specifications & parts model 2.0/15 crane

46
2.0/15T: Specifications & Parts Model 2.0/15 Crane IOWA MOLD TOOLING CO., INC. BOX 189, GARNER, IA 50438-0189 641-923-3711 TECHNICAL SUPPORT FAX: 641-923-2424 MANUAL PART NUMBER: 99904797 99904797: 20111213 Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation company.

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Page 1: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-1

Specifications & PartsModel 2.0/15 Crane

IOWA MOLD TOOLING CO., INC.BOX 189, GARNER, IA 50438-0189

641-923-3711TECHNICAL SUPPORT FAX: 641-923-2424

MANUAL PART NUMBER: 99904797

99904797: 20111213

Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation company.

Page 2: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-2

TABLE OF CONTENTSREVISIONS LIST .................................................................................................................................................... 3INTRODUCTION ...................................................................................................................................................... 4BASE & MAST ........................................................................................................................................................ 5M-BASE INCLUDING CRANE MAST ....................................................................................................................... 6STABILIZER BEAM, TYPE SR ................................................................................................................................ 7STABILIZER BEAM, TYPE SR ................................................................................................................................ 8STABILIZER BEAM & SAFETYLOCK, TYPE SR ..................................................................................................... 91 HYDRAULIC STABILIZER LEG .......................................................................................................................... 10MECHANICAL STABILIZER LEG ........................................................................................................................... 112 HYDRAULIC STABILIZER LEGS ........................................................................................................................ 12JIB EXTENSIONS, T ............................................................................................................................................. 13JIB EXTENSIONS, T2 ........................................................................................................................................... 14BOOM CYLINDER C70-68 ..................................................................................................................................... 15JIB CYLINDER C70-758 ......................................................................................................................................... 16EXTENSION CYLINDER, C40-100 T2+K2.............................................................................................................. 17EXTENSION CYLINDER C40-100, T2 + K2 ........................................................................................................... 18STABILIZER CYLINDER, C50-400 ......................................................................................................................... 19CONTROL VALVE, SDM081/6 ............................................................................................................................... 20CONTROL VALVE, SDM081/3 ............................................................................................................................... 21VALVE BRACKET SDM-081/3 ............................................................................................................................... 22VALVE BRACKET SDM-081/3 ............................................................................................................................... 23VALVE BRACKET SDM-081/6 ............................................................................................................................... 24HYDRAULIC SYSTEM, SLEWING SYSTEM ......................................................................................................... 25HYDRAULIC SYSTEM, SLEWING SYSTEM-M ..................................................................................................... 26HYDRAULIC SYSTEM, BOOM CYL C70-68 T/T2 .................................................................................................. 27HYDRAULIC SYSTEM, EXT CYLINDER, C40-100 T2 ............................................................................................ 28POWER PACK, T/T2 ............................................................................................................................................. 29ELECTRICAL & HYRAULIC PARTS ...................................................................................................................... 30FEED & RETURN PIPES FOR PTO ....................................................................................................................... 31PUMP & MOTOR, 3KW, M-BASE ......................................................................................................................... 32DC SUPPLY 12V + 24V / 3KW .............................................................................................................................. 33MOUNTING FITTINGS .......................................................................................................................................... 34MOUNTING FITTINGS, M-BASE ........................................................................................................................... 35JIB EXTENSION .................................................................................................................................................... 36LMB ....................................................................................................................................................................... 37LOAD-MOMENT INDICATOR ................................................................................................................................ 38LOAD-MOMENT INDICATOR, T SERIES .............................................................................................................. 39RCI5100 ................................................................................................................................................................. 40RCI5100 ................................................................................................................................................................. 41RCL 5305 ............................................................................................................................................................... 42WINCH WITH PULLEY & HOOK ........................................................................................................................... 43SAFETY SYSTEM FOR ELECTRIC WINCH, T2 .................................................................................................... 442.0/15T DECAL KIT (95722729) ............................................................................................................................. 45

99904797: 20091117

Page 3: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-3

In addition to the information presented in this manual,read and understand the IMT Material Handling Crane

Operation & Safety Manual before operating orperforming any maintenance on your crane.

REVISIONS LIST

DATE LOCATION DESCRIPTION OF CHANGE

20091110 THROUGHOUT NEW RELEASE20111213 4,45 ECN 11628 - UPDATED STABILIZER WORDING

99904797: 20091117

Page 4: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-4

INTRODUCTIONGENERALThis manual contains the parts drawings withaccompanying parts lists for the assemblies used onthis crane. These drawings are intended to be used inconjunction with the instructions found in theInstruction Manual.

WARNINGDO NOT ATTEMPT TO REPAIR ANYCOMPONENT WITHOUT READING THEINFORMATION CONTAINED IN THEINSTRUCTION MANUAL. PAY PARTICULARATTENTION TO THE WARNINGS, CAUTIONSAND NOTES CONTAINED IN THAT MANUAL.FAILURE TO COMPLY WITH THESEINSTRUCTIONS MAY RESULT IN DAMAGE TOTHE EQUIPMENT, AN INJURY OR EVENDEATH.

CRANE IDENTIFICATIONEvery crane has a serial number placard attached tothe mast. When ordering parts, communicatingwarranty information or referring to the unit incorrespondence, always include the assigned serialnumber and model number as shown on the serialnumber placard.

ORDERING REPAIR PARTSWhen ordering replacement parts:

1. Give the model number of the unit.

2. Give the serial number of the unit.

3. Specify the complete part number. When orderingcomplete cylinders or assemblies, identify thecylinder or assembly by name.

4. Give a complete description of the part.

5. Specify the quantity required.

All inquiries should be addressed to:

Iowa Mold Tooling Co., Inc.Box 189, Garner, IA 50438-0189Telephone: 641-923-3711Technical Support Fax: 641-923-2424

SERIAL NUMBER PLACARD

1. Base 2. Slewing (rotation) cylinder 3. Mechanical stabilizer leg 4. Stabilizer beam 5. Crane column (mast) 6. Boom cylinder 7. Hinge pin 8. Boom 9. Extension cylinder10. Extension, 120 mm11. Extension, 100 mm12. Hook13. Control valve14. Mounting bolt with fittings

COMPONENT REFERENCE

MODELNUMBER

SERIALNUMBER

MFGDATE

IOWA MOLD TOOLING CO., INC.BOX 189, GARNER, IA 50438-0189

7002

9119

99904797: 20091117

Page 5: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-5BASE & MAST

68 92 230 SEAL KIT (INCL 21,22) 11. 12 30 030 CRANE MAST, COMPLETE 12. 23 312 BUSHING3. 31 212 RETAINING PIN, Ø6 X 40 14. 12 31 044 PIN 15. 63 990 THRUST BEARING 16. 12 30 914 UPPER BEARING 17. 12 30 924 LOWER BEARING 18. 12 52 154 AIR FILTER 19. 30 516 COUNTERSUNK SCREW MK6X8 210. 12 41 214 SPACER 112. 31 328 LUBRICATOR M6X1-0 1

068 01 020: 2009111015. 25 103 PLUG 116. 30 417 PIPE PLUG P 1/4" 117. 12 31 001 BASE 118. 30 418 PIPE PLUG P 1/2" 119. 12 30 703 CYLINDER 220. 30 451 SCREW MC10X20 821. 20 243 O-RING 222. 20 782 SEAL 223. 12 31 084 PISTON 224. 63 989 SLIDE BLOCK 125. 12 30 663 RACK 130. 25 197 PLUG 1

Page 6: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-6068 01 020: 20091110M-BASE INCLUDING CRANE MAST

68 92 230 SEAL KIT 11. 12 30 030 CRANE MAST, COMPLETE 12. 23 312 BUSHING3. 31 212 RETAINING PIN, Ø6 X 40 14. 12 31 044 PIN 15. 63 990 THRUST BEARING 16. 12 30 914 UPPER BEARING 17. 12 30 924 LOWER BEARING 18. 12 52 154 AIR FILTER 19. 31 328 LUBRICATOR M6X1-0 110. 12 30 663 RACK 111. 63 989 SLIDE BLOCK 112. 12 31 084 PISTON 213. 20 782 SEAL 70X58X20.5 214. 20 243 O-RING 78.97 X 3.53 215. 12 30 703 CYLINDER 216. 30 451 SCREW MC10X20 1617. 12 32 494 COVER 220. 12 34 032 BASE 124. 25 103 PLUG 1

Page 7: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-7068 02 020: 20091110STABILIZER BEAM, TYPE SR1. 33 137 SNAP RING 65U 12. 12 31 813 FLANGE3. 31 328 LUBRICATOR M6X1-0 14. 12 00 624 BOLT 15. 12 31 853 STABILIZER EXTENSION 1

Page 8: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-8068 01 021: 20091110STABILIZER BEAM, TYPE SR1. 1231853 STABILIZER EXTENSION 12. 46503 SNAP LOCK, BLACK 13. 31328 LUBRICATOR M6X1 14. 33137 CIRCLIP 65U 15. 1231764 LOCK PIN 1

4

1

2

3

5

Page 9: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-9STABILIZER BEAM & SAFETYLOCK, TYPE SR1 1231853 STABILIZER EXTENSION 12 46503 SNAP LOCK, BLACK 13 31328 LUBRICATOR, M6 X 1 14 33137 CIRCLIP, 65U 15 1286210 STAB. SAFETY LOCK 1

WITH SENSOR6 1286213 FITTING7 1286216 STABILIZER SAFETY LOCK8 29238 PROXIMITY SWITCH FOR STABILIZER

068 02 025: 20091110

7

6

1

4

3

2

5

8

Page 10: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-10068 02 060: 200911101 HYDRAULIC STABILIZER LEG1. 12 31 764 LOCK PIN 12. 12 31 834 WASHER 13. 33 135 SNAP RING 60U 14. 12 31 873 PIPE 15. 30 551 POINTED SCREW MSP6X6 16. 30 964 SCREW MC10X16 47. 33 450 LOCK RING 18. 25 113 BANJO CONNECTION 19. 12 32 254 PIP 110. 25 109 CONNECTION 411. 60 472 PILOTED CHECK VALVE 112. 26 104 CONNECTION 113. 25 117 CONNECTION 214. 25 248 CONNECTION 115. 62 542 HOSE 1/4" X 1800 O/O 2

Page 11: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-11068 02 070: 20091110MECHANICAL STABILIZER LEG

12 27 160 STABILIZER, MECH, COMPLETE 1(INCL 6-19)

1. 12 31 834 WASHER 12. 12 31 764 LOCK PIN 13. 12 32 414 MOUNTING PLATE 14. 30 545 SCREW MK10X20 45. 30 964 SCREW MC10X16 46. 12 27 153 FRONT TUBE 17. 31 329 LUBRICATOR M6X1 18. 12 25 913 PIPE 1

9. 12 25 874 BOLT 110. 12 29 364 WASHER 111. 30 431 SCREW MC6X25 112. 33 322 SPRING 113. 12 25 944 SPIKE 114. 12 25 833 BACK TUBE 115. 12 25 934 FOOT PLATE 116. 30 141 SET SCREW M8X60 117. 30 886 LOCK NUT M8 118. 30 944 SCREW MSP16X35 119. 30 821 COUNTER NUT M16 1

Page 12: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-12068 02 080: 200911102 HYDRAULIC STABILIZER LEGS1. 12 31 764 LOCK PIN 22. 12 31 834 WASHER 23. 33 135 SNAP RING 60U 24. 12 31 873 PIPE 25. 30 551 POINTED SCREW MSP6X6 26. 30 964 SCREW MC10X16 87. 33 450 LOCK RING 28. 25 113 BANJO CONNECTION 29. 12 32 254 PIPE 210. 25 109 CONNECTION 811. 60 472 PILOTED CHECK-VALVE 212. 26 104 CONNECTION 213. 25 117 CONNECTION 414. 25 248 CONNECTION 215. 62 542 HOSE 1/4" X 1800 O/O 216. 62 539 HOSE 1/4" X 3400 217. 31 418 CLAMP, DOUBLE 2X12MM 2

Page 13: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-13068 01 020: 20091110JIB EXTENSIONS, T1. 12 32 241 MAIN BOOM 12. 64 137 SLIDE BLOCK 123. 12 60 854 SPACER 14. 63 993 SLIDE BLOCK 15. 12 31 014 BOLT 16. 31 212 RETAINING PIN, Ø6 X 40 17. 31 329 LUBRICATOR, M6X1 18. 12 31 024 LOCK NUT M30 19. 12 31 034 BOLT 110. 30 886 LOCK NUT M8 111. 30 469 SCREW MC8X60 112. 12 62 974 LOCK PIN WITH CHAIN (INCL 13) 1

13. 33 387 SPLIT RING Ø814. 30 568 SCREW MK6X10 415. 12 32 232 JIB EXTENSION 120MM 116. 30 516 COUNTERSUNK SCREW, MK6X8 217. 12 31 494 SPACER 118. 64 168 SLIDE BLOCK 119. 63 992 SLIDE BLOCK 120. 12 61 144 LOCK PIN WITH CHAIN 121. 12 32 213 JIB EXTENSION 100MM 122. 63 991 SLIDE BLOCK 123. 62 129 SHACKLE 124. 62 191 SWIVEL HOOK 125. 62 148 SAFETY CATCH

Page 14: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-14068 03 121: 20091110JIB EXTENSIONS, T2(FROM S/N 94 44 659 ON)1. 12 31 964 GUIDE 12. 12 31 621 MAIN BOOM 13. 64 137 SLIDE BLOCK 124. 12 60 854 SPACER 15. 30 568 SCREW MK6X10 46. 63 993 SLIDE BLOCK 17. 12 31 014 BOLT 18. 31 212 RETAINING PIN Ø6 X 40 29. 30 509 SOCKETHEAD SCREW MC10X55 210. 30 469 SCREW MC8X60 111. 31 329 LUBRICATOR M6X1 112. 12 31 024 LOCK NUT M30 1

13. 12 31 034 BOLT 114. 30 886 LOCK NUT M8 115. 30 427 SCREW MC6X20 116. 30 888 LOCK NUT M10 217. 12 33 872 JIB EXTENSION 120MM 118. 12 31 494 SPACER 119. 64 168 SLIDE BLOCK 120. 30 516 COUNTERSUNK SCREW MK6X8 221. 63 992 SLIDE BLOCK 122. 12 33 893 JIB EXTENSION 100MM 123. 63 991 SLIDE BLOCK 124. 62 129 SHACKLE 125. 62 148 SAFETY CATCH26. 62 191 SWIVEL HOOK 1

Page 15: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-15068 05 040: 20091110BOOM CYLINDER C70-68

12 31 192 BOOM CYLINDER C70-68 168 92 200 SEAL KIT (INCL 2-7) 1

1. 12 31 153 CYLINDER 12. 20 172 O-RING 19.2X3 13. 20 107 O-RING 32.1X1.6 14. 20 782 SEAL 70X58X20.5 15. 20 660 SEAL 40X50X11 16. 20 186 O-RING 64.5X3 17. 20 512 SCRAPER 1

8. 12 31 064 PLUG 19. 12 31 054 RUBBER PLUG 110. 12 31 074 PISTON 111. 23 340 BUSHING 412. 31 331 LUBRICATOR M6X1-90 113. 12 31 094 PISTON 114. 12 31 114 PISTON ROD 115. 31 329 LUBRICATOR M6X1 116. 12 31 183 GUIDE 1

Page 16: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-16068 05 060: 20091110JIB CYLINDER C70-758

12 33 232 JIB CYLINDER C70-75 168 92 280 SEAL KIT (INCL 6-9) 1

1. 12 33 223 CYLINDER 12. 12 31 054 RUBBER PLUG 13. 23 340 BUSHING 44. 31 331 LUBRICATOR M6X1-90 15. 12 26 143 PISTON 16. 20 782 SEAL 70X58X20.5 17. 20 660 SEAL 40X50X11 18. 20 186 O-RING 64.5X3 19. 20 512 SCRAPER 110. 12 31 183 GUIDE 111. 12 33 184 PISTON ROD 112. 31 329 LUBRICATOR M6X1 1

Page 17: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-17068 04 120: 20091110EXTENSION CYLINDER, C40-100 T2+K2

12 32 142 EXTENSION CYLINDER 168 92 210 SEAL KIT (INCL 10-14) 1

1. 12 32 133 CYLINDER 22. 26 186 ELBOW CONNECTION 13. 26 185 T-CONNECTION 14. 12 32 064 NUT 25. 31 258 SOCKETHEAD PIN Ø5 X 10 26. 12 32 044 END PLATE 17. 63 988 NYLON BUSHING 18. 12 32 014 END PLATE 19. 12 41 073 PISTON 210. 20 779 DOUBLE SLEEVE 40X30X12.5 211. 20 172 O-RING 19.2X3 212. 20 700 BACK RING 25X20 213. 20 179 O-RING 36.2X3 214. 20 504 SCRAPER 215. 12 32 073 GUIDE 216. 12 32 084 PISTON ROD 2

Page 18: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-18EXTENSION CYLINDER C40-100, T2 + K2

1233422 EXTENSION CYLINDER C40-100 16892320 SEAL KIT (INCL. 10-14) 1

1. 1232133 CYLINDER TUBE 22. 26186 ELBOW CONNECTION 13. 26185 T-CONNECTION 14. 1232064 NUT 25. 31258 SOCKETHEAD PIN 26. 1232044 END PLATE 17. 63988 NYLON BUSHING 18. 1232014 END PLATE 1

068 05 121: 20091110

1514

13

16

173

1

1

2 17

654

109

45

87

1112

17

9. 1241073 PISTON 210. 20779 DOUBLE ACTING SEAL 211. 20174 O-RING OR 24,2 X 3 212. 20706 BACK RING STR 25 X 30 X 1,3 213. 20179 O-RING OR 36,2 X 3 214. 20505 SCRAPER GA 25 X 35 X 7/10 215. 1233403 GUIDE 216. 1233414 PISTON ROD 217. 26850 BLANKING PLUG + O-RING 3

Page 19: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-19068 05 150: 20091110STABILIZER CYLINDER, C50-400

12 31 932 STABLIZER CYLINDER C50-40 168 92 220 SEAL KIT (INCL 3-10) 1

1. 12 31 923 CYLINDER 12. 56 58 534 PISTON 13. 20 780 DOUBLE SLEEVE, 50X38X20.5 14. 20 181 O-RING 44.2 X 3 25. 20 709 BACK RING 45X50 16. 21 995 SEAL Ø35 17. 21 996 O-RING 18. 20 177 O-RING 34.2 X 3 19. 20 705 BACK RING 34.2X3 110. 20 510 SCRAPER 34X45X7/10 111. 12 31 883 GUIDE 112. 12 41 344 PISTON ROD 113. 30 888 LOCK NUT M10 114. 12 41 384 FOOT PLATE 115. 30 166 STEEL BOLT M10X65 1

12 34 450 INCLUDES PILOTED CHECK-VALVE, PIPEAND CONNECTIONS

Page 20: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-20068 06 012: 20091110CONTROL VALVE, SDM081/6(EFF. S/N 44 14 49)

55206 CONTROL VALVE & 1MICROSWITCH

55224 CONTROL VALVE 11. DUMP VALVE, 12V 12. DUMP VALVE, 26V 13. 59902 CARTRIDGE 14. 61777 SOLENOID, 12V 15. 61778 SOLENOID, 26V 16. 55230 SERIES NIPPLE 17. 55301 MICROSWITCH 1

GB: RevisionGB: Part no.

6

7

145

32

GB: With regard to other spare parts please see drawing no. 6650373

Page 21: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-21068 06 012: 20091110CONTROL VALVE, SDM081/3(EFF. S/N 44 14 49)

55204 CONTROL VALVE 155205 CONTROL VLV + MICROSWITCH 1

(INCL 8MS3 KIT)1. DUMP VALVE, 12V 12. DUMP VALVE, 26V 13. 59902 CARTRIDGE 14. 61777 SOLENOID, 12V 15. 61778 SOLENOID, 26V 16. 55230 SERIES NIPPLE 17. 55301 MICROSWITCH 1

GB: RevisionGB: Part no.

7 6

4

5

1

23

GB: With regard to other spare parts please see drawing no. 6650363

Page 22: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-22VALVE BRACKET SDM-081/31. 1215453 VALVE BRACKET 12. 1215473 SAFETY GUARD 23. 30856 NUT, STAINLESS M8 74. 30886 LOCK NUT, STAINLESS M8 45. 31147 WASHER, STAINLESS 8 MM 96. 1215563 BRACKET FOR RCI 5100 17. 30113 SET SCREW, SS M6X20 28. 32302 FACE WASHER, SS 6 MM 29. 30884 LOCK NUT, STAINLESS M6 210. 1320288 CONTROL LEVER, LONG, BEND 311. 59224 KNOB FOR LEVER 312. 30131 SET SCREW, SS M8 X 16 2

068 06 100: 20091110

124

1

6

7

8 9

211 10

35

3

5

2

Page 23: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-23068 06 101: 20091110

4

3

1

12

11

57

6

58

2

109

13

VALVE BRACKET SDM-081/31. 64425 PROTECTIVE PLATE, CTRL VLV 12. 1286162 VALVE BRACKET 13. 1286164 BRACKET, RCL 5305 14. 1286163 BRACKET, PRESS GAUGE & 1

STOP BUTTON5. 31068 CLIP M6 .5 - 4 MM 106. 32222 BUTTON HEAD SCREW M6X16 67. 31134 WASHER SS 6MM 68. 30112 SET SCREW SS M6X16 49. 30131 SET SCREW SS M8X16 210. 31754 WASHER 8.4 X 18 X 2 211. 1286166 CONTROL LEVER 312. 59224 KNOB FOR LEVER 313. 30856 NUT SS M8 3

Page 24: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-24VALVE BRACKET SDM-081/61. 1215463 VALVE BRACKET 12. 1215483 SAFETY GUARD 23. 31147 WASHER, SS 8MM 114. 30856 NUT, SS M8 95. 30886 LOCK NUT, SS M8 46. 1215563 BRACKET FOR RCI 5100 17. 30113 SET SCREW, SS M6X20 28. 32302 FACE WASHER, SS 6MM 29. 30884 LOCK NUT, SS M6 210. 1320288 CONTROL LEVER, LONG, 311. 1320254 CONTROL LEVER, SHORT 212. 59224 KNOB FOR LEVER 513. 30131 SET SCREW, SS M8 X 16 2

068 06 110: 20091110

52

1

7

8

6

9

2

43

34

1112

13

10

Page 25: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-25068 07 020: 20091110HYDRAULIC SYSTEM, SLEWING SYSTEM1. 25 109 CONNECTION 32. 62 586 HOSE 1/4" X 1330 O/IO 23. 25 960 CONNECTION 24. 12 32 274 PIPE 15. 61 531 VALVE HOUSING 16. 61 466 PORT-RELIEF VALVE 125BAR 27. 25 117 CONNECTION 38. 12 32 264 PIPE 19. 20 121 O-RING 13.3 X 2.4 110. 61 493 SEAL KIT 1

Page 26: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-26068 07 030: 20091110HYDRAULIC SYSTEM, SLEWING SYSTEM-M1. 25 109 CONNECTION 22. 62 586 HOSE 1/4" X 1330 O/O 23. 61 466 PORT-RELIEF VALVE 125 BAR 24. 20 121 O-RING 13.3 X 2.45. 61 493 SEAL KIT6. 25 960 CONNECTION 27. 12 33 364 PIPE 28. 25 117 CONNECTION 49. 61 531 VALVE HOUSING 110. 25 248 CONNECTION 2

Page 27: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-27068 07 040: 20091110HYDRAULIC SYSTEM, BOOM CYL C70-68 T/T21. 25 109 CONNECTION 32. 62 604 HOSE 1/4" X 2000 O/O 23. 31 418 CLAMP, DOUBLE 2 X 12MM4. 30 116 STEEL BOLT M6X34 25. 25 119 CONNECTION 16. 12 32 284 PIPE 17. 25 117 CONNECTION 18. 25 181 COUPLING NUT M8L 19. 26 166 BLANKING PLUG 110. 25 115 CONNECTION 111. 12 32 294 PIPE 112. 25 960 CONNECTION 113. 60 471 LOAD-HOLDING VALVE 1

Page 28: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-28068 07 120: 20091110HYDRAULIC SYSTEM, EXT CYLINDER, C40-100T21. 31 401 CLIP 12. 12 42 564 PLATE 13. 26 186 ELBOW CONNECTION 24. 12 32 344 PIPE 15. 12 32 314 PIPE 16. 26 188 CONNECTION 17. 59 912 PILOTED CHECK-VALVE 18. 26 185 T-CONNECTION 19. 26 189 CONNECTION 110. 12 32 334 PIPE 111. 12 32 324 PIPE 112. 26 187 T-CONNECTION 113. 30 117 STEL BOLT M6X40 214. 25 117 CONNECTION 115. 25 248 CONNECTION 116. 56 285 HOSE 217. 25 109 CONNECTION 318. 12 32 304 PIPE 1

Page 29: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-29068 07 251: 20091110POWER PACK, T/T2(FROM S/N 91 44 410 ON)

12 30 490 POWER PACK, CPL 24V 112 30 480 POWER PACK, CPL 12V 1

1. 61 937 PUMP 12. 61 939 SEAL KIT 13. 61 813 ENGINE, 12V 3KW 14. 61 814 ENGINE, 24V 3KW 15. 61 938 CLIP 16. 12 13 714 CABLE 17. 27 250 FUSE HOLDER 19. 12 14 404 CABLE 110. 30 699 SCREW 211. 19 16 864 MOUNTING PLATE 112. 30 853 NUT M5 213. 61 821 STARTING RELAY, 12V 114. 61 822 STARING RELAY, 24V 115. 61 855 THERMO RELAY 90 DEG. 116. 61 919 CARBOR FOR MOTOR, 12V 117. 61 920 CARBOR FOR MOTOR, 24V 118. 30 884 LOCK NUT M6 819. 30 886 LOCK NUT M8 120. 61 907 SUSPENSION 121. 30 131 SET SCREW M8X16 422. 28 943 GROUNDING CABLE 12V 123. 66 004 PLATE 124. 61 906 TORSION BALANCER 425. 61 928 GUIDE26. 31 010 SCREW M3X8 1

Page 30: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-30068 07 260: 20091110ELECTRICAL & HYRAULIC PARTS1. 25 109 CONNECTION 22. 62 542 HOSE 1/4" X 1800 O/O 13. 62 505 HOSE 1/4" X 950 O/O 14. 12 28 000 MICROSWITCH (INCL 5-9) 35. 30 778 SCREW M3X166. 27 934 GUIDE ROLLER7. 66 006 BRACKET8. 31 187 SPRING WASHER 3MM9. 30 851 NUT M310. 31 188 WASHER 4MM11. 31 152 SPRING WASHER 4MM12. 30 488 SCREW MC4X613. 27 447 SOCKET, MALE 114. 27 448 SOCKET, FEMALE 115. 27 274 CLIP 116. 12 11 814 CABLE 117. 25 148 ELBOW CONNECTION 1

18. 25 160 REDUCING CONNECTION 119. 20 145 O-RING 18.72 X 2.62 120. 25 117 CONNECTION 121. 12 32 383 FLANGE 122. 25 832 CONNECTION 123. 60 209 RETURN FILTER 124. 25 409 LUBRICATOR PIPE 1/2" X 60 125. 31 403 CLIP HS12 226. 62 481 SYN RUBBER HOSE 3/4" X .3 127. 61 859 ELBOW 129. 27 383 SWITCH 130. 27 805 BULB 12V 1.2W 131. 27 834 BULB 24V 1.2W 132. 12 33 730 2 MICROSWITCH, COMPLETE33. 12 33 740 3 MICROSWITCH, COMPLETE34. 12 33 750 4 MICROSWITCH, COMPLETE35. 12 33 760 2 MICROSWITCH, COMPLETE

Page 31: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-31068 07 270: 20091110FEED & RETURN PIPES FOR PTO1. 25 109 CONNECTION 32. 62 542 HOSE 1/4" X 1800 O/O 13. 62 505 HOSE 1/4" X 950 O/O 14. 12 32 383 FLANGE 15. 25 832 CONNECTION 16. 60 209 RETURN FILTER 17. 20 145 O-RING 18.72 X 2.62 18. 25 117 CONNECTION 19. 25 409 LUBRICATOR PIPE 1/2" X 60 210. 31 403 CLIP HS12 211. 62 481 SYN RUBBER HOSE, 3/4" X 1.5M 113. 25 180 CONNECTION 1

Page 32: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-32068 07 280: 20091110PUMP & MOTOR, 3KW, M-BASE

12 29 680 POWER PACK, CPL 12V-3KW 112 29 690 POWER PACK, CPL 24V-3KW 1

1. 19 26 372 TANK 12. 28 206 PACKING GLAND3. 27 969 LEAD-IN4. 27 967 PACKING GLAND5. 59 735 SUCTION FILTER6. 20 174 O-RING 24.2 X 37. 19 27 204 CONNECTION8. 19 26 364 PLUG WITH MAGNET 1/2"9. 44 973 ECCENTRIC LOCK SS10. 19 40 554 OIL LEVEL ROD11. 25 112 CONNECTION 112. 19 26 384 COVER 113. 26 104 CONNECTION 114. 25 249 CONNECTION 215. 25 109 CONNECTION 316. 12 29 654 PIPE 2KW 117. 25 248 CONNECTION 318. 12 29 644 PIPE 3KW 119. 25 160 RED CONNECTION 120. 25 148 ELBOW CONNECTION 121. 62 553 HOSE 1/4" X 2200 O/O 222. 28 943 GROUNDING CABLE, 12V 123. 28 949 CABLE 1

26. 61 813 ENGINE 12V 3KW 127. 61 814 ENGINE 24V 3KW 128. 61 855 THERMO RELAY, 90 DEG31. 61 937 PUMP 132. 61 939 SEAL KIT33. 31 403 CLIP HS12 234. 62 481 SYN RUBBER HOSE 135. 61 859 ELBOW 136. 30 699 SCREW 237. 30 853 NUT M5 238. 19 16 864 MOUNTING PLATE 139. 61 821 STARTING RELAY, 12V 140. 61 822 STARTING RELAY, 24V 141. 12 14 404 CABLE 142. 27 250 FUSE HOLDER 143. 12 11 814 CABLE 144. 30 854 NUT M6 445. 31 154 SPRING WASHER 6MM 446. 30 112 SET SCREW M6X16 447. 19 20 474 SUSPENSION 149. 61 938 CLIP 3KW 150. 61 927 GUIDE 2KW51. 61 928 GUIDE 3KW52. 31 010 SCREW M3X8 153. 61 919 CARBON FOR MOTOR, 12V 3KW54. 61 920 CARBON FOR MOTOR, 24V 3KW

Page 33: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-33DC SUPPLY 12V + 24V / 3KW1. 62630DC POWER PACK 12 V 12. 1286283 DC POWER PACK, 24 V 13. 1286284 POWER PACK, 12 V DC4. 50058POWER PACK, 24 V DC5. 50059PIPE6. 1286281 PIPE7. 1286282 ENGINE8. 61813 ENGINE9. 61814 PUMP10. 50060 PUMP11. 50062 RELAY12. 50061 RELAY13. 50063 MOTOR/PUMP

068 07 285: 20091110

18

1

18

5

6

17

43

16

7

9

11

20

10

12

15

2526

27

8

1413

2223

24

19

21

2

14. 50429 MOTOR/PUMP15. 50431 ELBOW16. 50064 STRAIGHT CONNECTION17. 26839 ELBOW CONNECTION WV 10L18. 25125 SCREW VSK 10L19. 25635 PROFILE RING R 10 L/S20. 26116 COUPLING NUT M10L21. 25182 HOSE 222. 15160 HOSE 223. 17110 HOSE 224. 15120 HOSE 225. 17420 PROTECTIVE COVER 126. 62587 PROTECTIVE COVER 127. 62596 PROTECTIVE COVER 1

Page 34: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-34068 09 010: 20091110MOUNTING FITTINGS

12 30 040 MOUNTING FITTINGS 11. 66 027 STEEL BOLT 42. 12 31 453 LOADER FITTINGS 23. 12 31 443 CHASSIS FITTINGS 24. 30 894 LOCK NUT M20 4

Page 35: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-35068 09 020: 20091110MOUNTING FITTINGS, M-BASE

12 30 160 MOUNTING FITTINGS 11. 30 235 STEEL BOLT 82. 66 111 WASHER 163. 12 44 094 SPACER 44. 30 892 LOCK NUT M16 8

Page 36: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-36068 11 012: 20091110JIB EXTENSION1. 12 80 080 MANUAL EXTENSION, CPL 80 M 12. 30 459 SOCKETHEAD SCREW, MC8X103. 12 82 524 LOCK PLATE4. 62 129 SHACKLE SWVL 2T 1/2"5. 12 41 914 PIN6. 33 387 RING SPLIT Ø87. 12 84 670 MAN. EXTENSION, CPL 62MM K2 18. 12 27 594 PIN

Page 37: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-37068 11 170: 20091110LMB(FROM S/N 88 44 001 TO 94 44 658)

12 33 710 LMB, COMPLETE 24V12 33 700 LMB, COMPLETE 12V

1. 25 248 CONNECTION 22. 12 42 504 PIPE 13. 26 106 CONNECTION 14. 66 30 570 HOSE-FAILURE VALVE 8L 15. 25 109 CONNECTION 26. 62 542 HOSE 1/4" X 1800 O/O 17. 25 261 BULKHEAD CONNECTION 18. 31 178 WASHER 28X15X2.5 19. 21 102 SEAL WASHER 110. 26 104 CONNECTION 211. 27 921 PRESSURE SWITCH 1

12. 25 112 CONNECTION 113. 62 536 HOSE 1/4" X 350 O/O 114. 59 903 VALVE HOUSING 115. 25 249 CONNECTION 116. 25 197 PLUG 117. 59 902 CARTRIDGE 118. 59 952 SOLENOID 12V 119. 59 904 SOLENOID 24V 120. 27 739 COVER 121. 28 047 LABEL 122. 27 740 PRESSURE 123. 27 738 SWITCH 124. 27 287 TERMINAL 125. 12 33 723 CONTROL BOX 126. 21 913 SEALING RING Ø20X25X1.75 227. 27 909 CABLE LEAD-IN PG13.5 228. 27 215 CABLE 2 X 1.5 129. 27 383 SWITCH 130. 27 805 BULB 12V 1.2W 131. 27 834 BULB 24V 1.2W 132. 27 250 FUSE HOLDER 133. 27 244 FUSE 8AMP

Page 38: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-38068 11 250: 20091110LOAD-MOMENT INDICATOR

12 33 790 MOUNTING KIT (INCL 1-9) 11. 25 248 CONNECTION 22. 12 42 504 PIPE 13. 26 106 CONNECTION 24. 66 30 570 HOSE-FAILURE VALVE 8L 15. 25 109 CONNECTION 16. 62 604 HOSE 1/4" X 2000 O/O 17. 60 931 PRESSURE GAUGE 18. 64 618 PRESS GAUGE LABEL 19. 66 066 HOUSING 1

Page 39: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-39LOAD-MOMENT INDICATOR, T SERIES1. 1242504 PIPE 12. 25109 CONNECTION 13. 25248 CONNECTION 24. 26106 CONNECTION 25. 60931 PRESSURE GAUGE 16. 62604 HOSE 17. 64618 PRESS GAUGE LABEL 18. 6630570 HOSE-FAILURE VALVE 1

068 11 255: 20091110

5

4

3

1

4

8

2

6

7

3

Page 40: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-40068 11 540: 20091110RCI51001. 27 383 SWITCH 12. 30 884 LOCK NUT M6 23. 30 886 LOCK NUT M8 24. 28 238 FITTINGS 15. 28 237 CONTROLLER 16. 28 236 CONTROLLER7. 28 244 CABLE LEAD-IN PG78. 28 247 PLUG PG99. 28 245 PLUG PG710. 28 240 BUZZER11. 28 248 FUSE 2AMP12. 28 242 SWITCH13. 28 243 CONNECTION14. 28 241 E-STOP (INCL 12,13)15. 28 249 CABLE 2 X .7516. 28 250 CABLE 3 X .7517. 27 274 CLIP18. 28 251 PLUG19. 28 239 PRESS TRANSDUCER 0-400 BAR20. 25 112 CONNECTION 121. 62 536 HOSE 1/4" X 350 O/O 122. 25 109 CONNECTION 123. 59 903 VALVE HOUSING 124. 26 104 CONNECTION 125. 25 249 CONNECTION 226. 25 197 PLUG 127. 59 902 CARTRIDGE 128. 59 952 SOLENOID 12V 129. 59 904 SOLENOID 24V 130. 60 494 PLUG 131. 30 117 STEEL BOLT M6X40 232. 66 056 PROTECTIVE PLATE 133. 26 166 BLANKING PLUG 134. 25 181 COUPLING NUT M8L 135. 26 370 CONNECTION 136. 21 102 SEAL WASHER Ø14X18.7X1.5 137. 28 299 FRONT, COMPLETE RCI510038. 27 420 CLIP39. 27 673 CABLE CONNECTION40. 21 103 SEAL WASHER Ø14.7X22X1.541. 27 975 PRESSURE SWITCH42. 27 928 RUBBER COVER43. 59 762 MAGNET COIL 12V 144. 61 778 SOLENOID 26V 145. 59 020 CARTRIDGE 1

DRAWING ON NEXT PAGE

Page 41: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-41

PARTS LIST ON PREVIOUS PAGE

RCI5100

Page 42: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-42RCL 53051. 29350 FRONT COMPLETE, RCL 5300 12. 29304 BOTTOM FROM RCL-BOX 1

INCLUDING HINGE3. 30340 SCREW, SS 6,0 X 25 44. 30347 SCREW, SS 4,0 X 25 45. 30346 SCREW, SS 4,0 X 20 46. 29307 CABLE LEAD-IN 17. 28262 CABLE 4 X 0.75 3,3 MTR. 18. 28249 CABLE 19. 28262 CABLE 4 X 0.75 1,1 MTR. 110. 29221 CABLE SHOE 211. 28265 CABLE, DUMP VALVE 112. 29224 CABLE WITH SOCKET, 5 M 1

068 11 545: 20091110

4

3

1

2

1918

1715

1665

7

12

9

13

8

10

11

20

21

22

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14

24

13. 27928 RUBBER COVER 114. 27429 CLAMP 215. 29315 PLUG, 3-POLAR FOR RCL 116. 29316 PIN 317. 29340 CAN TERMINATION 118. 29319 PLUG, 8-POLAR FOR RCL 119. 29320 PLUG, 9-POLAR FOR RCL 120. 27975 PRESSURE SWITCH 121. 21103 SEAL WASHER Ø14,7 X 22 X 1,5 122. 26370 PRESS GAUGE CONNECTION 123. 25249 CONNECTION 124. 28850 PRESSURE TRANSDUCER 1

Page 43: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-43068 11 600: 20091110WINCH WITH PULLEY & HOOK1. 12 30 280 PULLEY, COMPLETE 12. 12 63 864 SPACER3. 12 44 174 PIN4. 12 44 234 WIRE SHEAVE5. 12 32 553 SNATCH BLOCK6. 31 329 LUBRICATOR M6X17. 33 117 SNAP RING 35U8. 31 586 RETAINING PIN Ø5 X 309. 12 44 254 PIN10. 12 44 203 STOP11. 12 84 580 SWIVEL HOOK, CPL 112. 31 340 RIVET13. 64 840 LABEL, SWIVEL 0.9 T14. 12 68 874 PIPE

15. 12 84 484 WEIGHT16. 30 231 STEEL BOLT M16X9017. 30 892 LOCK NUT M1618. 62 129 SHACKLE SWL 2T 1/2"19. 62 128 HOOK SWL 2T20. 62 148 SAFETY CATCH21. 12 34 103 BRACKET 122. 63 174 WIRE ROPE Ø7 X 16M 123. 61 211 WINCH, 12V 125. 12 34 074 JIB EXTENSION 126. 12 71 234 PIN 127. 12 41 914 PIN 128. 12 34 084 CYLINDER STOP 129. 58 214 REMOTE CONTROL30. 58 215 REMOTE CONTROL31. 30 488 SCREW MC4X6 2

Page 44: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-44068 11 610: 20091110SAFETY SYSTEM FOR ELECTRIC WINCH, T21. 25 195 CONNECTION 22. 62 665 HOSE 3/8" X 1330 O/O 13. 28 077 CABLE WITH PLUG 14. 28 210 INDUCTIVE SENSOR 15. 27 362 CTRL POWER CABLE, 1.5 X 5M 16. 28 179 RELAY 12V 27. 28 405 AUX. RELAY 18. 12 14 973 BOX 19. 28 121 CONNECTION PG9 310. 28 196 CABLE 2 X 1.5 X 4.5M 111. 27 221 CABLE 5 1.5 X 0.5 M 1

12. 58 250 WIRE STOP 113. 20 104 O-RING14. 59 753 MAGNET COIL, 12V 115. 60 494 PLUG16. 59 790 MAGNET COIL 117. 68 92 820 SEAL KIT18. 59 903 VALVE HOUSING 119. 25 197 PLUG 120. 25 248 CONNECTION 121. 25 109 CONNECTION 122. 26 104 CONNECTION 123. 30 997 SCREW M6X10 2

Page 45: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-452.0/15T DECAL KIT (95722729)

PART # DESCRIPTION QTY PLACEMENT (IF NOT SHOWN)1. 70396613 DECAL-CRANE SAFETY & OPER 12. 70398855 DECAL, CP 2.0/15T 23. 70398856 DECAL, ID 2.0/15T 24. 70396194 DECAL, CONTROL SS 1 SHIP LOOSE5. 70396195 DECAL, CONTROL CS 1 SHIP LOOSE6. 70396021 DECAL, MADE IN DENMARK 1 SHIP LOOSE7. 70391612 DECAL-GREASE WEEKLY (L) 3 INSTALL AT GREASE ZERKS8. 70391613 DECAL-GREASE WEEKLY (R) 3 INSTALL AT GREASE ZERKS9. 70392864 DECAL-WARN STAB STD CLR 210. 70392868 DECAL-WARN CR LOAD (TRK) 4 SHIP LOOSE. INSTALL ON ALL 4 SIDES OF VEHICLE.11. 70394445 DECAL-DANGER ELEC HZD LG 4 SHIP LOOSE. INSTALL ON ALL 4 SIDES OF VEHICLE.12. 70392982 DECAL-SERVICE & REPAIR 1

95722729: 20111213

2(BOTHSIDES)

3(BOTHSIDES)

9(BOTHSTABILIZERS)

1

Page 46: Specifications & Parts Model 2.0/15 Crane

2.0/15T: PARTS-46

IOWA MOLD TOOLING CO., INC.BOX 189, GARNER, IA 50438-0189

641-923-3711TECHNICAL SUPPORT FAX: 641-923-2424