special steel co. of india manufacturers of critical … steel forge brochure.pdf · special steel...

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An ISO 9001:2008 Certified Co. www.specialsteelco.com Hammering Quality into Forgings MANUFACTURERS & EXPORTERS OF ALL KINDS OF STEEL FORGINGS, FLANGES & RINGS IN CARBON, ALLOY & STAINLESS STEEL SPECIAL STEEL CO. OF INDIA Manufacturers of Critical Steel Forgings and Flanges

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Page 1: SPECIAL STEEL CO. OF INDIA Manufacturers of Critical … Steel Forge brochure.pdf · SPECIAL STEEL CO. OF INDIA Manufacturers of Critical Steel Forgings and Flanges. ... to API 590/ASME

An ISO 9001:2008 Certified Co.

www.specialsteelco.comHammering Quality into Forgings

MANUFACTURERS & EXPORTERS OF ALL KINDS OF STEEL FORGINGS, FLANGES & RINGS IN CARBON, ALLOY & STAINLESS STEEL

SPECIAL STEEL CO. OF INDIAManufacturers of

Critical Steel Forgings and Flanges

Page 2: SPECIAL STEEL CO. OF INDIA Manufacturers of Critical … Steel Forge brochure.pdf · SPECIAL STEEL CO. OF INDIA Manufacturers of Critical Steel Forgings and Flanges. ... to API 590/ASME

Special Steel Forge "Where Precision meets Perfection"

Page 3: SPECIAL STEEL CO. OF INDIA Manufacturers of Critical … Steel Forge brochure.pdf · SPECIAL STEEL CO. OF INDIA Manufacturers of Critical Steel Forgings and Flanges. ... to API 590/ASME

Our sophisticated in-house facilities with advanced equipment and latest technology produce superior quality products as per the needs. With most advanced designs and manufacturing systems and a comprehensive technical support, we utilize state-of the art equipment and technology to develop the unrivaled products to help our clients to get success in market place.

We are having a well-equipped machine and forge shop, cutting shop and material handling cranes to produce high precision and quality products. We have installed an integrated ERP system, which controls material, production and inspection schedule to ensure committed deliveries.

We spend a big share of our revenues on research and development and continuous upgradation of technology to keep track with changing environment and technology. Our research team work closely with our industrial clients to know their needs and to produce need satisfying products thereafter.

INFRASTRUCTURE &MANUFACTURING FACILITIES

We started our journey with a vision to.....

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Page 4: SPECIAL STEEL CO. OF INDIA Manufacturers of Critical … Steel Forge brochure.pdf · SPECIAL STEEL CO. OF INDIA Manufacturers of Critical Steel Forgings and Flanges. ... to API 590/ASME

With our state-of-the-art manufacturing unit, we are able to

produce high performance zero defect products, that can

satisfy most customer requirements. Our manufacturing is

highly sophisticated and advanced and in compliance with

international industry standards. We have set stringent

quality control checks, to check quality of raw material and

finished product from different perspectives, depending

upon the customer requirements and quality of steel desired.

With our vast experience, we know about reliable sources of

raw material and can acquire superior quality raw material.

The material is then forged into desired shapes and forms as

required by different core sectors of industry and have

always enjoyed patronage from our customers.

Our all forgings are tested by destructive and non-

destructive methods, if demanded by our customers. We

have facilities to conduct these tests at our premises but the

tests can also be conducted with third parties to ensure

complete adherence with quality.

...provide world-class forged products

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MANUFACTURING PROCESS

Page 5: SPECIAL STEEL CO. OF INDIA Manufacturers of Critical … Steel Forge brochure.pdf · SPECIAL STEEL CO. OF INDIA Manufacturers of Critical Steel Forgings and Flanges. ... to API 590/ASME

FLANGES

FLANGES Specil Steel Forge specializes as manufacturer and exporter of standard range of steel flanges, stainless steel flanges and stainless flanges as per the national and international standards. We can also manufacture as per the customer's requirement.

PRODUCT RANGE

• Flanges Types: Weld Neck, Socket Weld,Threaded, Blind, Slip-On, Lap Joint andReducing Type, Long Weld Neck.

• Flange Sizes:> 1/2" - 24" (ANSI B16.5)> 26" - 48" (ANSI B16.47 Series A & B)

• Long Weld Neck Flange Range:> Class: 150 to 2500> Sizes: 2" to 12"> Length: 6", 9" & 12"

• Spectacle Blind/Figure 8 Blank accordingto API 590/ASME B16.48.

• Flanges to API 6A std for wellhead equipment.

• Flanges of special type made accordingto drawing.

• Forged and machined rolls for steelROLLING mills upto 4.00 metric ton singlepiece

• Forged and machined rolls for CementMills, Sugar Mills and Textile Mills

... innovate technology and manufacturing excellence

through

PRODUCTS

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FLANGES

FORGED STEEL PRODUCTS

FORGED RINGS

BLIND

SHAFT

Page 6: SPECIAL STEEL CO. OF INDIA Manufacturers of Critical … Steel Forge brochure.pdf · SPECIAL STEEL CO. OF INDIA Manufacturers of Critical Steel Forgings and Flanges. ... to API 590/ASME

PRODUCTS

APPLICATIONS

• Blind Flanges : These are usually used to stop one end ofthe flanged pipe, a valve orifice or the opening of apressure vessel.

• Slip on Flanges : Used in quick assembly to save the cost,these are also used in less strict requirements in terms oflength of pipe section.

• Socket Welding Flanges : Recommended for orificeflanges. These work as substitute for slip-on-flanges inthe cases where the diameter of the tube is very smalland working pressure is very high.

• Lap Joint Flanges : These are primarily used when quickassembly and disassembly of pipe line section isrequired under limited working pressure.

• Threaded Flanges : These flanges are used in specialrequirements to work under high temperature andpressure, making sure no welding joint is made at theassembly.

• Weld Neck Flanges : These are mainly used on heatcoupling of pipes when there is possibility of expansionof the section while bending stress on the coupling.

FLANGES

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Grow with consistency & reliability

Page 7: SPECIAL STEEL CO. OF INDIA Manufacturers of Critical … Steel Forge brochure.pdf · SPECIAL STEEL CO. OF INDIA Manufacturers of Critical Steel Forgings and Flanges. ... to API 590/ASME

Forged s

teel

Products

various customers. We have considerable experience in manufacturing closed die steel forged product. We work to provide customer with forged products that are manufactured to the most exacting specifications.

PRODUCT RANGEOur forged products are manufactured to

deliver high standards of performance and

efficiency at all times.

Our product range includes

• Cam shafts

• Connecting roads

• Gear blanks

• Crank shafts

• Crown wheels

• Bucket tooth & universal joint components

APPLICATIONS

Our forged products are provided to a wide

spectrum of clients working in diverse sectors

such as:

• Agriculture

• Automobile

• Construction

• Machine Tools

• Earthmoving

• Electric Utilities

• Petrochemicals

Sipecial Steel Forge manufactures and suppliessuperior quality forged steel products, for diverse applications in various industries manufactured with high technology input. These forged products are truly of international standards. These products can be customized to meet the specific needs of

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FORGED STEEL PRODUCTS

We are now establishing standards of ....

international quality... product superiority... highly integrated forging solutions...

Page 8: SPECIAL STEEL CO. OF INDIA Manufacturers of Critical … Steel Forge brochure.pdf · SPECIAL STEEL CO. OF INDIA Manufacturers of Critical Steel Forgings and Flanges. ... to API 590/ASME

FORGED RINGS

PRODUCT SPECIFICATIONWe manufacture and export comprehensive range of rings starting from 10" NB upto 54" NB rings with a thickness of minimum 2" upto 12". The rings & hollow forgings are produced as per the needs & specification of the buyer. We also manufacture and export hollow forgings & rings of all kind of steel grades, alloys, carbon, stainless steel etc.

BLINDS

Forged R

ing

Blind

Sipecial Steel Forge specializes in all types of typical forgings and possesses technology to produce rings & hollow forgings. The production of sleeves, housings, bearing shells & long weld necks are some of the products, which are being covered under hollow forgings.

SIZES PRODUCED• Carbon Steel Blind & Tube Sheets

Outer diameter not to exceed 78" and the forged weight not to exceed 8,500 lbs.

• Alloy Steel Blind & Tube SheetsOuter diameter not to exceed 62" and forged weight not to exceed 4,500 lbs.

We Excel in responding to client requirement with...

...our process efficiencies ...unique combination of forging and process capabilities ... superior line of forged products

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PRODUCTS

T he blind & tube sheets like steel blind sheets, steel tube sheets, forged steel tube sheets are manufactured as per international standards and as per customer's requirement. Blind flanges & steel blinds are normally used to stop one end of a flanged pipe, a valve orifice or the opening of a pressure vessel.

Page 9: SPECIAL STEEL CO. OF INDIA Manufacturers of Critical … Steel Forge brochure.pdf · SPECIAL STEEL CO. OF INDIA Manufacturers of Critical Steel Forgings and Flanges. ... to API 590/ASME

SHAFT

SHAFTWe have gained huge expertise and specialization

in manufacturing and export of shafts for varied industrial requirements, which include industrial engineering, automobiles and general mechanical engineering needs. These shafts can be customized to suit specific needs.

PRODUCT RANGE

We manufacture and supply a wide range of

forged steel shafts for various purposes,

including industrial engineering, automobiles and

general mechanical engineering purposes.

We offer industry specific shafts that are used in

various applications. Some of the common types

of shafts are Rotary Shafts, Precision Shafting,

Linear Shafts, Shaft Collars, Flexible Shafts.

Some of the dimensional details are

• Maximum outer dimension - 300 mm• Maximum length - 3000 mm• Maximum forged weight - 3000 Kg

We make available carbon steel, alloy steel and

stainless steel shafts of quality finishing and fine

polishing. The shafts are rust-resistant and easy

to install.

APPLICATIONS

• Stream Turbine : Turbine Rotor Shaft, Turbine

Blade, Valve, Bush and Casing Bolt

• Gas Turbine: Compressor Disc, Turbine Disc

(Inconel 706, 718), Spindle Bolt (Inconel

718) and Compressor Blade

• Nuclear Power : Casing, Coupling, RPV Stud

Bolt, Pump Shaft

These are the major applications that find their

place in industrial set-up. Apart from this, there

are various other applications in domestic arena

specially in hand pumps, grinding machines, etc.

our Products are

...durable, reliable & cost effective ...they respond effectively to tough working conditions & heat treatment ...due to their strength, ductility and resistance properties.

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Page 10: SPECIAL STEEL CO. OF INDIA Manufacturers of Critical … Steel Forge brochure.pdf · SPECIAL STEEL CO. OF INDIA Manufacturers of Critical Steel Forgings and Flanges. ... to API 590/ASME

We understand the importance of quality products and the long way it

goes in establishing a name as a brand. To achieve this goal we have

set rigorous quality control procedures at different stages of sourcing

of raw material, production and supply. International practices and

methods are adopted to produce international standard products.

We have established linkages with reliable and established suppliers

for our raw material to ensure quality, consistent and timely delivery so

that we can avoid delays in supply of orders and fulfill our

commitments.

Tested Ingots are heated in furnaces, which are regularly calibrated for

their thermal efficiency. Forging process then undertakes, which is

keenly supervised for every stroke of hammer that shapes various

items into desired forms and shapes.

If demanded, the forgings can undergo destructive and non-

destructive testing to meet specific customer requirements. These

testings can be conducted in-house or by third parties to ensure

complete adherence to quality. We are approved with BHEL, LLoyds,

DNV, IBR, Tractbel, FACT, HMT, Starwire India Ltd.

Quality, according to us, is not only the efficiency and durability of

products but also its utility for which it is bought and thus we work

closely with our clients to know their exact needs and requirements.

We have developed a highly sophisticated laboratory house to ensure

superior quality and defect free products, which includes: Ultrasonic

Testing Machine Tensile Testing Machine Hardness Testing

Arrangements All Measuring Instruments Chemical Testing

Equipments Impact Testing Machine Normalizing Heat Treatment

Facility Microscope, MPI Test available

leveraging on our process...

QUALITY

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Page 11: SPECIAL STEEL CO. OF INDIA Manufacturers of Critical … Steel Forge brochure.pdf · SPECIAL STEEL CO. OF INDIA Manufacturers of Critical Steel Forgings and Flanges. ... to API 590/ASME

Contact usSPECIAL STEEL CO. OF INDIA PVT. LTD.702 Tolstoy House, Tolstoy MargNew Delhi 110001, INDIAPhone: +91 (11) 2371-5517Fax: +91 (11) 2371-2032E-mail: [email protected]: www.specialsteelco.com

Leveraging on our core competencies

QUALITY POLICY

We strive for total customer satisfactionby providing quality products on time,

* Inspection at every stage* Healthy working environment* Continual improvement* Employees involvement

THROUGH :

TIMUS GLOBAL54 S. Wynnoak Circle

The Woodlands, TX 77382, USAPhone: +1 (888) 244-5820

Fax: +1 (888) 244-5820E-mail: [email protected]

Website: www.timusglobal.com

US Office