special steel co. of india manufacturers of critical … steel forge brochure.pdf · special steel...
TRANSCRIPT
An ISO 9001:2008 Certified Co.
www.specialsteelco.comHammering Quality into Forgings
MANUFACTURERS & EXPORTERS OF ALL KINDS OF STEEL FORGINGS, FLANGES & RINGS IN CARBON, ALLOY & STAINLESS STEEL
SPECIAL STEEL CO. OF INDIAManufacturers of
Critical Steel Forgings and Flanges
Special Steel Forge "Where Precision meets Perfection"
Our sophisticated in-house facilities with advanced equipment and latest technology produce superior quality products as per the needs. With most advanced designs and manufacturing systems and a comprehensive technical support, we utilize state-of the art equipment and technology to develop the unrivaled products to help our clients to get success in market place.
We are having a well-equipped machine and forge shop, cutting shop and material handling cranes to produce high precision and quality products. We have installed an integrated ERP system, which controls material, production and inspection schedule to ensure committed deliveries.
We spend a big share of our revenues on research and development and continuous upgradation of technology to keep track with changing environment and technology. Our research team work closely with our industrial clients to know their needs and to produce need satisfying products thereafter.
INFRASTRUCTURE &MANUFACTURING FACILITIES
We started our journey with a vision to.....
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With our state-of-the-art manufacturing unit, we are able to
produce high performance zero defect products, that can
satisfy most customer requirements. Our manufacturing is
highly sophisticated and advanced and in compliance with
international industry standards. We have set stringent
quality control checks, to check quality of raw material and
finished product from different perspectives, depending
upon the customer requirements and quality of steel desired.
With our vast experience, we know about reliable sources of
raw material and can acquire superior quality raw material.
The material is then forged into desired shapes and forms as
required by different core sectors of industry and have
always enjoyed patronage from our customers.
Our all forgings are tested by destructive and non-
destructive methods, if demanded by our customers. We
have facilities to conduct these tests at our premises but the
tests can also be conducted with third parties to ensure
complete adherence with quality.
...provide world-class forged products
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MANUFACTURING PROCESS
FLANGES
FLANGES Specil Steel Forge specializes as manufacturer and exporter of standard range of steel flanges, stainless steel flanges and stainless flanges as per the national and international standards. We can also manufacture as per the customer's requirement.
PRODUCT RANGE
• Flanges Types: Weld Neck, Socket Weld,Threaded, Blind, Slip-On, Lap Joint andReducing Type, Long Weld Neck.
• Flange Sizes:> 1/2" - 24" (ANSI B16.5)> 26" - 48" (ANSI B16.47 Series A & B)
• Long Weld Neck Flange Range:> Class: 150 to 2500> Sizes: 2" to 12"> Length: 6", 9" & 12"
• Spectacle Blind/Figure 8 Blank accordingto API 590/ASME B16.48.
• Flanges to API 6A std for wellhead equipment.
• Flanges of special type made accordingto drawing.
• Forged and machined rolls for steelROLLING mills upto 4.00 metric ton singlepiece
• Forged and machined rolls for CementMills, Sugar Mills and Textile Mills
... innovate technology and manufacturing excellence
through
PRODUCTS
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FLANGES
FORGED STEEL PRODUCTS
FORGED RINGS
BLIND
SHAFT
PRODUCTS
APPLICATIONS
• Blind Flanges : These are usually used to stop one end ofthe flanged pipe, a valve orifice or the opening of apressure vessel.
• Slip on Flanges : Used in quick assembly to save the cost,these are also used in less strict requirements in terms oflength of pipe section.
• Socket Welding Flanges : Recommended for orificeflanges. These work as substitute for slip-on-flanges inthe cases where the diameter of the tube is very smalland working pressure is very high.
• Lap Joint Flanges : These are primarily used when quickassembly and disassembly of pipe line section isrequired under limited working pressure.
• Threaded Flanges : These flanges are used in specialrequirements to work under high temperature andpressure, making sure no welding joint is made at theassembly.
• Weld Neck Flanges : These are mainly used on heatcoupling of pipes when there is possibility of expansionof the section while bending stress on the coupling.
FLANGES
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Grow with consistency & reliability
Forged s
teel
Products
various customers. We have considerable experience in manufacturing closed die steel forged product. We work to provide customer with forged products that are manufactured to the most exacting specifications.
PRODUCT RANGEOur forged products are manufactured to
deliver high standards of performance and
efficiency at all times.
Our product range includes
• Cam shafts
• Connecting roads
• Gear blanks
• Crank shafts
• Crown wheels
• Bucket tooth & universal joint components
APPLICATIONS
Our forged products are provided to a wide
spectrum of clients working in diverse sectors
such as:
• Agriculture
• Automobile
• Construction
• Machine Tools
• Earthmoving
• Electric Utilities
• Petrochemicals
Sipecial Steel Forge manufactures and suppliessuperior quality forged steel products, for diverse applications in various industries manufactured with high technology input. These forged products are truly of international standards. These products can be customized to meet the specific needs of
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FORGED STEEL PRODUCTS
We are now establishing standards of ....
international quality... product superiority... highly integrated forging solutions...
FORGED RINGS
PRODUCT SPECIFICATIONWe manufacture and export comprehensive range of rings starting from 10" NB upto 54" NB rings with a thickness of minimum 2" upto 12". The rings & hollow forgings are produced as per the needs & specification of the buyer. We also manufacture and export hollow forgings & rings of all kind of steel grades, alloys, carbon, stainless steel etc.
BLINDS
Forged R
ing
Blind
Sipecial Steel Forge specializes in all types of typical forgings and possesses technology to produce rings & hollow forgings. The production of sleeves, housings, bearing shells & long weld necks are some of the products, which are being covered under hollow forgings.
SIZES PRODUCED• Carbon Steel Blind & Tube Sheets
Outer diameter not to exceed 78" and the forged weight not to exceed 8,500 lbs.
• Alloy Steel Blind & Tube SheetsOuter diameter not to exceed 62" and forged weight not to exceed 4,500 lbs.
We Excel in responding to client requirement with...
...our process efficiencies ...unique combination of forging and process capabilities ... superior line of forged products
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PRODUCTS
T he blind & tube sheets like steel blind sheets, steel tube sheets, forged steel tube sheets are manufactured as per international standards and as per customer's requirement. Blind flanges & steel blinds are normally used to stop one end of a flanged pipe, a valve orifice or the opening of a pressure vessel.
SHAFT
SHAFTWe have gained huge expertise and specialization
in manufacturing and export of shafts for varied industrial requirements, which include industrial engineering, automobiles and general mechanical engineering needs. These shafts can be customized to suit specific needs.
PRODUCT RANGE
We manufacture and supply a wide range of
forged steel shafts for various purposes,
including industrial engineering, automobiles and
general mechanical engineering purposes.
We offer industry specific shafts that are used in
various applications. Some of the common types
of shafts are Rotary Shafts, Precision Shafting,
Linear Shafts, Shaft Collars, Flexible Shafts.
Some of the dimensional details are
• Maximum outer dimension - 300 mm• Maximum length - 3000 mm• Maximum forged weight - 3000 Kg
We make available carbon steel, alloy steel and
stainless steel shafts of quality finishing and fine
polishing. The shafts are rust-resistant and easy
to install.
APPLICATIONS
• Stream Turbine : Turbine Rotor Shaft, Turbine
Blade, Valve, Bush and Casing Bolt
• Gas Turbine: Compressor Disc, Turbine Disc
(Inconel 706, 718), Spindle Bolt (Inconel
718) and Compressor Blade
• Nuclear Power : Casing, Coupling, RPV Stud
Bolt, Pump Shaft
These are the major applications that find their
place in industrial set-up. Apart from this, there
are various other applications in domestic arena
specially in hand pumps, grinding machines, etc.
our Products are
...durable, reliable & cost effective ...they respond effectively to tough working conditions & heat treatment ...due to their strength, ductility and resistance properties.
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We understand the importance of quality products and the long way it
goes in establishing a name as a brand. To achieve this goal we have
set rigorous quality control procedures at different stages of sourcing
of raw material, production and supply. International practices and
methods are adopted to produce international standard products.
We have established linkages with reliable and established suppliers
for our raw material to ensure quality, consistent and timely delivery so
that we can avoid delays in supply of orders and fulfill our
commitments.
Tested Ingots are heated in furnaces, which are regularly calibrated for
their thermal efficiency. Forging process then undertakes, which is
keenly supervised for every stroke of hammer that shapes various
items into desired forms and shapes.
If demanded, the forgings can undergo destructive and non-
destructive testing to meet specific customer requirements. These
testings can be conducted in-house or by third parties to ensure
complete adherence to quality. We are approved with BHEL, LLoyds,
DNV, IBR, Tractbel, FACT, HMT, Starwire India Ltd.
Quality, according to us, is not only the efficiency and durability of
products but also its utility for which it is bought and thus we work
closely with our clients to know their exact needs and requirements.
We have developed a highly sophisticated laboratory house to ensure
superior quality and defect free products, which includes: Ultrasonic
Testing Machine Tensile Testing Machine Hardness Testing
Arrangements All Measuring Instruments Chemical Testing
Equipments Impact Testing Machine Normalizing Heat Treatment
Facility Microscope, MPI Test available
leveraging on our process...
QUALITY
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Contact usSPECIAL STEEL CO. OF INDIA PVT. LTD.702 Tolstoy House, Tolstoy MargNew Delhi 110001, INDIAPhone: +91 (11) 2371-5517Fax: +91 (11) 2371-2032E-mail: [email protected]: www.specialsteelco.com
Leveraging on our core competencies
QUALITY POLICY
We strive for total customer satisfactionby providing quality products on time,
* Inspection at every stage* Healthy working environment* Continual improvement* Employees involvement
THROUGH :
TIMUS GLOBAL54 S. Wynnoak Circle
The Woodlands, TX 77382, USAPhone: +1 (888) 244-5820
Fax: +1 (888) 244-5820E-mail: [email protected]
Website: www.timusglobal.com
US Office