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  • 8/11/2019 Sonatrachs Problem Well Analysis

    1/42

    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Introduction to Hydrocarbon Exploitation

    2005 Abalt Solutions Limited. All rights reserved

    Problem Well Analysis

    Pratap Thimaiah

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Problem Well Analysis

    Surveillance

    Getting Started

    What is a problem well?

    Inflow restrictions

    Outflow restrictions

    Reservoir Problems

    Artificial Lift

    Mechanical Failures

    Sand Control

    Re-completions

    Plug and Abandonment

    Workover Economics

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Surveillance

    Monitoring of the asset to optimally recover the oil and gasreserves in a timely fashion through safe and profitable

    operations

    Critical for the future profitability of the field

    Entire Business UnitAnalysis

    Identification of well problemsor

    field problems

    Problem Definition

    Production and operating cost problems

    Problem Analysis

    - Continue to produce well's) with no change,

    - Collect additional data,- Workover and/or stimulation,- Equipment change,- Operations procedures changes),- Re-completion,- Pressure maintenance,

    - Enhanced recovery operation, or- Shut-in and abandonment

    Solutions

    Generation

    Reservoir A

    Reservoir B

    Reservoir C

    Reservoir D

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Getting Started

    Essential data must be in hand like:

    Well test plots

    Daily production plots

    Wellbore diagram

    Base open-hole log

    Production plot, oil, gas, water, and GOR. Exponential decline.Log-log plot of two well tests shows wellbore storagereduction with downhole shut-in

    Plot of the bottom-hole flow rate and pressure

    recorded during a drawdown test

    Schlumberger

    Schlum berger

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Getting Started

    Wellbore diagram

    Must include both the measuredand true vertical depths oftubulars, perforations, packers,and all subsurface equipment.

    Outer diameter and internaldiameters of each item.

    Tight spots

    Junk in hole

    Potential problem areas Reference elevation

    Type connection in the wellheadfor production logging described

    Schlumberger

    Typical deepwater well completion

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Getting Started

    Base Openhole Log

    Open perforations must beshown for each well.

    Cased hole gamma ray

    and porosity log could beof help.

    Casing collar depths and

    any radioactive markerdepths should always be

    shown at the properdepths on the base log.

    GOC and WOC should beshown when available.

    GRC0 150

    SPCMV-160 40

    ACAL6 16

    ILDC0.2 200

    SNC0.2 200

    MLLCF0.2 200

    RHOC1 .9 5 2 .9 5

    CNLLC0.45 -0.15

    DTus/f150 50

    001) BONANZA 1

    10700

    10800

    10900

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Problem Well Defined

    What is a problem well?

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Problem Well Defined

    What is a problem well?

    Low oil or gas production

    High GOR

    High water cut

    Mechanical problems

    Should be differentiated from a reservoirproblem

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Inflow Restrictions

    Wellbore plugging

    Perforation restrictions

    Formation Damage

    Scale deposit in Tubing

    Potentially damaging fines

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Inflow Restrictions

    Such damage may be indicated by:

    Production well tests

    Pressure build-up and drawdown tests

    Comparison with offset wells

    Analysis of production history Effect of wellbore damage on productivity

    Difference between pressure drawdown in undamaged and

    damaged reservoirs. 50% of p occurs in last 15 ft.

    pressure

    Damage zone

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Inflow Restrictions

    Procedure in surveillance for problem wells:

    If the monthly production test rate has decreased morethan 10 percent from normal decline retest the wellimmediately.

    Review adjacent wells for abnormal decline. If a number ofwells in an area have significant declines, the problem maybe reservoir related.

    Check the well for mechanical problems; especially if onartificial lift.

    Check for wellbore fill-up.

    Check for changes in backpressure or operating procedures.

    Consider the need for production logs or pressure surveysto confirm damage.

    If damage is confirmed, take corrective action. Use caution on stimulation if near gas-oil or water-oil contacts

    Recommend bold action for low rate wells

    Use some restrain on high rate wells, however they may offerthe highest potential again.

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Wellbore Plugging

    Flow restrictions in the wellbore is often formation fill or scale.

    For flowing or gas lifted wells, provided the tubing is open-ended, where there is fill across the formation, a coiled tubingunit are commonly used for cleanout.

    For pumping wells it may be necessary to pull the tubing before

    clean-out.

    Inorganic scale in the wellbore and perforation is a commonproblem that can easily reduce production.

    Sodium chloride salt

    Calcium carbonate

    Gypsum

    Barium and strontium chloride

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Perforation Restrictions

    Cause by perforation plugging or inadequate perforations

    Considerable effort should be made on completion toensure that the perforations are open and undamaged

    Avoid loss of dirty water of dirty water into the formationwhich may plug both the perforations and the formationpores.

    Solutions range from re-perforation, wash the

    perforations, surge the formation, or to even fracture theformation.

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Formation Damage

    Impairment of well productivity or injectivity

    due to

    Plugging within the perforations

    Formation pores adjacent to the wellbore

    Fractures communicating with the wellbore

    The procedure to follow:

    Determine the degree of well damage (skin)

    Causes of damage

    Approach to alleviate the damage

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Formation Damage

    Paraffin or Asphaltene Plugging

    Emulsion Blocks

    Water blocking

    Fine Particles

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Outflow Restrictions

    Increase the backpressure

    Limit drawdown

    Reduce production

    Some cases:

    Tubing smaller than optimum will cause extra

    friction losses

    Larger than optimum will increase slippage and

    may cause the well to load up and die.

    On a pumping well, to small a tubing may restrict

    the lift equipment or cause friction, which willincrease lift energy requirements.

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Outflow Restrictions

    Inflow and outflow performance curves canhelp determine if a tubing size change is

    justified.

    Well system analysis. Node selected at perforation outlet

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Outflow Restrictions

    The production well test should report the wellhead pressure. If

    it is relatively high, and outflow analysis should be undertaken.

    If the pressure has recently increased, then possible

    plugging in the outflow system should be checked.

    If the pressure is normally high, the investigate why it ishigh.

    Are there any gas sales pressure limitations?

    Are there compressors that require a fixed suction pressure?

    Can it be economically lowered?

    What is the pressure drop between the wellhead and the

    separator?

    Is there a surface choke on the well and what is its size?

    On pumping wells, is the annulus vented into the flowline?

    Are there any downhole restrictions?

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Reservoir Problems

    Low reservoir permeability

    Low reservoir pressure

    Water production problems

    Gas problems in gas wells

    High Viscosity Oil

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Low reservoir permeability

    May be an overall reservoir characteristic or limited to aspecific area.

    Should be considered along with other causes of lowproductivity.

    Usually well productivity declines rapidly as fluids nearthe wellbore are produced.

    Production tests may aid in differentiating between lowpermeability and formation damage.

    Matrix acidizing of low permeability undamagedreservoirs can only provide a small productivity increase.

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Low reservoir permeability

    Effect of matrix acidizing an undamaged well.

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Low reservoir pressure

    Should be documented by periodic subsurface measurements.

    Dominant reservoir drives in a particular reservoir should be

    considered and how these drive mechanisms are associatedwith the real or apparent well problem being investigated.

    Prior to considering workover of wells in a low or partiallypressure-depleted oil reservoir, an effective artificial lift shouldbe planned.

    Pressure maintenance or an enhanced recovery programme isusually the best long range approach to increase productionrate and oil or gas recovery from partially pressure-depleted

    reservoirs.

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Low Reservoir Pressure

    Typical pressure-production history for variousreservoir-drive mechanisms.

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Water production problems

    May result from:

    Natural water drive or Waterflood, aggravated byfingering or conning.

    Extraneous sources including casing leaks orcementing failures.

    Fracturing or acidizing into adjacent water zonesor to below the water-oil contact.

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Water production problems

    Water encroachment is normal in a water drive reservoir. Three

    water-oil contacts may usually be defined in oil wells:

    Lower water-oil contact

    Producing water-oil contact

    Completion water-oil contact

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Water production problems

    Fingering

    Water conning

    Water channelling

    Conning of WaterIrregular water encroachment in heterogeneousreservoir can result in early water breakthrough.

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Cements

    Resins and hard set chemicals

    Gel treatments

    Swelling chemicals & particulates

    Relative permeability modifiers

    Water Production- Chemical Control Techniques

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Quick reference guide-Treatment options for excess water

    Water Production- Chemical Control Techniques

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Cement solutions

    Casing & tubing leaks

    Channels behind casing

    If primary cement job fails

    Squeeze cementing

    Water Production- Chemical Control Techniques

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Resins and other hard set chemicals

    Low viscosity chemical mixtures that set up as

    solid or hard inert plastic.

    Resins are phenolic or epoxy base types.

    Used in casing patches Plug off cement channels and perforations

    Water Production- Chemical Control Techniques

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Gel treatments

    Low viscosity chemical mixtures that stiffen atvarying degrees of temperatures.

    Reduce or totally block a channel or high-permeability rock matrix zone through whichexcess water is flowing into wellbore.

    Carried out by mechanically isolating only thezone, fractures or perforations that are thesource

    Heavy metal cross linkers such as Chrome oraluminium based

    Water Production- Chemical Control Techniques

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Water Production- Chemical Control Techniques

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Placement Techniques

    Bullheading

    Mechanical packer placement

    Chemical packer placement

    Dual injection

    Iso-flow placement

    Transient placement

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Bullheading

    Injection of chemicals

    through existingTubulars.

    Used only when it is

    determined thataqueous injectionfluids will only enterthose waterproducing zones that

    are shut-in

    Placement Techniques

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Mechanical/Inflatable Packer

    Selective zones areisolated using packers.

    In complex situations, itmaybe necessary toisolate perforations thatare producing oil fromboth above and below thezone- Inflatable DualPacker System

    Chemical Packers In gravel packed or open

    hole completions wheremechanical packerscannot be used.

    Placement Techniques

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Dual Injection Placement Compatible fluids are injected down the

    tubing and also annulus.

    Packers, bridge plugs, chemical plugs andother mechanical isolation means can beused.

    Efficient placement

    To protects critical perforations inhydrocarbon zones-Non-sealing fluidcompatible with formation is used.

    Placement Techniques

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Isoflow Placement Alternative to dual injection

    system.

    Chemicals are directed intoselected intervals whileprotecting hydrocarbonproducing or bearing zonesby simultaneous injection ofnon-sealing formationcompatible fluid.

    Gamma ray logging tools are

    used to locate and track fluidinterface.

    Suited for both wells withnegative surface pressuresand static fluids when shutin.

    Placement Techniques

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Inner Liners

    Patches

    Packers

    Sliding sleeves

    Plugs

    Water Production- Mechanical Techniques

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Casing cladding

    Thermally set compositematerials used to formpatches to fix damageTubulars.

    Using inflatable systems tocarry composite materialsinto the well.

    Materials are usuallythermally setting resins andcarbon fibres built into asleeve wrapped around thedevice.

    Once device is opposite the

    area to be treated, device isinflated to push compositesleeve into place movingupwards.

    After inflation, the sleeve isheated to harden andconform to casing.

    Electric resistors provideheating.

    Water Production- Mechanical Techniques

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Packer straddle

    Its a combination

    of packers, slidingsleeves and othertools to isolateexcess waterproduction zones

    or areas ofdamaged pipe.

    Water Production- Mechanical Techniques

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Bridge Plugs

    Run and set toplug off waterentering thebottom of well or

    perforations.

    Essentially plugs-

    off remainder ofwell or tubing

    from the point ofsetting all theway to bottom of

    the well.

    Water Production- Mechanical Techniques

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Gas problems in Oil wells

    The primary sources of gas in oil wells are:

    Gas dissolved in the oil

    Primary or secondary gas caps which may expand, and

    Gas flow from zones or reservoirs above or below the oil zone

    Normal GOR behaviour corresponding to the drive mechanism for any

    particular reservoir must be considered in problem well analysis.

    Characteristic gas-oil performance for various reservoir-drive mechanisms

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Gas problems in oil wells

    Gas flow from zones above or below the oilzone may be due to:

    Casing leaks

    Poor cement job

    Natural or induced fractures communicating withgas zone

    Gas flow due to channel behind the casing

    Reservoir with a gas cap

    Problem due to gas conning

    Problem due to gas cap expansion

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    High Viscosity Oil

    High viscosity is sometimes defined as oil with less than16 API gravity. Viscosities grater than 200 cp often causeserious flowing and pumping problems.

    Thermal stimulation may be applicable, howevereconomics should be carefully reviewed.

    It the well tubing, casing, cement job, and packerinstallation has not been designed to withstand hightemperature steam, thermal stimulation may causesevere mechanical damage to the well.

    Alternative to Thermal Stimulation of the Reservoir canbe considered.

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Artificial Lift

    Most wells will probably require some sort of artificial lift before

    abandonment to increase drawdown and thus production.

    Selection

    Revenue due to oil and gas production

    Operating costs, and

    Initial capital costs

    Factors contributing to economics of

    artificial lift systems

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Sucker Rod PumpingWalking Beam

    Pitman Arm

    Saddle Bearing

    Horsehead

    Bridle

    Hanger

    Ladder

    Wrist

    PinCrank Arm

    Counterweight

    Prime

    MoverBrake

    Lever

    Base

    Samson

    Post

    Equalizer

    Bearing

    Brake

    Cable

    Polished Rod

    Stuffing Box Seal

    Flow Line

    Flow Tee

    Rod String

    Downhole Pump

    Production Tubing

    Production Casing

    Drawings Courtesy of Lufkin Industries, Inc. Lufkin, Texas

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Sucker Rod Pumping

    Analysis:

    Check the well test production rates. Is the rate limited by thepump displacement.

    If the well cannot be pumped off, or pumped down to a low intakepressure with the existing equipment on the well, determine if a

    larger unit is justified.

    If the well is pumped off, use time cycle to alter displacement tomatch formation inflow.

    If test rates suddenly decline on a well, check for mechanicalproblems.

    If decline in test rate is not a mechanical problem, then formation

    damage, fill in annulus or perforation plugging may be the problem. Gas interferences is a common problem on many pumping wells.

    Where feasible vent the gas up the annulus and pump the oil andwater up the tubing.

    Corrosion and scale are often major problems in pumping wells.

    Paraffin deposition is another common problem.

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Gas Lift

    Continuous Flow

    Intermittent liftGas Lift Systems

    Injected

    gas

    Injected

    gas

    Continuous gas lift Intermittent gas lift

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Gas Lift

    Liquid

    Gas entry

    TubingCasing

    Production

    Gas in

    Liquid

    TubingCasing

    Gas in

    Production

    Annular gas injection Tubing gas injection

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Gas Lift Surveillance and OperatingProblems

    Good well tests are essential to gas lift operation.

    Periodic flowing pressure bottom-hole pressure surveys arerecommended.

    Temperature surveys are often beneficial for both designpurposes and troubleshooting.

    Sonic devices can be used to shoot fluid levels in the annulus ofgas lifted wells.

    To produce at maximum rates, the injection gas depths shouldbe at maximum depths.

    If there is a decrease in production test rate, the data shouldbe carefully reviewed.

    In intermittent gas lift there are additional producing problemsto consider.

    Check the flowing wellhead test pressures. High back pressureis normally very detrimental to gas lift operations.

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Electrical Submersible Pumping

    Perfs.

    Seal

    Pump intake

    Pump

    Tubing

    Check valve (optional)

    Drain valve (optional)

    Casing

    MotorPothead

    Motor flat splice

    Motor flat cable

    Primary cable

    Production

    WellheadJunction

    box

    Motor

    controller

    Transformers

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    ESP Motor Problems

    Major causes of motoroverheating

    Overloading

    Well pumped off

    Gas locked

    Stuck pump

    Lack of cooling tubing or casing leak, scale,

    motor laying against thecasing

    Bearing

    Motor thrust bearing

    components & complete

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Problems with ESP's

    Cable failure (generally due to fluids penetrating the covering)

    Protector leakage (fluids may contact motor)

    Too much free gas

    Burnt motor can be caused by:

    Contact with fluids due to protector leakage

    Poor fluid circulation around motor for cooling

    Corrosion of motor housing

    Pump failure can be caused by

    Solids

    Pumping at rates/pressures outside of designed range

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Identifying problems with ESPs

    May notice gradual increase in power usage and gradualdecrease in flow rate as indicators of pump problems

    Power spikes and frequent automatic shut-downs mayindicate electrical leakages or other problems

    Check for solids in fluid

    Tubing, cable, and pump must be pulled to find exactcause of a problem. Spool required to handle cable

    Pump, seal, motor, and cable must be sent tomanufacturer for testing in order to locate the exactproblem

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Electrical Submersible Pumping

    Requires a rather precise design

    Good operating practices

    Careful equipment selection and repair

    Reliable field electrical system

    Stable operating conditions, and onlymoderately high temperatures for successful

    operation over well life

    Selection of the electrical cable should provide

    five years or longer trouble-free operating life. ESP are adversely affected by free-gas, sand,

    scale, and corrosion.

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    ESP Surveillance and Analysis

    Well production test are the basic surveillance

    method

    A pump size should be chosen that will not

    pump the well off. Minimum pump intake

    pressures of 250 psig may be feasible, but 500psig is a more realistic design.

    Electrical problems are common and mustreceive prompt attention. Good lighting

    protectors are essential in many areas.

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Hydraulic Pump and Jet System

    Power fluid

    Pump tubing

    Casing

    NozzleProduction inlet

    chamber

    Throat

    Diffuser

    Combinedfluid return

    Well production

    Jet pump

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Hydraulic Pump and Jet System

    Engine

    Pump

    Power fluidinjection

    Power fluid return

    Production

    (A)Closed power

    fluid system

    Engine

    Pump

    Production and returnPower fluid

    injection

    (B)Open power

    fluid system

    Production andreturn

    Pump

    Engine

    Power fluid injection

    (C)

    Open powerfluid system

    (free pump)

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Hydraulic Pump and Jet Systems

    The user has several options in the design andinstallation of hydraulic reciprocating pumps:

    Individual well units, or a central system

    Standard fixed pumps, or free pumps

    Open, or closed power oil systems, and

    Vented, or non-vented gas systems

    Clean power fluid, normally oil, is essential togood pump runs.

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Hydraulic Pumping Surveillance

    Well production tests are the primary means ofsurveillance. The test data includes the oil, water and,gas rates plus the injection power fluid rate and pressureand the wellhead pressure.

    A significant decline in production rate my result from

    formation damage (skin) or be from inadequate pumpdisplacement, pump wear, pump gas interferenceproblems, or leaks.

    Leaks are more likely in hydraulic systems sincepressures are higher and there is more exposure due tothe use of power oil lines and power fluid tubing.

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    Development Phase

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    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Mechanical Failure in Wells

    Different types of mechanical failures can causeloss of production and/or increase costs in well

    operation. More common problems are:

    Primary cement channelling

    Casing, tubing, and packer leaks,

    Artificial lift equipment, and

    Well equipment, like wellheads, subsurfacevalves, sliding sleeves, etc.

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Sand Control

    Wells that sand-up or produce more than 0.1

    percent sand are often good candidates forsand control.

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    Development Phase

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    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Unconsolidated Consolidated

    Zero strength Very very weak Very weak Consolidated

    Dry sand Damp sand Weakly-cemented Stronger cement

    Sand Control

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    In weak but consolidated formations:

    Stage 1

    Failure

    Stage 1

    FailureStage 2

    Transportation

    Stage 2

    Transportation

    Failure of reservoir

    rock due to shear stresses (failure of

    bonds between grains)

    Transportation offailed material due to

    flow

    Sand Control

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Overburden

    Friction

    Differential Stresses

    Cementing Material

    Degree of Consolidation

    Fluid Viscosity

    Production Velocity

    Water Production

    Factors Affecting Sand Production

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Failure may occur

    due to:

    Non uniformlateral loading asrock is produced.

    High axialcompressive loaddue to slumping ofthe overlyingcasing-bearing

    formation.

    Sand Problems-Casing / Liner Collapse

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    Development Phase

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    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Sand production can cause erosion in both surface and downhole

    equipment such as :

    Downhole

    Blast Joints

    Chokes

    Gas lift Equipment

    Elbows / Tees

    Standing Valves

    Pumps

    Valves

    Metering Devices Circulating sleeves

    Flanges

    Nipples

    Wellhead

    Tubular

    Sand Problems- Erosion

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Bridges may form in casing

    or tubing and obstruct wellflow.

    They must be removed by

    bailing or washing with

    concentric strings. If bridging is severe sand

    control will be required.

    Sand Problems- Erosion

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    Development Phase

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    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Sand Control Methods

    Restrictive Production Rate

    In Situ Consolidation

    Resin Coated Gravel

    Gravel Pack

    Screens - Natural Sand Packing (OH)

    Expandable Sand Screens

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Restrictive Production Rate Some weak formations have enough

    strength to produce sand-free at lowrates.

    Selective perforations placed in thestrongest formation (based on logs)

    Rock properties may change during theproduction (i.e., water production).

    In Situ Consolidation Resin material is pumped into the

    formation.

    Furan Resin glues formation grain-grain into a consolidated structure

    Compressive strength >1,000 psi with60-75% retained permeability.

    Sand Control Methods

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    Development Phase

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    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Resin Coated Gravel Proppant ( Gravel ) is pre-

    coated with resinmaterial.

    Particles are mixed withviscous gel and pumpedinto the formation.

    Particles are contactedgrain-to-grain.

    Temperature + H2O fusesthe particles together intoa consolidated permeable,drillable network.

    Resin

    Formation

    Unconsolidated

    Gravel

    Sand Control Methods

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Natural Sand Packing (Screens) Installation of a screen system (no particles) in cased or open hole.

    Main horizontal completion option.

    Screen system can be :

    slotted liner

    pre-pack screen

    wire wrapped Annular is eventually filled with formation sand.

    Sand Control Methods

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    Development Phase

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    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Slotted liners One of the older methods of sand control.

    They are tubing sections with a series of slots cut through the tubingwall in an axial orientation.

    The slot width is designed to initiate inter-particle bridging across the

    slot. It was originally considered that it should be twice the diameter ofthe 10 percentile sand grains .

    There are two types of slot available, keystone and straight

    Sand Control Methods

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Wire Wrapped There are three main types of wire-

    wrap screen; rod-based screens, pipe-

    based slip-on and pipe-based direct

    build screens.

    Normally made from triangular shaped

    wrap wire

    The gap between the edges of the

    wrap wire is sufficient to allow quite

    large sand grains to pass through.

    Sand Control Methods

    p

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    Development Phase

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    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Pre-packed screens Similar configuration to the wire

    wrap but use a different filteringmedia.

    A layer of resin-coated gravel is

    placed around the internalscreen assembly and is

    supported by a shroud or

    external screen.

    The thickness of the filtering

    medium layer, and hence theoutside diameter of the screen

    depends on the specific well

    requirements.

    Limitations in mechanical

    strength

    Sand Control Methods

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Premium screens

    typically an all-metal design, with a metal mesh filtration media anda protective outer metal shroud.

    The metal mesh can be either a metal weave or metal fibres orpowder particles embedded within a square metal mesh.

    The apertures (called pore throats) generally very from 60 micronto 300 micron.

    The concept is that the mesh will prevent the larger sand particlesfrom travelling through and allow the formation fines to pass.

    Premium screens are typically run in long horizontals, often behindgravel packs and have similar sand control properties to pre-packscreens.

    Sand Control Methods

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Gravel pack The annulus between the

    wellbore and a sand controlscreen (wire wrapped, orpremium) is filled with gravelthat is sized to prevent sandfrom the formation passingthrough the pack.

    Gravel packing in open-hole(EGP External Gravel Pack) isuseful for preventing annularflow and controlling sand inheterogeneous formations.

    Gravel packing in cased-holes

    (IGP Internal Gravel Pack) isuseful for protecting the sandscreens from erosion flow. Afterthe liner is run and perforated,the sand face completion isrun. The perforations may thenbe washed and the GP packerset.

    Sand Control Methods

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Frac pack Improve the productivity of

    a well by creating a short,wide fracture close to thewellbore.

    A proppant is placed insidethe fracture that will bothhold open the fracture andcontrol sand production.

    Frac packs are also termedhigh permeability fractures(HPF)

    In Frac packing the fracturestend to be shorter but muchwider.

    Typical frac pack crackwidths can be 1 inch orpotentially larger.

    The lengths vary dependingon the design and areusually in the region of 20 to50 feet.

    Fracture filled

    with gravel

    /proppant

    wellbore packed

    with screen in

    wellbore

    Wellbore free of

    equipment

    Fracture filled

    with resin coated

    gravel /proppant

    Sand Control Methods

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    Development Phase

    September October 2005abalt solutions limited - 2005

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    ESS (ExpandableSand Screens)

    Sand Control Methods

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

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    Development Phase

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    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Re-completion

    Can be avoided by careful planning and anticipation of

    problems on the initial well completion.

    The usual workover procedure for changing zones or reservoirsin perforated casing completion is merely to squeeze cementand re-perforate in the new zone in the reservoir.

    In open hole, it may be necessary to deepen or plug back, or tocement a liner and selectively perforate a specific zone in the

    reservoir.

    Changing the producing interval in both single and multiplecompletions are relatively simple operations if the operation

    can be carried out through-tubing.

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Plug and Abandonment

    Most zones or reservoirs must be eventually plugged andabandoned.

    Most governmental regulating bodies have specificguidelines that must be followed.

    Careful considerations should be given to all optionsbefore plugging a well.

    If a well is no longer economical to produce, has no useas a service well, or has no use as a service well, or hasserious mechanical conditions, then immediate stepsshould be taken to plug and abandon the zone.

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    Development Phase

    INTRODUCTION TO HYDROCARBON EXPLOITATION

    Problem

    WellAnalysis

    2005 Abalt Solutions Limited. All rights reserved

    Workover Economics

    The team concept is a significant factor inoptimizing creative skill and imagination in:

    Fact finding

    Analysis

    Experimentation

    Job execution, and

    Evaluation of results

    Considering workover on programme basis

    Profitability analysis