specialists in cnc precision machining of high-performance &superalloys … · 2019-05-31 ·...

SPECIALIST MATERIALS LARGE COMPONENTS

COMPLEX COMPONENTS PROTOTYPES

MACHINED CASTINGS REVERSE ENGINEERING

SPECIALISTS IN CNC PRECISION MACHINING OF HIGH-PERFORMANCE& SUPERALLOYS TO 2.5M LENGTH, 0.8M DIAMETER AND 1.2M CUBED

ABOUT US

C. S. Simmons Engineering Ltd have beenproducing precision machined parts to thehighest standards for over 40 years and haveextensive experience CNC machining superalloyssuch as Inconel, Hastelloy, Monel, 17-4 PH, S316Super Duplex, Zeron 100 and Waspalloy.*

C. S. Simmons Engineering Ltd is a BS EN ISO9001 : 2015 Quality Management Certified Firm,Certificate No. 9835, and are audited by NQA.Quality and performance are monitored closelywith set procedures and with Tricorn JobProcessing software that allows unparalleledtraceability during the machining process andlong after delivery.

C. S. Simmons Engineering continually invests inthe latest CNC precision machining technologyavailable to always remain very competitive andto be able to meet very demanding delivery timeswithout compromising quality.

CS Simmons Engineering provide LargeComponent, Complex Component, PrototypeComponent, and Reverse Engineering CNCPrecision Machining Services.

C. S. Simmons Engineering Ltd are capable ofmachining any size of parts up to 2.5m in lengthor 1.2m cubed, in any material, including high-performance alloys.

For more information please contact MarkSimmons, Clive Simmons or Allen Moore on +44(0)1761 433944. All will be very happy to helpyou with any request.

PRECISION MACHINING TO 2.5M LENGTH

PRECISION MACHINING TO 1.2M CUBED

PRECISION MACHINING OF SUPERALLOYSABERLINK ZENITH TOO 1000 CNC CMM

* All trademarks, logos and serviced marks mentioned on this website are the trademarks or service marks of their respectiveowners. In particular, Monel and Inconel are registered trademarks of Inco Alloys/Special Metals, Hastelloy is a registeredtrademark name of Haynes International, Inc., 17-4 PH is a registered trademark of AK Steel Corporation, Zeron is a registeredtrademark of Weir Materials & Foundries and Waspalloy is a registered trademark of United Technologies.

OUR MARKETS

Industries Served• Defence• Hydraulic• Mining• Nuclear• Petrochemical• Rail• SUB-SEA Oil & Gas

Applications• Specialist Materials• Large Component Machining• Complex Component Machining• Prototype Machining• Machined Castings• Reverse Engineering

GREY CAST IRON CNC MACHINED CASTING

INCONEL 625 CNC TURNED COMPONENT

LARGE REVERSE ENGINEEREDCNC MACHINED CASTING

LARGE REVERSE ENGINEEREDCNC MACHINED CASTING

OUR FACTORY

CS Simmons Engineering has a modern, well equipped factory in Radstock, in the heart of Somerset.

CS SIMMONS ENGINEERING FACTORYFROM MILL ROAD

LARGE COMPONENT CNC MACHININGTO 1.2M CUBED

HYUNDAI-WIA L500LMA CNC TURNING CENTRECNC MACHINING TO 2.5M LENGTHS - NEW FOR 2019

HARTFORD HCMC 2082AGVERTICAL MACHINING CENTRE - NEW FOR 2014

ABERLINK ZENITH TOO 1000 CNC CMMNEW FOR 2012

DOOSAN CNC MACHINING CENTRE HM 630NEW FOR 2010

QUALITY

C.S. Simmons Engineering is a BS EN ISO 9001:2015 Quality Management Certified Firm,Certificate No. 9835.

Working with a local manufacturing association C.S. Simmons have also employed lean strategiesto further improve our quality performance.

CNC CMM InspectionNew for 2012Aberlink Zenith Too 1000 CNC CMMVarious inspection reports are available with theZenith Too 1000 CNC CMM, from dimensionedgraphical representations to tabulated reportsshowing nominals, tolerances, errors, pass/fails,geometric tolerances, etc., that may also beoutput to an Excel spreadsheet.

Measurement Volume:

— X-axis 1000mm— Y-axis 1000mm— Z-axis 600mm

Accuracy:

— B89: 0.008/300mm— VDI(U3): 0.0038 + L/250

Solid granite surface table

Production ControlCS Simmons Engineering uses job processing,scheduling and quality management softwarefrom Tricorn Systems for Production Control. Thisis used from quotations to invoicing, incorporatesall ISO 9001 : 2015 quality requirements andallows real-time job scheduling and planning andfull material traceability.

CertificateNo. 9835

SPECIALIST MATERIALS CNC MACHINING SERVICES

C.S. Simmons Engineering prides itself on itsability to machine the more exotic materials suchas Inconel, Hastelloy, Monel, 17-4 PH, S316Super Duplex, Zeron 100 and Waspalloy.*

In our factory all of these materials have beensuccessfully machined, as well as many otherspecialist alloys, for oil, defence and many otherindustry applications.

List of Common Super Alloys NamesHastelloy - Also known as: ASTM B574 Din17752, Hastelloy C276 / C22 and UNS N010276

Inconel 718 – Also known as: AMS 5596, AMS5662, ASTM B637 and UNS N07718 - A VeryVersatile High Temperature and CorrosionResistant Alloy.

Inconel 625 - Also known as: Inconel Alloy 625,Chronin 625, Altemp 625, Haynes 625, Nickelvac625 and Nicrofer 6020.

Monel K500 - Also known as: ASTM B865N05500, BS 3076:1989 NA18, DIN 2.4375, AMS4676 and QQ-N-286.

Monel K400 – Also known as: Alloy 400, UNSN04400, BS 3076 NA13 and ASTM B164 (VO2.04).

Ni Hard – White cast irons, alloyed with Nickeland Chromium, Ni Hard 1, Ni Hard 2, Ni Hard 4and Ni Hard 5.

Nimonic 80A - Also known as: Nickel 80A,Nimonic 80A and UNS N07080 - An alloy veryresistant to chemicals, physical damage,oxidation and exhibits high tensile strength andcreep rupture properties.

Super Duplex – Available in the followinggrades: UNS S32760, Zeron 100, FG and FLTfastener grades.

Titanium – Grades 2, 5 and BETA-C AMS6921A(Grade 19).

SUPER DUPLEX COMPONENT BEING MEASURED

UNS S32760 SUPER DUPLEX COMPONENT

NIMONIC 80A CNC MACHINED COMPONENT


LARGE COMPONENT CNC MACHINING SERVICES

CS Simmons Engineering specialises in CNCmachining of large and often complexcomponents in both regular and Super Alloys.

MAXIMUM CAPACITIES

Vertical MillingX = 1800.0mmY = 0920.0mmZ = 0700.0mm

Horizontal MillingX = 1000.0mmY = 1000.0mmZ = 1000.0mm

CNC TurningDiameter = 800.0mmSwing = 1030.0mmBetween Centres = 2500.0mmHydraulic steady units, programmable

CMM InspectionX = 1000.0mmY = 1000.0mmZ = 0650.0mm

NGI GD 60-45-15 OIL PATCH CASTINGFOR 600HP MOTOR

C276 NICKEL ALLOY HASTALLOYCNC MACHINED SHAFTS

AUTOBLOCK FOR LARGE COMPONENT STEADYINGEN19(709M40) 270MM DIA. X 1450MM SHAFT


COMPLEX COMPONENT CNC MACHINING SERVICES

CS Simmons Engineering specialises in CNCmachining of complex and often largecomponents in both regular and Super Alloys.

ALUMINIUM CASTING WITH 6 COMPLEX CNC MACHINED FACES

COMPLEX HASTELLOY CNC MACHINED COMPONENT


PROTOTYPE CNC MACHINING SERVICES

CS Simmons Engineering specialises in CNCmachining of complex and often large prototypecomponents in both regular and Super Alloys.

CNC MACHINED PROTOTYPE COMPONENTTITANIUM GRADE 5 CNC MACHINED PROTOTYPE

Batch sizes typically range from 1 to 100 and fastturnaround times are usually required. Same daycompetitive quotations can be given.

PROTOTYPE UNS S31600 HOUSING MACHINED FROM SOLID BILLET

CNC MACHINED PROTOTYPE COMPONENTCNC MACHINED PROTOTYPE COMPONENT

CNC MACHINED CASTINGS SERVICES

CS Simmons Engineering specialises in CNCmachining of complex and often large castings inboth regular and Super Alloys.

NGI F.I. CNC MACHINED CASTING,580MM TURNED DIA.LM25TF MACHINED FAN CASTING

NGI GD 60-45-15 OIL PATCH CASTINGFOR 600HP MOTOR

LARGE CNC MACHINED CASTING


REVERSE ENGINEERING CNC MACHINING SERVICES

CS Simmons Engineering is often asked to re-engineer an existing component that has broken orbecome so worn as to be no longer functional, andis no longer easily available.

Over decades, CS Simmons Engineering hasdeveloped particular expertise in re-manufacturingor adapting existing components, in both commonand specialist steels.

REVERSE ENGINEERED CNC MACHINED COMPONENT

A local Civil Engineering Company have been usingour services to good effect in the repair andrefurbishment of Cranes.

The parts when removed are often beyond repairand the forgings and castings are no longer in

production, so these parts have to be machinedfrom solid, and need to be right first time.

With the assistance of CAD-CAM and productionsoftware, plus shopfloor experience, newlymanufactured replacement parts are created.

CRANE REPAIR AND REFURBISHMENT

CAPACITY LIST

MAXIMUM CAPACITIES

Vertical MillingX = 1800.0mmY = 0920.0mmZ = 0700.0mm

Horizontal MillingX = 1000.0mmY = 1000.0mmZ = 1000.0mm

CNC TurningDiameter = 800.0mmSwing = 1030.0mmBetween Centres = 2500.0mmHydraulic steady units, programmable

CMM InspectionX = 1000.0mmY = 1000.0mmZ = 0650.0mm

GENERAL DESCRIPTION OF SPECIALIST SERVICESC.S. Simmons Engineering provide a CNC machining serviceto many industries, including oil, valve and defence. All typesof machining are undertaken, including heavy stainless steelmachining and machining of exotic materials such asInconel, Hastelloy, Monel, 17-4 PH, S316 Super Duplex,Zeron 100 and Waspalloy.* Manufacture and inspectionmeet the requirements of the updated BS EN ISO 9001 :2015 certification (Certificate can be provided on request).Quality and performance are monitored closely with setprocedures and with Tricorn Job Processing software thatallows unparalleled traceability during the machining processand long after delivery.

C. S. Simmons Engineering continually invests in the latestCNC precision machining technology available, to alwaysremain very competitive, and to be able to meet verydemanding delivery times without compromising quality.

MAIN SERVICES OFFEREDCS Simmons Engineering provide Large Component,Complex Component, Prototype Component, and ReverseEngineering CNC Precision Machining Services in bothRegular and Super Alloys. Specific precision machiningservices include CNC Turning, CNC Machining, CADCAMDesign and CNC CMM Inspection.

QUALITY APPROVALSC.S. Simmons Engineering is a BS ENISO 9001 : 2015 Quality ManagementCertified Firm, Certificate No. 9835,and are audited by NQA.

MACHINING CENTRE (CNC)CNC Hartford HCMC-2082AGVertical Machining CentreSingle Table Open Fronted VerticalMachining Centre, with hardened &ground box guideways for heavycutting capabilities. FANUC 0iMD CNCControl System.X-axis 1800mmY-axis 920mmZ-axis 700mmTable 2000mm x 920mmTable Load 3000kg

NEW FOR 2012

NEW FOR 2010

NEW FOR 2014

CertificateNo. 9835

CNC CMM INSPECTIONAberlink Zenith Too 1000 CNC CMMVarious inspection reports areavailable with the Zenith Too 1000CNC CMM.Measurement Volume: X-axis 1000mm Y-axis 1000mm Z-axis 600mmAccuracy: B89: 0.008/300mm VDI(U3): 0.0038 + L/250

MACHINING CENTRE (CNC)CNC Doosan Heavy Duty HM 630The HM 630 combines a high torquespindle drive and powerful axis drivesfor a large chip removal rate. Themassive meehanite cast structure andwrap around box guideways providethe rigidity required for both heavycutting and superb surface finishes.Fanuc 18i-MB controls.Max Diameter — 1000mmHeight Z-axis — 1000mmMax Weight — 1200kg

SAWING (VERTICAL BAND) THROAT — 350mm

TURNING CENTRE (CNC)CNC Puma 12L High response turningcentre with FAPT conversationalprogramming with Fanuc 15TA system.Fully programmable tailstock.

Length Z-axis — 1100mmChuck Dia. — 400mmMax Chucking Diameter — 580mm

TURNING CENTRE (CNC)CNC Puma 10HC Lathe with FanucOT-C controls. Fully programmabletailstock.

Length Z-axis — 450mmChuck Diameter — 250mmMax Chucking Diameter — 280mm


CAPACITY LIST continued

NEW FOR 2019

TURNING CENTRE (CNC)Hyundai-Wia L500LMA CNCTurning Centre equipped with Fanuc18i control system and Steady RestType RX-5-Z 75-430 (Workpiece:430mm max. dia. – 30mm min. dia.)Maximum Turning Diameter — 690mmLive Tools ER40 (03-025mm ToolFitting / 140 N Maximum Torque)

Length Z-axis 2500mm (maximumworkpiece length, ideal for machininglong shafts accurately)Chuck diameter — 24"Maximum swing over bed — 1030mm

TURNING CENTRE (CNC)Daewoo Puma 400LA CNCTurning Centre equipped with Fanuc18i control system. Fully programmabletailstock. Fully retrofitted SMVAutoblock steady. (Workpiece: 230mmmax. dia. — 30mm min. dia.)Maximum Turning Diameter — 580mm

Length Z-axis 2200mm (maximumworkpiece length, ideal for machininglong shafts accurately)Chuck diameter — 18"Maximum swing over bed — 800mm

MACHINING CENTRE (CNC)CNC Hartford Kappa VMC1304 Axis, Fully programmable 4th ‘B’axis.‘Hartrol’ programming system withFanuc 18i controls. Thermal heatdissipation. High pressure throughcoolant. Many macro functions toreduce programming set up times.

Length X-axis — 1500mmWidth Y-axis — 700mmHeight Z-axis — 800mm

SPLINING

MANUAL MACHINESOrmerod Slotter — with 250mm stroke, cuts keywaysalong the length of a bore.

Tarnow Centre Lathe — New arrivalbought specifically for machining 1 offitems of large size. Solid Cast Bedconstruction, digital readout andpositioning capabilities.

Length Z-axis — 2000mmChuck diameter — 500mmMaximum chuck diameter — 750mm

Gang Drills — 2 sets for finishingoperations, i.e., drilling, tapping,reaming & deburring.

HOW TO FIND US

C.S. SIMMONS ENGINEERING LTD, MILL ROAD INDUSTRIAL TRADING ESTATE, RADSTOCK, BATH, SOMERSET, ENGLAND BA3 5TXTEL: +44 (0)1761 433944 | FAX: +44 (0)1761 437901 | EMAIL: [email protected] | WEB: WWW.CSSIMMONS.CO.UK

SPECIALISTS IN CNC PRECISION MACHINING OF HIGH-PERFORMANCE& SUPERALLOYS TO 2.5M LENGTH, 0.8M DIAMETER AND 1.2M CUBED

specialists in cnc precision machining of high-performance &superalloys … · 2019-05-31 ·...

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