southern motorcycle 2016 product catalog
TRANSCRIPT
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engine TypeS
130 ORDERS.SOuThERNMS.cOM / FAX 858-560-4626 SOUTHERNRefer to BRAND web-site for M.A.P. policy
Type 1 - 22cc - 49cc 2-STroke engineSfound in pockeTbikeS, pockeTquadS & STand-up ScooTerS
47/49cc mT-a1 air-cooled
47/49cc mT-a4 WaTer-cooled
X-STyle 22-26cc,
33-36cc air-cooled
X-STyle
43/49cc air-cooled
TYPE 1: 22cc to 49cc 2-stroke engines are commonly used in ‘Pocket’ or ‘Mini’ style vehicles - Pocketbikes, Pocketquadsand Pocketscooters all used these engines. MT-A1/A4 engines can be found in both Pocketbikes and Pocketquads.The MT-A1 engine is a 47cc air-cooled engine, commonly described as a 49cc engineThe MT-A4 engine is a water-cooled version of the MT-A1 motorThe ‘X-Style’ engines are commonly found in higher performance 2-stroke units and stand-up scooters
TECH TIP: Verify the engine type and check the item description to ensure parts compatibility
Type 2 - 50cc - 125cc horizonTal 4-STroke engineSfound in Small To mid-Sized moTorcycleS, quadS & ScooTerS
TYPE 2: 50cc to 125cc horizontal style 4-stroke engines are commonly used in many of the small/mid-sized vehicles andcome in automatic, semi-automatic and manual models. The majority of these engines are air-cooled. Howeversome performance versions are oil-cooled. They can be found with electric start, kick start and or electric/kick startconfigurations. Engine sizes range from 50cc to 125cc (some 140/155cc models were also sold but are rare).The physical size of the engine is the same. These engines are well known for their affordability and quality.
TECH TIP: Note the position of the starter motor for space consideration if replacing a complete motor and/or ordering parts
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Shroud colorSmay vary
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Type 3 - 50cc - 250+cc ‘gy6’ STyle, 4-STroke engineSfound in aTvS, dunebuggyS & ScooTerS
TYPE 3: 50cc to 250cc GY6 4-stroke engines can be found in many configurations of long and short engine cases and sold indrum or disc brake configurations. Manufacturers use these engines for units with automatic shifting as they useCVT Belt Drive. GY6 engines are very easy to spot given the length and shape of the cases. Most of these engineswill have both electric and kick start options. These are very reliable motors and known for reliable power,although not overly powerful, commonly found in ATVs, dunebuggys and scooters.CN engines are GY6 250cc 4-stroke single cylinder motorsCF engines are GY6 250cc 4-stroke single cylinder motors & used in CF Moto branded vehicles
Type 4 - 125cc - 300+cc verTical 4-STroke engineSfound in aTvS, moTorcycleS & ScooTerS
TYPE 4: 125cc to 300+cc vertical style 4-stroke engines are available in many configurations, the single cylinder versionsbeing the most popular. When ordering engine parts it is important to note if it is a ‘CB style’ or a ‘CG style’ engine.CB style engines are overhead cam (OHC) single cylinder motorsCG style engines are overhead valve (OHV) single cylinder motors & are the most commonly used
TECH TIP: Many OE manufacturers used subpar internal components in the original carburetorReplacing the stock carburetors instead of attempting repair is recommended
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WHEELS
igniTion coilS
132 ORDERS.SOuThERNMS.cOM / FAX 858-560-4626 SOUTHERNRefer to BRAND web-site for M.A.P. policy
Type-1 47/49cc mT-a1 igniTion coil
Fits most Pocketbikes & Pocketquads with Type-1 47/49cc MT-A1 air-cooled 2-stroke engines• Plug wire length: 138mm(5.5”)• Cap type: Rubber plug cap• Mounting: 2 bolts @ 53mm(2”) spacing
OD080300
NOTE: Works best with NGK BM6A or BM7A sparkplugs
Type-2 125cc horizonal igniTion coil
Type-3 125-150cc gy6 igniTion coil &
SelecTed Type-4 verTical igniTion coil
Fits selected Type-2 125cc horizontal engines, Type-3125/150cc GY6 4-stroke engines & Type-4 vertical engines,common on ATVs, dirtbikes, dunebuggys and scooters• Provides higher intensity sparks and energy• Plug wire length: 380mm(15”) approx• Input wires: 2 male lugs on bottom• Cap type: 135° angled plastic plug cap• Mounting: 1 bolt
OD080304
NOTE: Some horizontal style 125cc motors use this coil while othersuse either part# OD080301MB or OD080301NBType-1 43/49cc X-STyle igniTion coil
for ‘gS moon’ engineS
Fits Type-1 43/49cc ‘GS MOON’ branded engines• Plug wire length: 138mm(5.5”)• Input Wires: 2 - Black coil wire has loop connector
(Not attached to coil)• Mounting: 2 bolts @ 62mm(2.4”) spacing
OD080310
NOTE: Will NOT fit Type-1 MT-A1 style enginesWorks best with NGK BM6A or BM7A plugs
Type-4 150-250cc igniTion coil
Fits Type-4 150-250cc vertical 4-stroke enginesfound in many ATVs and dirtbikes• Plug wire length: 470mm(18.5”) approx• Input wires: 1 male lug• Cap type: Plastic plug cap• Mounting: 2 bolts @ 54-58mm(2.2”) spacing
OD080307
Type-2 & 4 50-150cc igniTion coil
WiTh mounTing brackeTFits many 50-150cc Type-2 horizontal & Type-4 vertical4-stroke engines usually found in ATVs, dirtbikes & go-karts• Plug wire length: 430mm(17”) approx• Input wires: 2 @ 255mm(10”) length• Cap type: Plastic plug cap• Mounting: Bracket with single stud
OD080301MB
NOTE: Works with Chinese sparkplug A7TC orNGK sparkplug C7HSA or CR7HSA
Type-2 & 4 50-150cc igniTion coil
WiThouT mounTing brackeT
Fits many 50-150cc Type-2 horizontal & Type-4 vertical4-stroke engines commonly found in ATVs, dirtbikes & go-karts - NO mounting bracket• Plug wire length: 200mm(8”) approx• Input wires: 1 male lug• Cap type: Plastic plug cap• Size: 70mm(2.75”) - coil pack including metal plates • Mounting: 2 bolts @ 58mm(2.2”) spacing
OD0080301NB
NOTE: Works with Chinese sparkplug A7TC or NGK sparkplug C7HSA or CR7HSA
Many owners have had to replace CDIs after only a few rides on a new unit due to poor quality CDI boxes.
Typical Capacitor Discharge Ignition (CDI) module consists of a small transformer, a charging circuit, a triggering circuit and a main capacitor. A majority of CDIs supplied on new Chinese vehicles and soldby other aftermarket suppliers lack the quality internal components to ensure reliability for your customer.
Outside’s quality components ensures your customer receives the quality they expect in a new vehicle!
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part#engineType
engine Size voltage
numberof pins
connectorStyle
color/# of pins
length(in)
Width(in)
height(in) notes
OD080103GW 2 70-125cc 12V DC 4 FEMALEGREEN
(WIDE)3.00
1.50-
1.601.00
Plug has space for 6 Pins but only uses 4outside pins, 2 on each side
OD080107 2 50-125cc 12V AC 5 FEMALEWHITE
(SMALL)2.60 1.50
0.85 or 1.5
to top of plug
Plug has 6 Pin spaces but only uses 5. 2Pins in Outer slots on top and 3 Pins onbottom
OD080107WN 2 50-125cc 12V AC 5 FEMALEWHITE
(NARROW)2.25 1.10
0.85 or 1.5
to top of plug
Plug has 6 Pin spaces but only uses 5. 2Pins in Outer slots on top and 3 Pins onbottom
OD080108 2 50-125cc 12V AC 5 FEMALEGREEN
(TOP)2.60 1.50
0.85 or 1.67
to top of plug
Plug has spaces for 6 pins but uses only 5.2 pins on the top with the center pin spaceempty and the 3 pins on bottom
OD080108GN 2 50-90cc 12V AC 5 FEMALEGREEN
(TOP)2.25 1.00
0.75 or 1.4
to top of plug
Plug has spaces for 6 pins but uses only 5.2 pins on the top with the center pin spaceempty and the 3 pins on bottom
OD080109HP 2 50-125cc 12V AC 5 FEMALEWHITE
(3" WIRE)2.75 1.50 1.00
Includes duplicator circuits, increasedRPM redline and altered ignition curvesAdds 8-10% Horsepower!
OD080110 2,4 50-125cc 12V AC6 (4/2
split)FEMALE
WHITE
(4/2)2.60 1.50
0.85 or 1.5
to top of plugProvides improved acceleration
OD080111 3 50-250cc 12V AC6 (4/2
split)FEMALE
WHITE
(4/2)2.60 1.50
0.90 or 1.70
to top of plug
Improved ignition energy intensity andpowerful acceleration
OD080112HP 3 50-150cc 12V AC6 (4/2
split)FEMALE
WHITE
(5" WIRE)3.50 2.25 1.13
"No rev limit" high performance CDImodule increases acceleration,particularly on hills and steep inclines
OD080115 3200-
500cc12V DC
6 (4/2
split)FEMALE
WHITE
(4/2)3.00 2.00 0.80
Fits most 200-500cc ATVs go-karts,mopeds and scooters
OD080116 3,4150-
250cc12V DC
6 (4/2
split)FEMALE
WHITE
(4/2)2.88 2.75 0.90
Fits selected GY6 250cc water-cooled vehicles and vertical 4-stroke engines
OD080118 3250cc
W/C12V DC
6 (4/2
split)FEMALE
WHITE
(4/2)2.81 1.81 1.00
Plug has 6 Pins used of 7 spaces available,fits Jonway 250-T and other brands
OD080150 4 250cc 12V DC8 (4/4
split)FEMALE
BLACK
(Molded)3.75 2.75 1.00
Fits Lifan 250 Chinese Enginesbolt hole spacing 3.38"
OD080151 4 300cc 12V DC 6 FEMALEBLACK
(Molded)2.75 2.00 1.00
Fits Loncin/Jainshee 300cc ATVs &go-karts; LX 300cc
OD080152 4250-
300cc12V DC
7
(2/2/3
split)
F,M,FWHITE
(2/2/3)2.75
1.75-
2.001.13
Fits Hensim 250 Utility, Yamoto 250 Utility,older TaoTao 300cc engines & other 250-300cc ATVs and dunebuggys;Replaces Baja Part# 250U-555
OD080152B 4 250cc 12V AC7 (4/3
split)FEMALE
WHITE
(4/3)2.75
1.75-
2.001.13 Fits Jainshee 250
OD080153 4 300cc 12V DC 8 FEMALEBLACK
(Molded)3.50 2.75 1.00 FS300 ATV
OD080156 4 400cc 12V DC 5 FEMALEWHITE
(4" WIRE)4.30 3.15 1.25
Has space for 6 pins but uses only 5spaces. Top row has 3 Pins and bottomrow has 2 pins; Fits JS400, Jianshee 400,Odes 400 units & many more
OD080159 4 400cc 12V AC
18
(6/8/4
split)
FEMALE
BLACK
(6/8/4
Molded)
4.25 3.00 0.50 to 1.00Fits many 400cc models with similarmeasurements/specs, including HsunModels, Baja WD400U, Katerra KM400 ATV
replacemenT cdi boXeS
if vehicle iS noT STarTing, haS no Spark, iS miSfiring and/or running rough
- The problem could be The cdi boX! IMAGES&
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magneTo/STaTorS
134 ORDERS.SOuThERNMS.cOM / FAX 858-560-4626 SOUTHERNRefer to BRAND web-site for M.A.P. policy
OD080212
replacemenT magneToS / STaTorS
parT#engineType engine Size voltage
number ofcoils
cenTerhole(mm)
ouTer diameTer
(in)
mounTing#holeS/Spacing
(mm)
numberof
WireS/lengTh
connecTor#/STyle
OD080200 TYPE-2 Fits most 70-125cc kick start dirtbikes 12V 2 + pickup 18 4.5" 2 / 102mm 4 + 2 2 loose MALE,4 loose FEMALE
OD080201 TYPE-2 Fits most 70-125cc electric startdirtbikes 12V 2 + pickup 32 N/A 2 / 70mm 5 + 2 3 loose MALE,
4 loose FEMALE
OD080202 TYPE-2 Fits many 50cc, 90cc, 110cc, 125ccATVs & dirtbikes 12V 4 + pickup 32 3.5" 3 / 42mm 5 + 1 2 loose MALE,
4 loose FEMALE
OD080203 TYPE-2 Fits 50-125cc ATVs & dirtbikes À 12V 6 + pickup 29 3.5" 2 / 42mm 4 + 1 4 in 4-pin MALE,1 loose MALE
OD080204 TYPE-3 Fits many 125-150cc GY6 ATVs& go-karts 12V 6 + pickup 29 3.25" 2 / 42mm 3 + 2/
21"3 in 4-pin MALE,2 loose FEMALE
OD080205 TYPE-3 Fits 50cc GY6 mopeds & scooters 12V 8 + pickup 29 3.5" 2 / 42mm 3 + 2 3 in 3-pin MALE,2 loose FEMALE
OD080206 TYPE-3 Fits many 125-150cc GY6 ATVs& go-karts 12V 8 + pickup 29 3.5" 2 / 42mm 3 + 2 3 in 4-pin MALE,
2 loose FEMALE
OD080207 TYPE-4 Fits 150-250cc Zongshenair/water-cooled engines 12V 8 + pickup 32 3.5" 3 /
42mm/30mm 5 5 loose FEMALE
OD080212 TYPE-3 Fits 250cc CF/CN style GY6 vehicles 12V 18 42 4.0" 5+2 / 53mm 3 + 1/21"
3-in 4-pin MALE,1 loose FEMALE
OD080213 TYPE-2 Fits 50-125cc ATVs & dirtbikes 12V 4 32 3.5" 3+2 / 42mm 4/18" 4 loose FEMALESpade style
À COMPATIBLE WITH 70CC OVERHEAD HORIZONTAL ELECTRIC START ENGINES
A Magneto/Stator is an electrical generator that uses permanent magnets toproduce periodic pulses of alternating current to provide power to the vehicle’selectrical system. In some engine styles, the stator is located in an area wherea derailed chain can damage the stator and/or engine cover requiring replacement. Stators can also fail due to a number of reasons including shorts,water damage, etc. If the vehicle is not generating power, testing the stator isrecommended to determine if it needs replacement.
MORE STATORs&
INFORMATION
OD080201
OD080203
OD080204
OD080205
OD080206
OD080207
OD080200
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6 Wire meTal igniTion SWiTch
Ignition switch usually found in 50-300cc ATVs, dirtbikes,scooters and dunebuggys using Type-2 horizontal,Type-3 GY6 and Type-4 vertical 4-stroke engines• Wires: 6 wires; 255mm(10”) length
(Male connector has 9 slots but only uses the outer 3on each side - leaving the center row empty)
• Mounting: 24mm(1”) hole
OD070506
4 Wire plaSTic igniTion SWiTch
WiTh female connecTor
Ignition switch usually found in 50-300cc ATVs, dirtbikes,scooters and dunebuggys using Type-2 horizontal,Type-3 GY6 and Type-4 vertical 4-stroke engines• Sealed ignition switch• Wires: 4 wires; 150mm(6”) length• Connector: Female
OD070505
4 Wire plaSTic igniTion SWiTch
WiTh male connecTor
Commonly used ignition switch usually found in 50-300ccATVs, dirtbikes, scooters and dunebuggys using Type-2horizontal, Type-3 GY6 and Type-4 vertical 4-stroke engines• Sealed ignition switch• Wires: 4 wires; 150mm(6”) length• Connector: Male
OD070507
5 Wire 3 poSiTion igniTion SWiTch
WiTh female connecTor
Fits 50-300cc ATVs, dirtbikes, scooters and dunebuggys using Type-2 horizontal, Type-3 GY6 and Type-4 vertical4-stroke engines• Sealed ignition switch• Wires: 5 wires in 6 pin female connector• Switch height: 61mm(2.4”)• Mounting: 24mm(1”) hole
OD070508
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3 Wire - 3 poSiTion
meTal igniTion SWiTch
Commonly used ignition switch usually found in 70-250ccATVs, dirtbikes and go-karts using Type-2 horizontal,Type-3 GY6 and Type-4 vertical 4-stroke enginesSometimes used in CN/CF/CG units as well• Wires: 3 terminals• Switch height: 64mm(2.5”)• Mounting: 24mm(1”) hole
OD070510
2 Wire kill SWiTch - 7/8” handlebarS
• Functions: Run / Off• Fits: 7/8" handlebars• Connector:Female; 2 wires;
635mm(25”) length
OD080600
Single Wire kill SWiTch
• Functions: Push to Kill• Fits: 7/8" handlebars• Wires: 1
OD080650
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elecTrical parTS
136 ORDERS.SOuThERNMS.cOM / FAX 858-560-4626 SOUTHERNRefer to BRAND web-site for M.A.P. policy
4 pin 12v regulaTor/recTifier
Fits ATVs, dirtbikes & go-karts withType-2 50-125cc horizontal 4-stroke engines• Connector: Female; 4 pins• Cooling fin count: 7 (top)• Measures: 67mm x 36mm x 20mm (LxWxH)
OD080401
5 Wire 12v regulaTor/recTifier
Fits ATVs, motorcycles, go-karts and scooterswith Type-3 150-250cc GY6 4-stroke engines• Connector: Female: 5 wires in 6 spaces• Cooling fin count: 9• Measures: 67mm x 59mm x 23mm(LxWxH)• Mounting: 2 bolts @ 55mm spacing
OD080404
4 pin 12v regulaTor/recTifier
Fits mopeds, scooters & go-karts withType-3 150-250cc GY6 4-stroke engines• Connector: Female; 4 pins• Cooling fin count: 8 (top) & 5 (sides)• Measures: 70mm x 51mm x 25mm (LxWxH)
OD080402
4 pin 12v regulaTor/recTifier
Fits scooters with Type-3 50-150cc GY6 4-stroke engines• Connector: Female; 4 pins• Cooling fin count: 9• Measures: 67m x 59mm x 23mm (LxWxH)• Mounting: 2 bolts @ 55mm spacing
OD080408
4 Wire 12v regulaTor/recTifier
Fits ATVs, dirtbikes & go-karts withType-3 150-250cc GY6 4-stroke engines• Connector: Male; 4 wires in 6 spaces; 140mm(5.5”) length• Cooling fin count: 9• Measures: 67mm x 59mm x 23mm (LxWxH)• Mounting: 2 bolts @ 55mm spacing
OD080403
5 Wire 12v regulaTor/recTifier
Fits ATVs, motorcycles, scooters & go-karts withType-3 150-250cc GY6 4-stroke engines• Connector: Male; 5 wires in 6 spaces• Cooling fin count: 9• Measures: 67mm x 59mm x 23mm (LxWxH)• Mounting: 2 bolts @ 55mm spacing
OD080405
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4.75” 7 blade cooling fan
• Housing material: Plastic• Thickness of housing: 32mm(1.25”)• Mounting: 6 bolts (4-inner, 2 outer; not all required)• Wires: 2-wire; 380mm(15”) length• Connector: Female• Voltage: 12 volt
OD1901016” 5 blade cooling fan
• Housing material: Metal• Thickness of housing: 25mm(1”)• Mounting: 4 bolts• Wires: 2-wire; 255mm(10”) length• Connector: Female• Voltage: 12 volt
OD190102
6 Wire 2 plug 12v regulaTor/recTifier
Fits mopeds, scooters & go-karts withType-3 50cc-250cc GY6 4-stroke enginesAlso CF 172mm (250cc) water-cooled engines• Connector #1: Female - 3 wires black, green & red• Connector #2: Male - 3 yellow wires• Cooling fin count: 8
OD080406
univerSal 2-pole 12v STarTer SolenoidWiTh male connecTor
Will work with most Chinese ATVs, motorcycles, and go-kartswith Type-2 50-150cc horizontal engines and selected engines up to 250cc• Connector: Male; 2 wires; 178mm(7”) length
OD080501
univerSal 2-pole 12v STarTer SolenoidWiTh female connecTor
Will work with most Chinese ATVs, motorcycles, and go-kartswith Type-2 50-150cc horizontal engines and select engines up to 250cc• Connector: Female; 2 wires; 178mm length
OD080500
5.5” 7 blade cooling fan
• Housing material: Metal• Thickness of housing: 38mm(1.5”)• Mounting: 2 bolts• Wiring: 2-wire; 280mm(11”) length• Connector: Female• Voltage: 12 volt
OD190100
univerSal 2-pole STarTer SolenoidWiTh fuSe holder & 4-pin connecTor
• Usually used in units with 250cc -700cc engines• 15A fuse installed
OD080502
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STarTer moTorS
138 ORDERS.SOuThERNMS.cOM / FAX 858-560-4626 SOUTHERNRefer to BRAND web-site for M.A.P. policy
9T STarTer - Type-4 125-250cc
‘cg’ STyle verTical air-cooled engine
Fits ATV’s, dirtbikes & go-karts with Type-4 125-250cc‘CG- Overhead Valve’ vertical single cylinder engines• Voltage: 12 volt• Teeth: 9 - 24mm spline length• Terminal connection: single post• Size: 165mm(6.5”) total length end-to-end
102mm(4.0”) main case length67mm(2.6”) diameter
• Mounting: 2 bolts @ 51mm(2”) spacing
OD070102
30mm O.D.18mm depth
10T STarTer - Type-3 50cc gy6 engine
Fits mopeds and scooters with Type-3 50cc GY6 engines• Voltage: 12 volt• Teeth: 10 - 12mm spline length• Terminal connection: single post tab• Size: 115mm(4.35”) total length end-to-end
75mm(3”) main case length47mm(1.85”) diameter
• Mounting: 2 bolts @ 72mm(2.8”) spacing
OD070104
9T STarTer - Type-3 125/150cc gy6
air-cooled engine
Fits ATVs, motorcycles, go-karts & scooters with Type-3 125-150cc GY6 4-stroke engines• Voltage: 12 volt• Teeth: 9 - 19mm spline length• Terminal connection: single post tab• Size: 128mm(5”) total length end-to-end
89mm(3.5”) main case length60mm(2.3”) diameter
• Mounting: 2 bolts @ 76mm(3”) spacing
OD070105
38mm
78.5mm
70mm
12T STarTer - ‘over The engine’
STyle for Type-2 50-125cc engineS
Fits ATV’s, motorcycles and go-karts withType-2 50-125cc horizontal 4-stroke enginesusing an ‘Over the engine upper’ mounted starter • Voltage: 12 volt• Teeth: 12• Length: 145mm(5.75”) total length end-to-end• Mounting: 2 bolts @ 70mm(2.75”) spacing
1 bolt @ 78.5mm(3”) spacing• 16” starter lead wire included
OD070100
30mm O.D.16mm depth
24mm O.D.10.5mm depth
12T STarTer - ‘under The engine’
STyle for Type-2 50-125cc engineS
Fits ATV’s, motorcycles & go-karts withType-2 50-125cc horizontal 4-stroke enginesusing an ‘Under the engine lower’ mounted starter• Voltage: 12 volt• Teeth: 12• Length: 145mm(5.75”) total length end-to-end• Mounting: 2 bolts @ 68mm(2.8”) spacing• 16” Starter lead wire included
OD070101
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vacuum Fuel Shut-oFF valve For tyPe-3
Gy6 50-150cc 4-Stroke vehicleS
Fits Type-3 50-150cc GY6 4-stroke engineswith automatic vacuum operated petcocks• Fittings: Fuel-in / Fuel-out / Engine vacuum• Fuel line size: 3/16" inner diameter• Mounting: Single 7.5mm hole tab• Measures: 40mm diameter
od040402
vacuum Fuel PumP For tyPe-3 Gy6
150-250cc 4-Stroke vehicleS
Fits Type-3 150-250cc GY6 4-stroke models• Fittings: Fuel-in / Fuel-out / Engine vacuum• Fuel line size: 3/16" inner diameter• Mounting: 7.5mm hole on 2 tabs @ 89mm spacing• Measures: 3” diameter x 1.5” depth (approx)
od040400
vacuum Fuel Shut-oFF valve For
tyPe-3 Gy6 50-150cc 4-Stroke vehicleS
Fits Type-3 50-150cc GY6 4-stroke modelswith automatic vacuum operated petcocks• Fittings: Fuel-in / Fuel-out / Engine vacuum / Vent• Fuel line size: 3/16" inner diameter• Mounting: Single 7.5mm hole tab• Measures: 40mm diameter
od040401
vacuum Fuel Shut-oFF valve For
tyPe-3 Gy6 125-150cc 4-Stroke vehicleS
Fits Type-3 125-150cc GY6 4-stroke engineswith automatic vacuum operated petcocks• Fittings: Fuel-out / Engine vacuum• Fuel line size: 3/16" inner diameter• Mounting: 14.5mm inner diameter
threaded nut
od040403
Fuel Petcock/Shut-oFF valve
High-quality metal fuel shut-off valve includes a built-infuel filter system ensuring debris does not flow from thetank to the carburetor• Functions: Off / On / Reserve• Fuel line size: 3/16" inner diameter• Mounting: 2 6mm bolts @ 35mm spacing• Includes Valve and gaskets
od040301
Fuel PumPS
Fuel Shut-oFF valveS
Fuel Petcock/Shut-oFF valve
High-quality metal fuel shut-off valve includes a built-infuel filter ensuring debris does not flow from the tankto the carburetor & a clear plastic sediment bowl• Functions: Off / On / Reserve• Fuel line size: 3/16" inner diameter• Mounting: 13mm inner diameter threads• Measures: 130mm length of valve end to end
75mm(3”) length of filter tube
od040300
inline Fuel Petcock/Shut-oFF valve
High-quality metal shut-off valve commonly found onATVs, dirtbikes, generators, scooters & quadsFuel filter highly recommended• Functions: Off / On• Fuel line size: 3/16" inner diameter• Mounting: Single 7.5mm hole tab
od040302
15mm maniFolD 43-47cc X-Style enGineS
Fits Type-1 43/47/49cc X-style and ‘GS Moon’ enginesCommonly found on Pocketbikes, scooters and quads• Engine side diameter: N/A• Carburetor side diameter: 15mm• Vacuum ports: Vacuum hole at top• Mounting: 2 bolts to engine / 2 bolts to carburetor• Measures: 54mm(2.1”) x 40mm(1.6”) x 30mm(1.2”)
(LxWxH)• Includes: Manifold and gasket
od050216
15mm maniFolD 47/49cc mt-a1 enGineS
Fits Type-1 47/49cc MT-A1 air-cooled 2-stroke enginesCommonly found on ATVs and dirtbikes• Engine side diameter: N/A• Carburetor side diameter: 15mm• Vacuum ports: None• Mounting: 4 bolts to engine / 2 bolts to carburetor• Includes: Manifold and gasket• Uses carburetor OD030001
od050215
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intake maniFolDS
140 ORDERS.SOUTHERNmS.COm / FAX 858-560-4626 SOUTHERNRefer to BRAND web-site for M.A.P. policy
18mm maniFolD tyPe-3 50cc enGineS
With SinGle vacuum tube
Fits Type-3 50cc GY6 4-stroke engines• Engine side diameter: 18mm• Carburetor side diameter: 27mm• Vacuum ports: 1 (3/16” diameter)• Mounting: 2 bolts @ 46mm(1.8”) spacing• Measures: 68mm(2.7”) length• Includes: Manifold, o-ring and clamp
od050217
18mm maniFolD tyPe-3 50cc enGineS
With Double vacuum tubeS
Fits Type-3 50cc GY6 4-stroke engines• Engine side diameter: 18mm• Carburetor side diameter: 27mm• Vacuum ports: 2 - 3/16” diameter (1on top/1 on bottom)• Mounting: 2 bolts @ 46mm(1.8”) spacing• Measures: 68mm(2.7”) length• Includes: Manifold, o-ring and clamp
od050217d
NOTE: When suffering from a lack ofperformance, check for a crackedisolator ring or torn carb gasketIf damaged, the isolator and/or gasketshould be replaced
SiZeiSolatorrinG Part#
16MM od050601
17MM od050602
19MM od050604
23MM od050608
26MM od050611
27MM od050612
30MM od050614
SiZe GaSket Part#
16MM od05050416
19MM od05050419
26MM od05050426
30MM od05050430
32MM od05050432
iSolator rinGS/maniFolD SPacerS
anD carburetor GaSketS
• Isolator rings are found between carburetor andintake manifold on many units
• Cracked isolator ring or torn carburetor gasket can causeair leaks, leading to piston seizure or engine damage
• 19mm carburetors require 19mm isolatorelectric chokeS For tyPe-3 Gy6
4-Stroke vehicleS
moDel SiZe PluG/Wire tyPeneeDle lenGth/Diameter Part#
50cc2 WIRE PLUG/
20" LoNG9mm/20.5mm od030200
125/250cc2 WIRE PLUG/
30" LoNG8.5mm/20mm od030201
250cc3 WIRE PLUG/
9" LoNG9.5mm/20mm od030202
od030201
od030202
od030200
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UPDATED APPLICATIONSwww.outsidedistributing.com
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22mm maniFolD tyPe-3 125-150cc Gy6
enGineS With Double vacuum tube
Fits Type-3 125-150cc GY6 4-stroke engines• Engine side diameter: 22mm• Carburetor side diameter: 30mm• Vacuum ports: 2 - 3/16 diameter (1on top/1 on bottom)• Mounting: 2 bolts @ 45mm(1.75”) spacing• Measures: 68mm(2.7”) length• Includes: Manifold, o-ring and clamp
od050218d
22mm maniFolD tyPe-3 125-150cc Gy6
enGineS With SinGle vacuum tube
Fits Type-3 125-150cc GY6 4-stroke engines• Engine side diameter: 22mm• Carburetor side diameter: 30mm• Vacuum ports: 1 (3/16” diameter)• Mounting: 2 bolts @ 45mm(1.75”) spacing• Measures: 68mm(2.7”) length• Includes: Manifold o-ring and clamp
od050218
27mm maniFolD tyPe-3 250cc Gy6
cF enGineS With SinGle vacuum tube
Fits Type-3 250cc GY6 CF 4-stroke engines• Engine side diameter: 27mm• Carburetor side diameter: 34mm• Vacuum ports: 1 - 3/16” diameter hose• Mounting: 2 bolts @ 57mm(2.25”) spacing• Includes: Manifold and clamp
od050219
30mm maniFolD tyPe-4 vertical enGineS
Fits Type-4 vertical 4-stroke engines• Engine side diameter: 30mm• Carburetor side diameter: 30mm• Vacuum ports: None• Mounting: 2 bolts @ 64mm(2.5”) spacing
Stud spacing: 50mm(2”)center to center
od050213
velocity Stack With hanD choke
For 47/49cc mt-a1 2 Stroke enGine
Fits Type- 47/49cc MT-A1 air cooled 2-stroke engineswith 13mm intake venturi opening• Gasket required (OD020502)
Not included
od050300
30mm PZ carburetor For tyPe-4
200-250cc vertical 4-Stroke enGineS
Fits vehicles with Type-4 200-250cc vertical 4-stroke engines• Engine side diameter: 30mm• Intake side diameter: 42mm• Rectangular float bowl• Mounting: 2 bolts @ 48mm spacing
haNd oPERatEd chokE od030021hc
cabLE oPERatEd chokE od030021cc
od030021ccod030021hc
26mm carburetor For 125-150cc
tyPe-2 & tyPe-4 4-Stroke enGineS
Fits Type-2 125-150cc horizontal 4-stroke enginesand Type-4 125-150cc vertical 4-stroke engines• Engine side diameter: 26mm (may vary slightly)• Intake side diameter: 35mm• Rectangular float bowl• Mounting: 2 bolts @ 49mm spacing
haNd oPERatEd chokE od030016
cabLE chokE od030016cc
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carburetorS
142 ORDERS.SOUTHERNmS.COm / FAX 858-560-4626 SOUTHERNRefer to BRAND web-site for M.A.P. policy
Note: Carburetors use2 sizes of fuel line:1) 3/32” ID, 3/16” OD2) 1/8” ID, 1/4” OD
19mm rePlacement carburetor For
tyPe-3 50cc Gy6 4-Stroke enGineS
Stock OEM replacement 19mm carburetor for Type-3 50cc GY6 4-stroke vehicles• Engine side diameter: 19mm• Intake side diameter: 39mm• Choke: Electric choke with 2 wire female connector• Mounting: Spigot style - 28mm O.D.
od030024
carburetorS For tyPe-1
X-Style 2-Stroke enGineS
Fits Type-1 X-style 2-stroke enginesusing a carburetor with single primer bulb• Measures: 2.75" (H) approx (excluding primer bulb)• Choke: None - primer bulb• Mounting: 2 bolts @ 31mm spacing• Includes: Carburetor and gasket• Works with T1 throttle cable
FitS tyPe-1 33/36cc X-Style enGineS
10.5MM od03000210
FitS tyPe-1 43/49cc X-Style enGineS
13MM od03000213
15MM od03000215
16mm carburetor For tyPe-2 50-125cc
horiZontal 4-Stroke enGineS
Fits 50-125cc ATVs and 50-110cc dirtbikes and pitbikeswith Type-2 horizontal engines• Engine side diameter: Tapered venturi-15mm I.D.,18mm O.D.• Intake side diameter: 35mm• Rectangular float bowl• Choke: Hand operated choke• Mounting: 2 bolts @ 48mm spacing
od030004
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Note: If carburetor hasa round float bowl onthe bottom and meas-ures 19mm at the en-gine side then part#OD030008 is required.
19mm carburetor For tyPe-2 50-125cc
horiZontal 4-Stroke enGineS
Fits Type-2 50-125cc horizontal 4-stroke enginescommon in ATVs, dirtbikes & small dunebuggys• OEM replacement carburetor• Engine side diameter: 19mm• Intake side diameter: 35mm• Round float bowl• Choke: Hand operated choke• Mounting: 2 bolts @ 48mm spacing
od030008
Refer to BRAND web-site for M.A.P. policy
Note: If carburetor has arectangular float bowl onthe bottom and measures16mm at the engine sidethen part# OD030004 isrequired.
13mm oem rePlacement carburetor
tyPe-1 47/49cc mt-a1 2-Stroke enGineS
Fits Pocketbikes, Pocketquads and scooterswith Type-1 47/49cc MT-A1 air-cooled 2-stroke engines• Engine side diameter: 13mm• Intake side diameter: 37mm• Choke: Hand operated• Mounting: 2 bolts @ 40mm spacing• Includes: Carburetor and gasket• Integrated fuel shut-off
od030001
24mm rePlacement carburetor For
tyPe-3 125-150cc Gy6 4-Stroke enGineS
Stock OEM replacement 24mm carburetorfor Type-3 125-150cc GY6 4-stroke vehicles• Engine side diameter: 24mm• Intake side diameter: 42mm• Choke: Electric choke with 2 wire female connector• Mounting: Spigot style - 32mm O.D.
od030026
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air FilterS
144 ORDERS.SOUTHERNmS.COm / FAX 858-560-4626 SOUTHERNRefer to BRAND web-site for M.A.P. policy
od060402
Part#(F) FlanGe inSiDe
Diameter(b) baSe
Diameter(h)
heiGht(h1) total
heiGht(t) toP
Diameter aPPlication tyPe
od060402 35mm 61mm 32mm 51mm 51mm 4-StRokE WIRE MESh, ShoRt coNE
od060403 35mm 74mm 34mm 51mm 74mm 4-StRokE WIRE MESh, RoUNd
od060405 35mm 74mm 63mm 84mm 51mm 4-StRokE WIRE MESh, LoNG coNE
od060406 35mm 61mm 49mm 89mm 51mm 4-StRokE WIRE MESh, 90° bENd
od060407 38mm 74mm 61mm 76mm 51mm 2 & 4-StRokES WIRE MESh, LoNG coNE
od060417 38mm 89mm 80mm 89mm 89mm 4-StRokE bLack FoaM FILtER
od060417R 38mm 89mm 80mm 89mm 89mm 4-StRokE REd FoaM FILtER
od060404 À 42/44mm 74mm 34mm 51mm 51mm 2-StRokE WIRE MESh, ShoRt coNE
od060409 42mm 74mm 61mm 76mm 74mm 4-StRokE WIRE MESh, RoUNd
od060432 42mm 73mm 32mm 51mm 51mm 2 & 4-StRokES WIRE MESh, ShoRt coNE
od060433 42mm 61mm 32mm 51mm 51mm 2-StRokE WIRE MESh, ShoRt coNE
od060410 44mm 74mm 63mm 76mm 51mm 2 & 4-StRokES WIRE MESh, LoNG coNE
od060440 44mm 61mm 36mm 51mm 51mm 2 & 4-StRokES WIRE MESh, ShoRt coNE
od060430 Á 45mm 74mm 32mm 51mm 74mm 2-StRokE WIRE MESh, RoUNd
od060431 Â 45mm 74mm 32mm 51mm 74mm 2 & 4-StRokES WIRE MESh, RoUNd
od060411 48mm 74mm 63mm 80mm 51mm 2 & 4-StRokES WIRE MESh, LoNG coNE
od060412 52mm 74mm 61mm 80mm 51mm 4-StRokE WIRE MESh, LoNG coNE
od060420 58mm 74mm 32mm 48mm 51mm 2-StRokE WIRE MESh, ShoRt coNE
À Includes carb adapter
Á high Performance kit includes air filter, velocity stack and choke
 air Filter only for od060430 kit
mORE AIR FILTERS& APPLICATIONS
od060406
od060407
od060412
od060430
od060420od060417
od060403
od060417R
od060405
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OIL DIPSTICK
OEM plastic replacement engine oil dip stick• Fits Type-2 50-125cc
horizontal 4-stroke engines• Dipstick uses a standard thread size• Length: 3” approx
OD020100
MORE OILDIPSTICKS
OIL fILTER SCREEN
Quality replacement engine oil filter screen• Fits Type-3 50-150cc GY6 4-stroke engines• Measures: 28.5mm length
18mm screen diameter26mm top ouside diameter
• Engine Codes: QMI152/ QMI157/ QMJ152/ QMJ157
OD020110
MOREGASKET KITS
STATOR CAP
OEM replacement stator cap forType-2 50-150cc horizontal 4-stroke engines• Prevent water and dust damage to your stator• Fits on side of stator casing• Outside diameter: 37mm (1.5”)• Thread diameter: 29mm• Includes: Cap and o-ring
OD020301
ENGINE GASKET KITS
OIL DIPSTICK fOR GY6 ENGINES
OEM plastic replacement engine oil dip stick• Fits Type-3 50-150cc GY6 4-stroke engines• Dipstick uses a standard thread size• Length: 4.25” approx
OD020101
ENGINE TYPE PART NUMBER NOTES
Type-2 50cc Horiziontal 4-Stroke Top-end Gasket Kit OD050511K 40mm bore w/ 8 o-ringsType-2 70/90cc Horiziontal 4-Stroke Top-end Gasket Kit OD050512K 48mm bore w/ 7 o-ringsType-2 110cc Horiziontal 4-Stroke Top-end Gasket Kit OD050514K 54mm bore w/ 7 o-ringsType-2 125cc Horiziontal 4-Stroke Top-end Gasket Kit OD050515K 54mm bore w/ 8 o-ringsType-2 50cc Horiziontal 4-Stroke Complete Engine Gasket Kit OD050517 40mm bore w/ 8 o-ringsType-2 70/90cc Horiziontal 4-Stroke Complete Engine Gasket Kit OD050520 48mm bore w/ 7 o-ringsType-2 110cc Horiziontal 4-Stroke Complete Engine Gasket Kit OD050521 54mm bore w/ 7 o-ringsType-2 125cc Horiziontal 4-Stroke Complete Engine Gasket Kit OD050522 Honda styleType-3 50cc GY6 4-Stroke Complete Engine Gasket Kit OD050523 Fits 139QMB Short Case Version EnginesType-3 50cc GY6 4-Stroke Complete Engine Gasket Kit OD050524 Fits 139QMB Long Case Version EnginesType-3 125cc GY6 4-Stroke Complete Engine Gasket Kit OD050525 Fits 152QMI Short Case Version EnginesType-3 150cc GY6 4-Stroke Complete Engine Gasket Kit OD050527 Fits 157QMJ Short Case Version EnginesType-3 150cc GY6 4-Stroke Complete Engine Gasket Kit OD050528 Fits 157QMJ Long Case Version EnginesGeneral Purpose Engine 4-Stroke Cylinder Gasket OD050552 Fits 13hp, TechPak engineType-1 47-49cc MT-A1 2-Stroke Exhaust Gasket OD050801 Measures 2.25" x 1.25"Type-3 125-150cc GY6 4-Stroke Exhaust Gasket OD050802 Fits 152QMI, 152QMJ, 157QMI, 157QMJ EnginesType-2 50-125cc Horiziontal 4-Stroke Exhaust Gasket OD050803 Fits All engines
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RECOIL STARTERS
146 ORDERS.SOUTHERNMS.COM / FAX 858-560-4626 SOUTHERNRefer to BRAND web-site for M.A.P. policy
TYPE-1 - 22-26cc x-STYLE RECOIL STARTER
Fits Type-1 22-26cc ‘X-style’ 2-stroke enginesfound in over 90% of Chinese off road units and scooters• Cogs/teeth: Center has 2 arms and is white in color• Mounting: 4 bolts• Measures: 3.50"x2.75"x1.2"
(LxWxH approx)• Includes: Recoil starter only
OD070310
TYPE-1 47/49cc MT-A1 RECOIL STARTER
Fits Type-1 47/49cc MT-A1 air-cooled 2-stroke enginesfound in most 2-stroke Pocketbikes and Pocketquads• Most commonly used recoil/pull-starter• Cogs/teeth: 4-tooth helix• Mounting: 3 bolts• Measures: 7.25" (end-to-end approx length)• Includes: Recoil starter only
OD070300 (BLACK PLASTIC CASING)
OD070300a (SILVER ALLOY CASING)
RECOIL STARTER fOR GENERAL PURPOSE
4-STROKE ENGINES (METAL CASING)
Fits many general purpose 4-stroke enginescommon in various go-karts• Cogs/teeth: Metal claw with 2 tab engagement• Mounting: 6 bolts• Measures: 7" diameter• Includes: Recoil starter only• Available in Black or Red
Black starter OD070312
reD starter OD070312r
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TYPE-1 - 33/36/43/49cc RECOIL STARTER
Fits Type-1 33/36/43/49cc ‘X-style’ 2-stroke engines• Cogs/teeth: Center has 2 arms and is white in color• Mounting: 4 bolts @ 67mm spacing
Diagonal spacing = 95mm• Measures: 3.25"x3.25"x1.25" approx• Includes: Recoil starter only
OD070306
TYPE-1 33/36/43/49cc RECOIL STARTER
(GS MOON)
Fits Type 1 33/36/43/49cc ‘X-style’ 2-stroke engines foundon vehicles produced by GS-Moon Company, from 2000 up• Fits “GS Moon” style units and many others• Cogs/teeth: 2-tooth cog• Mounting: 4 bolts• Measures: 3.25"x3.25"x1.4" approx (LxWxH)• Includes: Recoil starter only
OD070304
NOTE: Inspect pictures to confirm starter claw/cog teeth are same pattern as old part
TYPE-1 - 33/36/43/49cc x-STYLE
STARTER CLAw ASSEMBLY
Fits various Type-1 33/36/43/49cc ‘X-style’ 2-stroke engines• Mounting: center • Measures: 2.5"x1.75"x0.5" (WxHxD approx)• Includes: Claw assembly only
OD070314
NOTE: Will NOT fit Type-1 47/49cc MT-A1 air-cooled motors
TYPE-1 - 33/36/43/49cc RECOIL STARTER
Fits Type-1 33/36/43/49cc ‘X-style’ 2-stroke enginesfound in various Chinese small engine scooters/vehicles• Cogs/teeth: 2-tooth cog/helix• Mounting: 4 bolts• Measures: 3.25"x3.25"x1.4" approx (LxWxH)• Includes: Recoil starter only
OD070305
NOTE: Inspect pictures to confirm starter claw/cog teeth are same pattern as old part
hIGh PERfORMANCE 3-PAD CLUTCh
wITh KEYwAY
Fits Type-1 47/49cc MT-A4 water-cooled 2-stroke engines• Mounting hole: 10mm diameter• Tapered: No - straight• Keyway: Yes• Arm/pad count: 3• Spring count: 3 heavy duty springs• Measures: 3” outside diameter
OD110103HP
hIGh PERfORMANCE 2-PAD ADjUSTABLE
CLUTCh wITh KEYwAY
Fits Type-1 47/49cc MT-A4 water-cooled 2-stroke enginesHas adjustable RPM clutch engagement levels• Mounting hole: 10mm diameter• Tapered: No - straight• Keyway: Yes• Arm/pad count: 2 (adjustable)• Spring count: 2 heavy duty springs• Measures: 3” outside diameter
OD110104HP
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CLUTCh ASSEMBLIES
148 ORDERS.SOUTHERNMS.COM / FAX 858-560-4626 SOUTHERNRefer to BRAND web-site for M.A.P. policy
hIGh PERfORMANCE 2-PAD CLUTCh ASSY
Fits various Type-1 33/36/43/49cc ‘X-style’ 2-stroke units• Mounting hole: 2 10mm holes• Arm/pad count: 2 high performance pads• Spring count: 1 heavy duty spring• Measures: 3” outside diameter
OD110106HP
STANDARD 2-PAD CLUTCh ASSEMBLY
Fits various Type-1 33/36/43/49cc ‘X-style’ 2-stroke units• Mounting hole: 2 10mm holes• Arm/pad count: 2• Spring count: 1• Measures: 3” outside diameter
OD110106
NOTE: Will NOT fit the Type-1 MT-A147/49cc air-cooled 2-stroke engines.
TYPE-1 - x STYLE
TYPE-1 - MT-A4
NOTE: Will NOT fit the Type-1 MT-A147/49cc air-cooled 2-stroke engines.
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hIGh PERfORMANCE 2-PAD ADjUSTABLE
CLUTCh wIThOUT KEYwAY
Fits Pocketbikes and Pocketquads with Type-1 47/49ccMT-A1 air-cooled 2-stroke enginesHas adjustable RPM clutch engagement levels• Mounting hole: 12mm diameter• Tapered: Yes• Keyway: No• Arm/pad count: 2 (adjustable)• Spring count: 2 heavy duty springs• Measures: 3” outside diameter
OD110105HP
3-PAD CLUTCh wIThOUT KEYwAY
Fits Pocketbikes and Pocketquads with Type-1 47/49ccMT-A1 air-cooled 2-stroke engines• Mounting hole: 12mm diameter• Tapered: Yes• Keyway: No• Arm/pad count: 3• Spring count: 3• Measures: 3” outside diameter
OD110101
CLUTCh BELL hOUSING ONLY
Fits Type-1 47/49cc MT-A1 air-cooled 2-stroke engineswith 3" (78mm) diameter clutches• 6 tooth drive sprocket for #25 chain• Mounting: 4 bolts• Includes: Bell housing only - NO cover cap
OD100320
TYPE-1 - MT-A1
NOTE: Clutch can be usedinstead of OD110101 for a stronger, higher performance clutch
3-PAD CLUTCh wITh KEYwAY
Fits Type-1 47/49cc MT-A1 air-cooled 2-stroke enginesfound in Pocketbikes and Pocketquads• Mounting hole: 12mm diameter• Tapered: Yes• Keyway: Yes• Arm/pad count: 3• Spring count: 3• Measures: 3” outside diameter
OD110100
CLUTCh BELL
hOUSING AND CAP
Fits Type-1 47/49cc MT-A1 air-cooled 2-stroke engineswith 3" (78mm) diameter clutches• 6 tooth drive sprocket for #25 chain• Mounting: 4 bolts
Bell HOusing & Bearing cOver caP OD100318
Bearing cOver caP Only OD100319
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150 ORDERS.SOUTHERNMS.COM / FAX 858-560-4626 SOUTHERNRefer to BRAND web-site for M.A.P. policy
6 SPLINE 18 TOOTh SEMI-AUTOMATIC
CLUTCh wITh REVERSE
Fits many vehicles with Type-2 50-125cchorizontal 4-stroke engines• Clutch type: Semi-automatic, with reverse• Spline count: 6• Tooth count: 18• Clutch plates/ springs: 2/4• Measures: 4.5” diameter x 1.5” height approx• Bolthole spacing: 56mm x 56mm
OD110108
TYPE-2 ENGINES
3-PAD 6 SPLINE 17 TOOTh
AUTOMATIC CLUTChFits many ATVs, motorcycles, go-karts and dunebuggyswith Type-2 50-110cc horizontal 4-stroke engines• Clutch type: Automatic• Spline count: 6/24 teeth• Tooth count: 17 on cover• Clutch arms/ springs: 3/3• Measures: 4.00” diameter
1.25” height approx4.25” diameter of clutch cover
OD110134
Note: Part Numbers OD110107, OD110108 andOD110109 look very similar. When looking at oldclutch - take notice of the top of the clutch on thespring side as they have subtle differences in design.Also note the tooth count as some are different.
6 SPLINE 18 TOOTh MANUAL CLUTCh
wITh REVERSE
4 Speed with reverse clutch fits Type-2 50-125cchorizontal 4-stroke engines• Clutch type: Manual with reverse• Spline count: 6• Tooth count: 18• Clutch plates/ springs: 2/4• Measures: 4.5” diameter x 1.5” height approx• Bolthole spacing: 56mm x 56mm
OD110109
17 TEETh
18 TEETh
18 TEETh
6 SPLINE 17 TOOTh SEMI-AUTOMATIC
CLUTCh wITh REVERSE
Fits ATVs with Type-2 50-125cc horizontal 4-stroke engines• Clutch type: Semi-automatic, with reverse• Spline count: 6• Tooth count: 17• Clutch plates/ springs: 2/4• Measures: 4.5” diameter x 1.5” height approx• Bolthole spacing: 56mm x 56mm
OD110107
5 PLATE 4 SPRING MANUAL CLUTCh
Fits many ATVs, go-karts and dunebuggyswith Type-4 125-200cc vertical air-cooled 4-stroke engines• Clutch type: 5-speed manual• Spline count: 6• Tooth count: 73 outside gear• Friction plates/ springs: 5/4• Measures: 5.00” diameter
2.25” height approx• Basket information: 8 basket walls
OD110132
6 PLATE 6 SPRING MANUAL CLUTCh
Fits many ATVs, motorcycles, go-karts and dunebuggyswith Type-4 200cc vertical air-cooled 4-stroke engines• Clutch type: Manual• Spline count: 6• Tooth count: 73 outside gear• Friction plates/ springs: 6/6• Measures: 5.10” gear diameter
4.75” basket diameter2.5” height approx
• Basket information: 8 basket walls
OD110133
151M.SOUTHERNMS.COM / TEL 858-560-5005
APPAREL
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LUGGAGE
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CHINESEPARTS
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BRAKES
WHEELS
SOUTHERN
UPDATED APPLICATIONSwww.outsidedistributing.com
Refer to BRAND web-site for M.A.P. policy
Note: clutch platesnot sold separately
TYPE-3 ENGINES
TYPE-4 ENGINES
6 ROLLER AUTOMATIC GY6 CLUTCh
Known to fit many ATVs, motorcycles, go-karts, dunebuggysand scooters with Type-3 50-150cc GY6 air-cooled engines• Clutch type: Automatic• Sleeve/Bushing: 15.0mm inner diameter
24.0mm outer diameter• Roller count: 6• Roller weight: 14 grams• Measures: 4.50” diameter approx
OD110135
3-PAD CLUTCh fOR 50CC GY6 ENGINES
Fits Type-3 50cc GY6 air-cooled 4-stroke engines• Arm count: 3• Spring count: 3• Measures: 4” diameter x 1” height approx
OD110110
Note: clutch platesnot sold separately
DRIVE
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H20
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cables
152 ORDERS.SOuThERnmS.COm / FAX 858-560-4626 SOUTHERNRefer to BRAND web-site for M.A.P. policy
B-1 STYLE CABLE
B-2 STYLE CABLE
C-2 STYLE CABLE
C-1 STYLE CABLE
T-2 STYLE CABLET-1 STYLE CABLE
T-3 STYLE CABLE T-4 STYLE CABLE
153m.SOuThERnmS.COm / TEL 858-560-5005
APPAREL
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H20
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SOUTHERN
uPDATED APPLICATIOnSwww.outsidedistributing.com
bRaKe cables clUTcH cables THROTTle cables
PaRT# cable TYPe IN-lINe aDJUsTeROUTeR sleeVe
leNGTH (INcHes)FRee cable leNGTH
(INcHes)TOTal leNGTH
(INcHes)PRODUcT
INFO VIDeOs
ODB1375 B-1 YES 37.5 3.5 41.0
ODB1440 B-1 YES 44.0 4.0 48.0
ODB2200 B-2 NO 20.0 6.0 26.0
ODB2275 B-2 NO 27.5 6.5 34.0
ODB2335 B-2 NO 33.5 5.5 39.0
ODB2395 B-2 NO 39.5 6.5 46.0
ODC1330 C-1 NO 33.0 2.5 35.5
ODC1360 C-1 NO 36.0 2.5-3 40.0
ODC1370 C-1 NO 38.0 3.0 41.0
ODC1520 C-1 NO 52.0 5.0 57.0
ODC2280 C-2 YES 28.0 3.0 31.0
ODC2330 C-2 YES 33.0 2.5 35.5
ODC2360 C-2 YES 36.0 3.0 39.0
ODT1235 T-1 NO 23.5 4.0 27.5
ODT1275 T-1 YES 27.5 4.5 32.0
ODT1695 T-1 YES 69.5 4.5 74.0
ODT2210 T-2 YES 21.0 4.0 25.0
ODT2220 T-2 YES 22.0 4.0 26.0
ODT2235 T-2 YES 23.5 4.0 27.5
ODT2255 T-2 YES 25.5 4.0 29.5
ODT2270 T-2 YES 27.0 4.0 31.0
ODT2280 T-2 YES 28.0 4.0 32.0
ODT2300 T-2 YES 30.0 4.0 34.0
ODT2310 T-2 YES 31.0 3.0 34.0
ODT2320 T-2 YES 32.0 4.0 36.0
ODT23325 T-2 YES 33.3 4.0 37.3
ODT23425 T-2 YES 34.3 4.0 38.3
ODT2355 T-2 YES 33.3 4.0 37.3
ODT2370 T-2 YES 37.0 4.0 41.0
ODT2400 T-2 YES 40.0 4.0 44.0
ODT2430 T-2 YES 43.0 4.0 47.0
ODT2635 T-2 YES 63.5 4.0 67.5
ODT2655 T-2 YES 63.5 4.0 67.5
ODT2665 T-2 YES 66.5 4.0 70.5
ODT3285 T-3 YES 28.5 3.0 31.5
ODT3270 T-3 YES 27.0 3.0 30.0
ODT3310 T-3 YES 31.0 3.0 34.0
ODT3440 T-3 YES 44.0 3.0 47.0
ODT43375 T-4 NO 33.8 4.0 37.8
ODT4355 T-4 NO 35.5 5.0 40.5
ODT43775 T-4 NO 37.8 6.0 42.8
ODT4395 T-4 NO 39.5 5.0 44.5
ODT4305 T-4 NO 30.5 5.0 35.5
ODT4315 T-4 NO 31.5 6.0 37.5
ODT4330 T-4 NO 33.0 6.0 39.0
ODT4350 T-4 NO 35.0 6.0 41.0
ODT4370 T-4 NO 37.0 6.0 42.0
Refer to BRAND web-site for M.A.P. policy
all eNGINe TYPes
cHaIN TeNsIONeR aDJUsTeR bOlTs
• 3.0" length approx. with 0.5" eyehole and 6mm thread• Sold 2 per pack
OD162000
FRONT sPINDle bRacKeTs
Fits many ATVs with 50-125cc 4-stroke engines• Eyehole sleeve diameter: 10mm• Spindle mounting: 11mm hole diameter• Measures: 1.9" x 1.9" (LxW)
OD160713DRIVE
APPAREL
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LUGGAGE
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H20
CHINESEPARTS
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cHINese PaRTs
154 ORDERS.SOuThERnmS.COm / FAX 858-560-4626 SOUTHERNRefer to BRAND web-site for M.A.P. policy
7/8” HaNDlebaR clamP PacK
• Fits most Pocketbikes and Pocketquads• Includes: 2 bottom mounts & 2 top mounts• Measures: 1 7/8" L x 7/8” W
OD120400
HaNDle baR RIseR seT
• Fits standard 7/8” handlebars• Compatible with many 4-stroke model ATVs• Measures: 2.0”x3/4"x 3/4" approx (LxWxH)
1.5" total height when put together• Bolthole spacing: 35mm
OD120404
UNIVeRsal HYDRaUlIc leVeR
Approximately 6.5” longLEfT SiDE OD120500L
RighT SiDE OD120500R
DUal cable bRaKe leVeR
Fits ATVs with 50-125cc 4-stroke engines using a dual cablesystem with drum brakesRighT SiDE OD120501R
HYDRaUlIc masTeR cYlINDeR wITH leVeR
• Master cylinder assembly with lever• Hydraulic fluid level sight window• Right master cylinder includes front brake switch
LEfT SiDE OD130100L
RighT SiDE OD130101R
OD130101R
OD130100L
FUel TaNK caP
Plastic replacement gas cap commonly found on 2-strokePocketbikes, Pocketquads, dirtbikes and scooters• Measures: 2.0" outer diameter
1.25" inner diameter @ threads
OD040501
FUel TaNK caP
Plastic cap fits 50-125cc ATVs and motorcyclesFuel tank vent hose sold separately• Measures: 2.5" outer diameter
1.75" inner diameter @ threads
OD040500
FUel TaNK caP
Plastic gas cap commonly found on many ATVs & dirtbikesFuel tank vent hose sold separately• Measures: 3.5" outer diameter
1 7/8" inner diameter @ threads• Standard thread size
OD040502
155m.SOuThERnmS.COm / TEL 858-560-5005
APPAREL
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SOUTHERN
uPDATED APPLICATIOnSwww.outsidedistributing.com
Universal for most ATVs, dirtbikes& go-kartswith Type-1/Type-2/Type-3/Type-4 4-stroke engines• Both pads: 42mm x 46mm x 8mm (LxHxD)• Bolthole spacing: 30mm
OD130403
Fits ATVs with Type-2 horizontal4-stroke engines• Both pads: 58mm x 33mm x
6mm (LxHxD)• Bolthole spacing: 25mm
OD130409
Fits selected 150-250cc ATVs with Type-2/Type-3/Type-4 4-stroke engines• Large pad: 97mm x 42mm x
8mm (LxHxD)• Small pad: 77mm x 42mm x
8mm (LxHxD)• Bolthole spacing: 42mm
OD130402
Fits vehicles with Type-1 2-stroke enginesVery common in ATVs, dirtbikes, Pocket-bikes and scooters• Both pads: 27mm x 18mm x 6mm
(LxHxD)
OD130408Fits rear brake pads for many ATVswith Type-2 50-125cc horizontal 4-stroke engines• Large pad: 85mm x 40mm x 8.5mm (LxHxD)• Small pad: 47mm x 34mm x 10mm (LxHxD)• Bolthole spacing: 70mm
OD130400
Fits ATVs with Type-2 50-125cchorizontal 4-stroke engines• Large pad: 85mm x 36mm x
8.5mm (LxHxD)• Small pad: 48mm x 33mm x
10mm (LxHxD)• Bolthole spacing: 70mm
OD130400B
Fits vehicles with Type-2horizontal 4-stroke engines• Both pads: 77mm x
42mm x 7mm(LxHxD)
• Bolthole spacing: 42mm
OD130404
40mm HeIGHT
Fits rear brakes on 50-125cc ATVswith Type-2/Type-3/Type-4 4-stroke engines• Large pad: 88mm x 49mm x 8mm (LxHxD)• Small pad: 56mm x 37mm x 10mm (LxHxD)• Bolthole spacing: 70mm
OD130416
Fits vehicles with Type-2 horizontal 4-stroke engines• Large pad: 85mm x 41mm x 8mm (LxHxD)• Small pad: 48mm x 38mm x 9mm (LxHxD)• Bolthole spacing: 70mm
OD130411
Fits ATVs with Type-2 horizontal 4-stroke engines• Large pad: 74mm x 36mm x
7mm (LxHxD)• Small pad: 38mm x 29mm x
9mm (LxHxD)• Bolthole spacing: 60mm
OD130412
Fits ATVs with Type-2 horizontal4-stroke engines• Both pads: 61mm x 27mm x 7mm (LxHxD)
OD130410
(36mm) HeIGHT
Fits selected 50-250cc vehicles with Type-2/Type-3/Type-44-stroke engines• Both pads: 49mm x 35mm
x 7mm (LxHxD)
OD130401
Refer to BRAND web-site for M.A.P. policy
DRIVE
APPAREL
ELECTRIC
FUEL/AIR
LUGGAGE
SECURITY
TOOLS
H20
CHINESEPARTS
ACCESS
CLUTCH
CHEMICAL
CONTROL
PISTONS
BODY
ENGINE
BRAKES
WHEELS
DRIVe belTs/cHaINs
156 ORDERS.SOuThERnmS.COm / FAX 858-560-4626 SOUTHERNRefer to BRAND web-site for M.A.P. policy
#35 cHaIN
Common on Pocketbikes and Pocket-quads with a transmis-sion gear box• High quality #35 drive chain• Includes masterlink• Link measures: 3/8" x 3/16" (LxW)
160 LiNkS OD100101160
420 DRIVe cHaIN sPROcKeTs
428 DRIVe cHaIN sPROcKeTs
415 cHaIN
• High quality #415 replacement drive chain• Tensile strength: 4070 lbs• Includes masterlink
120 LiNkS OD100102
CLiP STYLE MASTER LiNk OD100119
TOOTHsIZe
sHaFTsIZe
ReTaININGclIP
bOlTHOlesPacING PaRT#
12T 17mm N/A 26mm OD10031212
12T 17mm N/A OD100329
13T 17mm OD100316 32mm OD10031213
14T 17mm OD100316 32mm OD10031214
15T 17mm OD100316 32mm OD10031215
16T 17mm OD100316 32mm OD10031216
32mm retaining clip OD100316
TOOTHsIZe
sHaFTsIZe
ReTaININGclIP
bOlT HOlesPacING PaRT#
12T 17mm NONE OD10031412
12T 20mm NONE OD100328
14T 17mm OD100316 32mm OD10031414
15T 17mm OD100317 36mm OD10031415
16T 17mm OD100316 32mm OD10031416
32mm retaining clip OD100316
36mm retaining clip OD100317
DRIVe sPROcKeTs
T8F cHaIN UPGRaDe FROm #25 cHaIN
Common on Type-1 47/49cc 2-stroke unitsusing a transmission box from the clutch drive• Increases size of mini #25 Chain to #T8F size chain• Link measures: 11mm x 9.9mm (approx.) at pin (LxW)• Includes masterlink
T8f-118 LiNkS OD1001018f118
T8f-120 LiNkS OD1001018f120
T8f-136 LiNkS OD1001018f136
sURe-FIT 2-sTROKe masTeR lINK PacK
• Pack includes 3 different styles/sizes of master linksused for most makes/models of Type-1 2-stroke units
• Fits most chains for Pocketbikes, ATVs, scootersand mini style vehicles
OD100211P
sURe-FIT 4-sTROKe masTeR lINK PacK
• Pack includes 3 different size master linksused in Type-2 50-150cc horizontal 4-stroke units
• Includes: 420, 428 and 428HG sizes
OD100212P
#25 cHaIN
Smallest replacement chain available for Pocketbikes,Pocketscooters and Pocketquads• Fits Pocketbikes without transmission upgrade• Link measures: 11mm x 9mm (approx.) at pin (LxW)• Includes masterlink
122 LiNkS OD100100122
146 LiNkS OD100100146
166 LiNkS OD100100166
Pocket style units with transmissions require a slightly larger T8F chain
TYPe-3 GY-6 eNGINe DRIVe belTs
Refer to old belt removed from unit;size will be referenced on side of belt
835x20mmx30° OD110205
sIZeleNGTH x wIDTH x GROOVe aNGle PaRT#
669mm x 18.0mm x 30° OD110200
729mm x 17.5mm x 30° OD110208
729mm x 17.7mm x 30° OD110202
743mm x 20.0mm x 30° OD110201
788mm x 18.0mm x 30° OD110203
828mm x 22.5mm x 30° OD110204
835mm x 20.0mm x 30° OD110205
842mm x 20.0mm x 30° OD110206
918mm x 22.5mm x 30° OD110207
157m.SOuThERnmS.COm / TEL 858-560-5005
APPAREL
ELECTRIC
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LUGGAGE
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TOOLS
H20
CHINESEPARTS
ACCESS
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SOUTHERN
uPDATED APPLICATIOnSwww.outsidedistributing.com
VeHIcleFRONT/ReaR
FITmeNTOVeRall
leNGTH (INcHes)eYe to eYe
leNGTH (INcHes)eYe
DIameTeR NOTes PaRT #
ATVs fRT/ REAR 10.50 (10 ½) 9.50 (9 ½) 10mm 5 WAY ADJUSTABLE OD150100
ATVs fRT 10.875 (10 ⅞) 9.875 (9 ⅞) 10mm 5 WAY ADJUSTABLE OD150101
ATVs/MOTORCYCLES
REAR 12.00 10.875 (10 ⅞) 10mm ADJUSTABLE OD150202A
ATVs/MOTORCYCLES
REAR 11.50 (11 ½) 10.25 (10 ¼) 10mm ADJUSTABLE OD150202B
MOTORCYCLES REAR 12.00 10.625 (10 ⅝) 10mmADJUSTABLE / DECORATiVE ONLY
RESERVOiROD150203hP
ATVs/go-karts fRT/ REAR 13.25 (13 ¼) 12.25 (12 ¼) 10mm 42.35mm dia. / 5 WAY ADJUSTABLE OD150112
ATVs fRT/ REAR 13.50 (13 ½) 12.25 (12 ¼) 10mm 50mm dia. / 5 WAY ADJUSTABLE OD150114
sHOcK absORbeRs
OD150100
FOR mOREInFORmATIOn
OD150202A
and
OD150202B
OD150203hP
TIe RODs
DImeNsIONs
Part# l1 (INcHes) l2 (INcHes) l3 (INcHes) l4 (INcHes) l5 (INcHes) D1 DIameTeR D2 DIameTeR THReaD
OD320001 8.0+ 4.0 3.0 1.0 0.5 10mm 10mm Coarse
OD320002 9.5+ 5.5 3.0 1.0 0.5 10mm 10mm Coarse
OD320003 10.5+ 7.0 3.0 1.0 0.5 10mm 10mm Coarse
OD320004 11.5+ 8.0 3.0 1.0 0.5 10mm 10mm Coarse
OD320011 12.0 8.5 3.0 1.0 1.0/1.0 10mm 10mm fine
OD320005 12.0 8.0 3.0 1.0 0.5/1.0 10mm 10mm Coarse
OD320006 13.5 9.5 3.0 1.0 0.5/1.0 10mm 10mm Coarse
OD320008 15.0 11.0 3.0 1.0 0.5/1.0 10mm 10mm Coarse
OD320009 16.0 12.0 3.0 1.0 0.5/1.0 10mm 10mm Coarse
OD320010 18.0 14.0 3.0 1.0 0.5/1.0 10mm 10mm Coarse
L5
L4L3
D2D1L2
L1
• High strength tie rod provides reliability and longevity• Left and Right are the same part number• Includes: 1 tie rod, 2 ball joints, 2 castle nuts and 2 locking washers• Sold individually
FOR mOREInFORmATIOn
Refer to BRAND web-site for M.A.P. policy