spartacus rameau-lingbloom theoptimumcokeroperator
TRANSCRIPT
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Refineries Seeking Answers To Two Key
Questions To Strengthen Positioning
CompetitivenessLooking outside the fence
“How competitiveis my refinery
in the marketplace?”
EfficiencyLooking inside the fence
“How well is my refinery operating
the facilities that ithas today?”
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How Well Is A Refinery Operating
The Facilities That It Has Today?
• Operational perspective – focus on efficiency
• Comparison of total costs and resources – Taking into account actual configuration aspects –number and size of individual process units and other structural aspects
Focus is on the effectiveness of cost control and resource management typically within a refinery manager’s control
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Operations
Maintenance
Mechanical & Process
Engineering
Process safety Management
Vendor and contract resources
Management
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OPERATIONS
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OPS
Instrumentation/logic
Flows and Controllers
Rounds/Readings/Relief and unit equipment
Safety Equipment/Evacuations and Egress
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Why did that Engineer put that &$#! control valve way up here?How do those
variable speed Fin Fans work?
We’ve been having a lot of foam overs lately, maybe the vendor needs to
change the antifoam mix
That analyzer has been flatlined for 2 shifts. I wonder if anyone has notified Environmental. Is it even working?
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OPERATIONS MAINTENANCE
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OPERATIONS
MAINTENANCEMECHANICAL & PROCESS
ENGINEERING
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I did the calcs and all those support columns looked fine
There goes the budget
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OPERATIONS
MAINT
MECHANICAL & PROCESS
ENGINEERING
PROCESS SAFETY PSM
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What’s Covered by PSM?
• Process Safety Information
• Employee Involvement
• Process Hazard Analysis
• Operating Procedures
• Training
• Contractors
• Pre-Startup Safety Review
• Mechanical Integrity
• Hot Work
• Management of Change
• Incident Investigation
• Emergency Planning and Response
• Compliance Audits
• Trade Secrets
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The PHA or Hazop template provides an excellent outline for Refinery teams. Typically a team would include the following:
Mechanical and/or Process EngineerUnit ForemanUnit OperatorMaintenance CoordinatorVendor/Outside ResourceInspectionEnvironmental/HealthProcess Safety Specialist
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•The ideas and techniques of Process Hazard Analysis will be immediately useful in Project groups, alarm rationalization, Process revalidation, and the use of new equipment or Chemicals.
•Expect to be part of a Process Hazard Analysis Team early on in your professional career
Using What You Learn
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OPERATIONS
MAINTENANCE
MECHANICAL & PROCESS
ENGINEERING
PROCESS SAFETY PSM
VENDOR AND OUTSIDE
RESOURCES
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OPERATIONS
MAINTENANCE
MECHANICAL & PROCESS
ENGINEERING
PROCESS SAFETY
MANAGEMENT
VENDOR AND OUTSIDE
RESOURCES
MANAGEMENT
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The whole is greater than the sum of the Parts
Operations, Maintenance, Engineering, Process Safety, Vendors and management fostering maximum productivity and reliability
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Jeanne Rameau and Todd Lingbloom provide their hands-on experience and advising through the Coking.com Resources group.
They are available for commissioning,procedure writing, training, field services, turnaround support and various projects.
For more information, contactGary Pitman or Paul Orlowski – [email protected] US; 1.403.668.7467 Canada.