spare parts catalogue - forklifts for sale & hire in south ... · with jac heavy-duty...
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POWERFUL • DURABLE • RELIABLE
S PA R E PA RT S C ATA LO G U E
Avir (Pty) Ltd is the sole agent for JAC forklifts, Kaishan
Compressors and other industrial related products,
specialising in the importation, servicing and distribution
thereof.
Why JAC Forklifts?
Avir initially imported fifty JAC forklifts for our own use in
2007. We deliberately sourced a forklift offering high quality,
great durability, long service life and competitive pricing and
were very impressed with the low service and maintenance
costs, coupled with high reliability. Having built a relationship
with JAC Heavy-Duty Construction Machine Company
(JAC), we became the sole agents of JAC Forklifts and Spares,
providing the South African Market with a strong contender in
the material handling sector at affordable prices.
About JAC
JAC Heavy-Duty Construction Machine Company, a subsidiary of JAC Motors Group, was founded in 2003. JAC is an ISO9001 certified forklift
truck manufacturer, specialising in a variety of products, including diesel, petrol, electrical and gas forklift trucks, electric stackers, electric tow
tractors, excavators, and other heavy duty machinery. In order to increase the production capacity, JAC have established a production base that
occupies an area of 133,000 square meters and is equipped with over 550 pieces of production and inspection equipment. In 2013, JAC Motors
Group will manufacture over 10,000 pieces of material handling equipment per year.
The JAC Forklift is sought after in many countries and regions, such as India, Russia, the Philippines, Saudi Arabia, Libya, Tunisia, Italy, Australia,
Portugal, Venezuela, Algeria, and Afghanistan, to name but a few.
The Avir Service Promise
At Avir we understand that a forklift truck will only make money for your business when it is in action and we therefore place great importance
on customer service and efficient spare parts supply. JAC forklift trucks deliver peak productivity with minimum downtime and reliability is built
into every product model. We offer a one year or 1500 hour warranty to give you complete peace of mind. Avir has a rental fleet which can be
hired on a fully maintained basis.
JAC SPARE PARTSCATALOGUE
3
Brake levers and Radiators 4
Drive axle and wheel brake assembly 5
Water pump and fan assembly | hose system flexible drive 6
Crankshaft flywheel assembly 7
Cylinder block flywheel assembly 8
Cylinder head assembly 9
Electrical 10-11
Gearbox 12-13
Piston connecting rod assembly 14
Fuel supply system assembly 15
Steering system and axle 16-18
Spares 19-23
4
BRAKE LEVERS
Hand brake cable left hand
CODE: C0Q03-263011
Hand brake cable right hand
CODE: C0Q03-264012
Complete hand brake lever
CODE: C0T01-000013
1 2 3
Radiator CPCD30
CODE: C0F96-054024
Radiator cap
CODE: RADCAP5
Side Rubber
CODE: C0F01-228016
Upper Hose
CODE: C0F47-205017
Lower Hose
8
Bottom Rubber
CODE: C0F01-222019
7 8 9
4 65
CODE: C0F47-20601
RADIATOR
5
DRIVE AXLE AND WHEEL BRAKE ASSEMBLY
Shaft Drive CPCD30
CODE: C0Q03-210011
Drum Brake CPCD30
CODE: C0Q01-209012
Hub Front
CODE: C0Q01-206013
1
Wheel Brake
CODE: C0Q01-SH0014
Seal Retainer
CODE: C0Q01-214015
Packing
CODE: C0Q01-205016
Lock Nut Washer
CODE: GB858-887
Drive Axle Drum Seal
8
Studs, bolts and nuts
CODE: STUDS0019
CODE: GB9877.1-88
3
CODE: GBT297-9410
Spring brake wheel kit left hand
CODE: 24433-7000Y11
Spring brake wheel kit right hand
CODE: 24453-7000Z12
Brake Shoe CPCD30
CODE: C0Q03-2420113
Hand brake cable left hand
CODE: C0Q03-2630114
Hand brake cable right hand
CODE: C0Q03-2640115
Wheel Brake Cylinder CPCD30
CODE: C090-0210116
Wheel Brake Right hand
17
Wheel brake Left Hand
CODE: C0Q02-0200118CODE: C0Q02-02002
2
4
5 67
8 9
10
Bearing 33012A
17 18
16
13 13
4
11 1214
15
WATER PUMP AND FAN ASSEMBLY
Gasket for water pump housing
CODE: 490B-420051
Fan
CODE: 490B-41100-12
A490 Engine Water Pump 490B
CODE: 490B-420043
Fan pulley
CODE: 490B-410024
Fan Belt
CODE: 490B-410015
Hose intake 2
CODE: C0F96-201016
Hose Intake 1
7
Air Cleaner Assembly
CODE: C0F01-031018
3
4
5
CODE: C0F47-20101
1
2
6
HOSE SYSTEM FLEXIBLE DRIVE
6 7 8
7
Crankshaft
CODE: 490B-05004D1
Flywheel bolt
CODE: 490BT-050022
Key C12 x 63
CODE: GB1096-19793
1
2
3
Safe Plate
CODE: 490B-050014
Crankshaft pulley
CODE: 490B-052005
JAC CPD30 Ring Gear 490B
CODE: 490B-051026
Flywheel with Ring Gear 490B
CODE: 490B-05101-77
5
67
4
CRANKSHAFT FLYWHEEL ASSEMBLY
Key C12 x 63
3 2
Cylinder body
CODE: 490B-0100125
Engine top gasket
CODE: 490B-0100426
Cylinder liner
CODE: 490B-0100527
CAM Bushing Set 490B
CODE: 490B-0100828
Water pipe
CODE: 490B-0101129
Lower thrust bushing set 490B
CODE: 490B-01022A30
Oil seal seat
CODE: 490B-01024A31
Upper and lower thrust bushing
32
Upper / Lower half main bearing
CODE: 490B-0103333
12
13
14
CODE: 490B-01026
10
11
8
Main bearing set 490B
CODE: 490B-01033/434
Water seal ring 490B
CODE: 490B-0100635
Bell housing engine 490B
CODE: 490B-13001A36
Timing cover seal 490B 60 x 80 x 12
CODE: 0515-8659899937
Rear main seal 100 x 125 x 12
CODE: RMS490B38
25
26
27
28 29
30
3133
34
35
36
37 38
CYLINDER BLOCK FLYWHEEL ASSEMBLY
9
CYLINDER HEAD ASSEMBLY
Cylinder head 490B
CODE: A490B-0310139
Intake valve
CODE: 490B-0301440
Exhaust valve
CODE: 490B-0301541
4140
42
Valve spring inner
CODE: 490B-0300542
Guide valve 490B
CODE: 490B-0301143
Split valve retainer
CODE: 490B-0300644
Copper sleeve
CODE: A490B-0310945
Water temperature transducer
46
Water pipe
CODE: 490B-4300747
45
46
59
43
47
49
CODE: 490B-43009
53
54
55
52
57
5851
39
56
48
44
50
Valve guide
CODE: 490B-0301148
Oil seal / valve stems seal
CODE: 498-0301649
Crankshaft timing gear
CODE: 490BPG-0200750
Manifold gasket 490B
CODE: 490B-0300351
Push Rod
CODE: 490B-0600352
Thermostat
CODE: 490B-4300553
Thermostat cover
CODE: 490B-4300154
Thermostat Housing
55
Camshaft
CODE: 495B-0600156CODE: 490B-43101
Push Tappet
CODE: 490B-0600257
Shaft
CODE: 490B-0320458
Valve Rocker Arm
CODE: 490B-03211A59
Valve spring outer
CODE: 490B-0300460
60
10
ELECTRICAL
Becon Light 12V
CODE: 9GW13-0751
Water Temperature
CODE: 490B-430092
Fuse 12V
CODE: BX20513
Gearbox Switch 12V
CODE: C0C02-042014
Fuel Guage
CODE: C0D01-235015
Hour Meter Clock
CODE: C0D01-236016
Engine Hannes Cable
CODE: C0D49-119017
E-Box new model 12V
8
Indicator light 12V
CODE: C0D96-024019CODE: C0D96-2002
1 2 3
4 5 6
7 8 9
10 11 12
Light Switch 12V
CODE: C0D96-0260110
Reverse Buzzer 12V
11
Hooter 12V
CODE: C0D96-0430112
CODE: C0D96-04001
11
ELECTRICAL
Stop light
CODE: C0D96-0450113
Alternator Regulator New Model 12V
CODE: C0D96-1900214
Spot light 12V
CODE: C0H96-2010115
Ignition Key Switch
CODE: GBT1096-197916
JAC Battery 12V
CODE: JACBAT17
Alternator Regulator 12V
CODE: JK01-2110118
Brake Switch 12V
CODE: JX-205A19
Oil Pressure Switch
20
Small fan
CODE: QC/T29090-9221CODE: OP6281
13 14
15 16 17
18 19 20
21
GEARBOX
12
JAC Complete Gearbox
CODE: JAC Gearbox-GB1
Differential Bearing
CODE: 6207P62
Differential Bearing
CODE: 322083
Differential Bearing
CODE: 32208FL4
Shaft pinion
CODE: C0C02-319015
Gear pinion
CODE: C0C01-320016
Final pinion gear
CODE: C0C01-330017
Shaft
8
Spiral valve differential
CODE: C0C01-331019CODE: C0C01-3310/889
1 2 3
4 5 6
7 8 9
10 11 12
Bevel washer
CODE: C0C01-3320110
Hydraulic clutch ACKCPCD30
11
Gearbox switch
CODE: C0C02-0420112
CODE: C0C02-03302
GEARBOX
13
Gearbox inching valve
CODE: C0C02-0480113
Change Pump assembly
CODE: C0C02-0500114
Body valve control
CODE: C0C02-0710115
Torque converter
CODE: C0C02-0800116
CPCD30 Differential
CODE: CPC(D)3017
Gearbox oil filter
CODE: JX0807A318
Differential bearing 6213
CODE: GB292-9319
Gearbox Dipstick
20
Input plate
CODE: C0C02-0810121CODE: GBDIP
16 17 18
19 20 21
13 14 15
PISTON CONNECTING ROD ASSEMBLY
14
Cylinder liner
CODE: 490B-010051
Piston Ring Set
CODE: 490B-041002
Snap ring
CODE: 490B-040133
Piston pin
CODE: 490B-040044
Connecting Rod bush
5
Connecting Rod bearing
CODE: 490B-040076
CODE: 490B-04005
1 2
3
4 5 6
7 8 9
Connecting Rod bolt
CODE: 490B-04009B7
Connecting Rod
8
Piston
CODE: 490B-410019CODE: 490B-04201
FUEL SUPPLY SYSTEM ASSEMBLY
15
Fuel Injection Pump
CODE: 490B-210011
Fuel filter Housing
CODE: FHHCX07082
Fuel Filter
CODE: CX07083
Lift pump
CODE: 490B-254014
Bolt supply pump connector
CODE: 490B-25401-45
Fuel Injector
CODE: A490B-220006
Fuel supply tube from supply pump to fuel filter
CODE: 490B-253007
1st cylinder high pressure fuel tube
8
2nd cylinder high pressure fuel tube
CODE: A490B-232019CODE: 490B-23101
4 5 6
7 8 9
10 11
3rd Cylinder high pressure fuel tube
CODE: A490B-2330110
4th cylinder high pressure fuel tube
11CODE: A490B-23401
1 2 3
STEERING SYSTEM AND AXLE
16
JAC Steering Wheel
CODE: C0E01-025011
Flange steering system complete
CODE: C0E01-202012
Lever
CODE: C0E01-026013
Orbitrol Steering System
CODE: C0E01-023014
Gimbal universal joint
CODE: C0E05-021015
Steering Column Assembly
CODE: C0E01-020016
Steering bolt
CODE: C0E01-206017
30211 Bearing
8
Knuckle Right Hand
CODE: C0W01-022019CODE: BEARINGS
1 2 3
4 5 6
7 8 9
10 11 12
Knuckle Left Hand
CODE: C0W01-0230110
Steering Link
11
King Pin
CODE: C0W01-2210112
CODE: C0W01-22001
STEERING SYSTEM AND AXLE
17
Rear Axle Grease Cap
CODE: GRCAP-3RA13
Steering Hub
CODE: C0W01-2270114
Bushing
CODE: C0W01-2290115
O-ring
CODE: C0W01-22901A16
Oil Seal
CODE: C0W01-2300117
Bushing
CODE: C0W01-2310118
GE16ES Bearing
CODE: C0W01-2350119
94332 Bearing
20
Bearing 30207
CODE: GB297-8421CODE: GB290-88
16 17 18
19 20 21
22 23 24
60 Washer
CODE: GB858-8822
Grease nipple 6mm
23
Bearing 51208
CODE: GB/T301-9324
CODE: GREASE/N
13 14 15
STEERING SYSTEM AND AXLE | TIMING GEAR TRAIN
18
SC85x110x12 Oil Seal
CODE: HG4-548-671
Bolt ZG18-27 Greace nipple for king pin
CODE: WOL-221012
Idle gear shaft
CODE: 490B-020043
Pump Timing gear
CODE: 490BPG-020034
Pump Idle Gear
CODE: 490BPG-020065
Crankshaft Gear
CODE: 490BPG-020076
Camshaft Gear
7
Oil Pipe
CODE: 490BPG-021008CODE: 490BPG-02009
1 2
3 4 5
6 7 8
9 10 11
Gear Shaft
CODE: 490BPG-820059
Bearing 30207
10
Crankshaft Key C12x63
CODE: GBT1096-97911
CODE: GB297-84
SPARES
19
Steering Cylinder Ram Seal
CODE: CKM01-500001
Ear Ring Tilt Cylinder
CODE: CKM01-SH012
Mast Pin
CODE: CKM01-0360133
Power steering cylinder
CODE: C0W01-021014
Shock Absorber
CODE: C0J01-080015
Bonnet Screws
CODE: C0J01-205116
Bonnet Hinges
CODE: C0J01-211017
Floor Rubber Mat
8
Tilt Cylinder
CODE: CKM-540169CODE: C0J01-SH002
4 5 6
7 8 9
10 11
Tilt Cylinder Oil Seals
CODE: RAMSEALS10
Sideshift Cylinder and Oil Seals - 65F-555-B195
11CODE: SIDECYL
1 2 3
SPARES
6365
64
61
62
20
66
67
6869 70 71
Tappet cover gasket A490B
CODE: A490-1100461
Tappet cover gasket C490B
CODE: C490B-1100462
Tappit cover nuts 490B
CODE: GB7923-199863
Rubber Isolation bushing
CODE: A498B-1100364
Oil filler cap - black
CODE: 490B-11013A65
Hydraulic Gear Pump
CODE: GPCPCD3066
Complete three levers
CODE: C0K01-0390167
Valve Control Linkage
68
Knob - LIFT
CODE: C0K01-2080169CODE: C0K01-02401
Knob - SHIFT
CODE: C0K01-2080170
Knob - TILT
CODE: C0K01-2080171
Link Shaft
CODE: C0C02-2150172
Gear Knob
CODE: 460001573
Gear Link Complete
CODE: C0W01-2200174
72
73
74
21
SPARES
Charging Generator/Alternator 490B
CODE: 490B-5200075
Oil filter with head 490B
CODE: 490B-32000A76
Starting motor 490B
CODE: 490B-510077
75
Oil Pump Complete
CODE: 490B-3100478
Piping assembly
CODE: 490B-3300079
Oil Sump 490B
CODE: 490B-0710080
Oil Dip Stick
CODE: 490B-0720081
Oil Sump Gasket 490B
82
Drain nut
CODE: DRN00183CODE: 490B-07002
76
77
78
79
80
82
8182
SPARES
22
Exhaust Purifier CPCD30
CODE: EPK1
Exhaust Purifier / Muffler001
CODE: C0F96-041112
Pipe Exhaust System
CODE: C0F47-207013
Rubber
CODE: C0F01-222014
Exhaust Gasket
CODE: 490B-03003A5
Flow regulator hydraulic system mast CPCD30
CODE: TG2002-130096
Hydraulic mast block with sideshift CPCD30
7 CODE: HYDMB
1 2
3 4 5
6 7
SPARES
23
Complete Engine 490BPG
CODE: A4901
Solid tyres 650 x 10
CODE: ST650X102
Rear rim 650 x 10 inner and outer
CODE: C0W03-202013
HP three way hydraulic system mast
CODE: CKM01-034014
Lift cylinder seal kit CPCD30
CODE: LCSEAL5
Master brake cylinder
CODE: C0X01-070016
Accelerator pedal complete
CODE: C0501-000017
Brake Pedal Rubber
8
Accelerator Pedal Rubber
CODE: C0501-021019
CODE: C0X01-27101
5
1
Brake Spring
CODE: C0X01-2230110
Hose right brake and inching longright hand
11CODE: C0X04-02101 (R/H)
4
2
3
1213
7
6
10
8
9
11 L/H
11 R/H
Hose lift brake and inching shortleft hand
11 CODE: C0X04-02201 (L/H)
Bolt nut and washer rear rim
CODE: GB5782-8612
Studs bolt and nut rear wheel
13 CODE: STUD5002
Avir (Pty) Ltd trading as JAC Forklifts
2 Dame Street, Wadeville, Germiston 1423
PO Box 7670, Johannesburg 2000
Telephone: +27 (0) 11 494 4400
email: [email protected]
www.jacforklifts.co.za
POWERFUL • DURABLE • RELIABLE