers by the 2009 IRC Section R316:

3.1. 1½-inch-thick (38 mm) mineral fiber insulation;

3.2. ¼-inch-thick (6.4 mm) wood structural panels;

3.3. 3/8-inch (9.5 mm) particleboard;

3.4. ¼-inch (6.4 mm) hardboard;

3.5. 3/8-inch (9.5 mm) gypsum board; or

3.6. Corrosion-resistant steel having a base metal thickness of 0.016 inch (0.406 mm)

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r-vAlue; thermAl reSiStAnce Quantitative measure of resistance to heat flow or conductivity, the reciprocal of U-factor. The units for R-value are ft2 °F hr/Btu (English) or m2 °K hr/W (SI or metric). While many in the building community consider R-value to be the primary or paramount indicator of energy efficiency, it only deals conduction, one of three modes of heat flow, (the other two being convection and radiation). As an example of the context in to which R-value should be placed, 25% to 40% of a typi-cal home’s energy use can be attributed to air infiltration.

thermAl BArrier A thermal or fire barrier is a material or coating, applied over poly-urethane foam, designed to slow the temperature increase of the foam during a fire, and to delay the foam’s involvement in a fire. Such thermal barriers limit the temperature rise of the underlying polyurethane foam to not more than 250°F after 15 minutes of fire exposure complying with the standard time temperature curve of ASTM E 119 or UL 263. The thermal barrier shall be installed in such a manner that it will remain in place for 15 minutes based on NFPA 286 with the acceptance criteria of Section R302.9.4, FM 4880, UL 1040 or UL1715.

vApor retArder clASS A measure of the ability of a material or assembly to limit the amount of moisture vapor that passes through that material or assembly. Vapor retarder class shall be defined using the desiccant method with Procedure A of ASTM E 96 as follows:

Class I: 0.1 perm or less

Class II: 0.1 < perm ‘; 1.0 perm

Class Ill: 1.0 < perm ‘; 10 perm