sonatrachs problem well analysis
TRANSCRIPT
-
8/11/2019 Sonatrachs Problem Well Analysis
1/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Introduction to Hydrocarbon Exploitation
2005 Abalt Solutions Limited. All rights reserved
Problem Well Analysis
Pratap Thimaiah
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Problem Well Analysis
Surveillance
Getting Started
What is a problem well?
Inflow restrictions
Outflow restrictions
Reservoir Problems
Artificial Lift
Mechanical Failures
Sand Control
Re-completions
Plug and Abandonment
Workover Economics
-
8/11/2019 Sonatrachs Problem Well Analysis
2/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Surveillance
Monitoring of the asset to optimally recover the oil and gasreserves in a timely fashion through safe and profitable
operations
Critical for the future profitability of the field
Entire Business UnitAnalysis
Identification of well problemsor
field problems
Problem Definition
Production and operating cost problems
Problem Analysis
- Continue to produce well's) with no change,
- Collect additional data,- Workover and/or stimulation,- Equipment change,- Operations procedures changes),- Re-completion,- Pressure maintenance,
- Enhanced recovery operation, or- Shut-in and abandonment
Solutions
Generation
Reservoir A
Reservoir B
Reservoir C
Reservoir D
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Getting Started
Essential data must be in hand like:
Well test plots
Daily production plots
Wellbore diagram
Base open-hole log
Production plot, oil, gas, water, and GOR. Exponential decline.Log-log plot of two well tests shows wellbore storagereduction with downhole shut-in
Plot of the bottom-hole flow rate and pressure
recorded during a drawdown test
Schlumberger
Schlum berger
-
8/11/2019 Sonatrachs Problem Well Analysis
3/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Getting Started
Wellbore diagram
Must include both the measuredand true vertical depths oftubulars, perforations, packers,and all subsurface equipment.
Outer diameter and internaldiameters of each item.
Tight spots
Junk in hole
Potential problem areas Reference elevation
Type connection in the wellheadfor production logging described
Schlumberger
Typical deepwater well completion
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Getting Started
Base Openhole Log
Open perforations must beshown for each well.
Cased hole gamma ray
and porosity log could beof help.
Casing collar depths and
any radioactive markerdepths should always be
shown at the properdepths on the base log.
GOC and WOC should beshown when available.
GRC0 150
SPCMV-160 40
ACAL6 16
ILDC0.2 200
SNC0.2 200
MLLCF0.2 200
RHOC1 .9 5 2 .9 5
CNLLC0.45 -0.15
DTus/f150 50
001) BONANZA 1
10700
10800
10900
-
8/11/2019 Sonatrachs Problem Well Analysis
4/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Problem Well Defined
What is a problem well?
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Problem Well Defined
What is a problem well?
Low oil or gas production
High GOR
High water cut
Mechanical problems
Should be differentiated from a reservoirproblem
-
8/11/2019 Sonatrachs Problem Well Analysis
5/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Inflow Restrictions
Wellbore plugging
Perforation restrictions
Formation Damage
Scale deposit in Tubing
Potentially damaging fines
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Inflow Restrictions
Such damage may be indicated by:
Production well tests
Pressure build-up and drawdown tests
Comparison with offset wells
Analysis of production history Effect of wellbore damage on productivity
Difference between pressure drawdown in undamaged and
damaged reservoirs. 50% of p occurs in last 15 ft.
pressure
Damage zone
-
8/11/2019 Sonatrachs Problem Well Analysis
6/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Inflow Restrictions
Procedure in surveillance for problem wells:
If the monthly production test rate has decreased morethan 10 percent from normal decline retest the wellimmediately.
Review adjacent wells for abnormal decline. If a number ofwells in an area have significant declines, the problem maybe reservoir related.
Check the well for mechanical problems; especially if onartificial lift.
Check for wellbore fill-up.
Check for changes in backpressure or operating procedures.
Consider the need for production logs or pressure surveysto confirm damage.
If damage is confirmed, take corrective action. Use caution on stimulation if near gas-oil or water-oil contacts
Recommend bold action for low rate wells
Use some restrain on high rate wells, however they may offerthe highest potential again.
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Wellbore Plugging
Flow restrictions in the wellbore is often formation fill or scale.
For flowing or gas lifted wells, provided the tubing is open-ended, where there is fill across the formation, a coiled tubingunit are commonly used for cleanout.
For pumping wells it may be necessary to pull the tubing before
clean-out.
Inorganic scale in the wellbore and perforation is a commonproblem that can easily reduce production.
Sodium chloride salt
Calcium carbonate
Gypsum
Barium and strontium chloride
-
8/11/2019 Sonatrachs Problem Well Analysis
7/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Perforation Restrictions
Cause by perforation plugging or inadequate perforations
Considerable effort should be made on completion toensure that the perforations are open and undamaged
Avoid loss of dirty water of dirty water into the formationwhich may plug both the perforations and the formationpores.
Solutions range from re-perforation, wash the
perforations, surge the formation, or to even fracture theformation.
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Formation Damage
Impairment of well productivity or injectivity
due to
Plugging within the perforations
Formation pores adjacent to the wellbore
Fractures communicating with the wellbore
The procedure to follow:
Determine the degree of well damage (skin)
Causes of damage
Approach to alleviate the damage
-
8/11/2019 Sonatrachs Problem Well Analysis
8/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Formation Damage
Paraffin or Asphaltene Plugging
Emulsion Blocks
Water blocking
Fine Particles
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Outflow Restrictions
Increase the backpressure
Limit drawdown
Reduce production
Some cases:
Tubing smaller than optimum will cause extra
friction losses
Larger than optimum will increase slippage and
may cause the well to load up and die.
On a pumping well, to small a tubing may restrict
the lift equipment or cause friction, which willincrease lift energy requirements.
-
8/11/2019 Sonatrachs Problem Well Analysis
9/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Outflow Restrictions
Inflow and outflow performance curves canhelp determine if a tubing size change is
justified.
Well system analysis. Node selected at perforation outlet
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Outflow Restrictions
The production well test should report the wellhead pressure. If
it is relatively high, and outflow analysis should be undertaken.
If the pressure has recently increased, then possible
plugging in the outflow system should be checked.
If the pressure is normally high, the investigate why it ishigh.
Are there any gas sales pressure limitations?
Are there compressors that require a fixed suction pressure?
Can it be economically lowered?
What is the pressure drop between the wellhead and the
separator?
Is there a surface choke on the well and what is its size?
On pumping wells, is the annulus vented into the flowline?
Are there any downhole restrictions?
-
8/11/2019 Sonatrachs Problem Well Analysis
10/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Reservoir Problems
Low reservoir permeability
Low reservoir pressure
Water production problems
Gas problems in gas wells
High Viscosity Oil
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Low reservoir permeability
May be an overall reservoir characteristic or limited to aspecific area.
Should be considered along with other causes of lowproductivity.
Usually well productivity declines rapidly as fluids nearthe wellbore are produced.
Production tests may aid in differentiating between lowpermeability and formation damage.
Matrix acidizing of low permeability undamagedreservoirs can only provide a small productivity increase.
-
8/11/2019 Sonatrachs Problem Well Analysis
11/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Low reservoir permeability
Effect of matrix acidizing an undamaged well.
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Low reservoir pressure
Should be documented by periodic subsurface measurements.
Dominant reservoir drives in a particular reservoir should be
considered and how these drive mechanisms are associatedwith the real or apparent well problem being investigated.
Prior to considering workover of wells in a low or partiallypressure-depleted oil reservoir, an effective artificial lift shouldbe planned.
Pressure maintenance or an enhanced recovery programme isusually the best long range approach to increase productionrate and oil or gas recovery from partially pressure-depleted
reservoirs.
-
8/11/2019 Sonatrachs Problem Well Analysis
12/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Low Reservoir Pressure
Typical pressure-production history for variousreservoir-drive mechanisms.
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Water production problems
May result from:
Natural water drive or Waterflood, aggravated byfingering or conning.
Extraneous sources including casing leaks orcementing failures.
Fracturing or acidizing into adjacent water zonesor to below the water-oil contact.
-
8/11/2019 Sonatrachs Problem Well Analysis
13/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Water production problems
Water encroachment is normal in a water drive reservoir. Three
water-oil contacts may usually be defined in oil wells:
Lower water-oil contact
Producing water-oil contact
Completion water-oil contact
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Water production problems
Fingering
Water conning
Water channelling
Conning of WaterIrregular water encroachment in heterogeneousreservoir can result in early water breakthrough.
-
8/11/2019 Sonatrachs Problem Well Analysis
14/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Cements
Resins and hard set chemicals
Gel treatments
Swelling chemicals & particulates
Relative permeability modifiers
Water Production- Chemical Control Techniques
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Quick reference guide-Treatment options for excess water
Water Production- Chemical Control Techniques
-
8/11/2019 Sonatrachs Problem Well Analysis
15/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Cement solutions
Casing & tubing leaks
Channels behind casing
If primary cement job fails
Squeeze cementing
Water Production- Chemical Control Techniques
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Resins and other hard set chemicals
Low viscosity chemical mixtures that set up as
solid or hard inert plastic.
Resins are phenolic or epoxy base types.
Used in casing patches Plug off cement channels and perforations
Water Production- Chemical Control Techniques
-
8/11/2019 Sonatrachs Problem Well Analysis
16/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Gel treatments
Low viscosity chemical mixtures that stiffen atvarying degrees of temperatures.
Reduce or totally block a channel or high-permeability rock matrix zone through whichexcess water is flowing into wellbore.
Carried out by mechanically isolating only thezone, fractures or perforations that are thesource
Heavy metal cross linkers such as Chrome oraluminium based
Water Production- Chemical Control Techniques
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Water Production- Chemical Control Techniques
-
8/11/2019 Sonatrachs Problem Well Analysis
17/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Placement Techniques
Bullheading
Mechanical packer placement
Chemical packer placement
Dual injection
Iso-flow placement
Transient placement
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Bullheading
Injection of chemicals
through existingTubulars.
Used only when it is
determined thataqueous injectionfluids will only enterthose waterproducing zones that
are shut-in
Placement Techniques
-
8/11/2019 Sonatrachs Problem Well Analysis
18/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Mechanical/Inflatable Packer
Selective zones areisolated using packers.
In complex situations, itmaybe necessary toisolate perforations thatare producing oil fromboth above and below thezone- Inflatable DualPacker System
Chemical Packers In gravel packed or open
hole completions wheremechanical packerscannot be used.
Placement Techniques
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Dual Injection Placement Compatible fluids are injected down the
tubing and also annulus.
Packers, bridge plugs, chemical plugs andother mechanical isolation means can beused.
Efficient placement
To protects critical perforations inhydrocarbon zones-Non-sealing fluidcompatible with formation is used.
Placement Techniques
-
8/11/2019 Sonatrachs Problem Well Analysis
19/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Isoflow Placement Alternative to dual injection
system.
Chemicals are directed intoselected intervals whileprotecting hydrocarbonproducing or bearing zonesby simultaneous injection ofnon-sealing formationcompatible fluid.
Gamma ray logging tools are
used to locate and track fluidinterface.
Suited for both wells withnegative surface pressuresand static fluids when shutin.
Placement Techniques
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Inner Liners
Patches
Packers
Sliding sleeves
Plugs
Water Production- Mechanical Techniques
-
8/11/2019 Sonatrachs Problem Well Analysis
20/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Casing cladding
Thermally set compositematerials used to formpatches to fix damageTubulars.
Using inflatable systems tocarry composite materialsinto the well.
Materials are usuallythermally setting resins andcarbon fibres built into asleeve wrapped around thedevice.
Once device is opposite the
area to be treated, device isinflated to push compositesleeve into place movingupwards.
After inflation, the sleeve isheated to harden andconform to casing.
Electric resistors provideheating.
Water Production- Mechanical Techniques
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Packer straddle
Its a combination
of packers, slidingsleeves and othertools to isolateexcess waterproduction zones
or areas ofdamaged pipe.
Water Production- Mechanical Techniques
-
8/11/2019 Sonatrachs Problem Well Analysis
21/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Bridge Plugs
Run and set toplug off waterentering thebottom of well or
perforations.
Essentially plugs-
off remainder ofwell or tubing
from the point ofsetting all theway to bottom of
the well.
Water Production- Mechanical Techniques
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Gas problems in Oil wells
The primary sources of gas in oil wells are:
Gas dissolved in the oil
Primary or secondary gas caps which may expand, and
Gas flow from zones or reservoirs above or below the oil zone
Normal GOR behaviour corresponding to the drive mechanism for any
particular reservoir must be considered in problem well analysis.
Characteristic gas-oil performance for various reservoir-drive mechanisms
-
8/11/2019 Sonatrachs Problem Well Analysis
22/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Gas problems in oil wells
Gas flow from zones above or below the oilzone may be due to:
Casing leaks
Poor cement job
Natural or induced fractures communicating withgas zone
Gas flow due to channel behind the casing
Reservoir with a gas cap
Problem due to gas conning
Problem due to gas cap expansion
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
High Viscosity Oil
High viscosity is sometimes defined as oil with less than16 API gravity. Viscosities grater than 200 cp often causeserious flowing and pumping problems.
Thermal stimulation may be applicable, howevereconomics should be carefully reviewed.
It the well tubing, casing, cement job, and packerinstallation has not been designed to withstand hightemperature steam, thermal stimulation may causesevere mechanical damage to the well.
Alternative to Thermal Stimulation of the Reservoir canbe considered.
-
8/11/2019 Sonatrachs Problem Well Analysis
23/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Artificial Lift
Most wells will probably require some sort of artificial lift before
abandonment to increase drawdown and thus production.
Selection
Revenue due to oil and gas production
Operating costs, and
Initial capital costs
Factors contributing to economics of
artificial lift systems
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Sucker Rod PumpingWalking Beam
Pitman Arm
Saddle Bearing
Horsehead
Bridle
Hanger
Ladder
Wrist
PinCrank Arm
Counterweight
Prime
MoverBrake
Lever
Base
Samson
Post
Equalizer
Bearing
Brake
Cable
Polished Rod
Stuffing Box Seal
Flow Line
Flow Tee
Rod String
Downhole Pump
Production Tubing
Production Casing
Drawings Courtesy of Lufkin Industries, Inc. Lufkin, Texas
-
8/11/2019 Sonatrachs Problem Well Analysis
24/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Sucker Rod Pumping
Analysis:
Check the well test production rates. Is the rate limited by thepump displacement.
If the well cannot be pumped off, or pumped down to a low intakepressure with the existing equipment on the well, determine if a
larger unit is justified.
If the well is pumped off, use time cycle to alter displacement tomatch formation inflow.
If test rates suddenly decline on a well, check for mechanicalproblems.
If decline in test rate is not a mechanical problem, then formation
damage, fill in annulus or perforation plugging may be the problem. Gas interferences is a common problem on many pumping wells.
Where feasible vent the gas up the annulus and pump the oil andwater up the tubing.
Corrosion and scale are often major problems in pumping wells.
Paraffin deposition is another common problem.
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Gas Lift
Continuous Flow
Intermittent liftGas Lift Systems
Injected
gas
Injected
gas
Continuous gas lift Intermittent gas lift
-
8/11/2019 Sonatrachs Problem Well Analysis
25/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Gas Lift
Liquid
Gas entry
TubingCasing
Production
Gas in
Liquid
TubingCasing
Gas in
Production
Annular gas injection Tubing gas injection
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Gas Lift Surveillance and OperatingProblems
Good well tests are essential to gas lift operation.
Periodic flowing pressure bottom-hole pressure surveys arerecommended.
Temperature surveys are often beneficial for both designpurposes and troubleshooting.
Sonic devices can be used to shoot fluid levels in the annulus ofgas lifted wells.
To produce at maximum rates, the injection gas depths shouldbe at maximum depths.
If there is a decrease in production test rate, the data shouldbe carefully reviewed.
In intermittent gas lift there are additional producing problemsto consider.
Check the flowing wellhead test pressures. High back pressureis normally very detrimental to gas lift operations.
-
8/11/2019 Sonatrachs Problem Well Analysis
26/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Electrical Submersible Pumping
Perfs.
Seal
Pump intake
Pump
Tubing
Check valve (optional)
Drain valve (optional)
Casing
MotorPothead
Motor flat splice
Motor flat cable
Primary cable
Production
WellheadJunction
box
Motor
controller
Transformers
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
ESP Motor Problems
Major causes of motoroverheating
Overloading
Well pumped off
Gas locked
Stuck pump
Lack of cooling tubing or casing leak, scale,
motor laying against thecasing
Bearing
Motor thrust bearing
components & complete
-
8/11/2019 Sonatrachs Problem Well Analysis
27/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Problems with ESP's
Cable failure (generally due to fluids penetrating the covering)
Protector leakage (fluids may contact motor)
Too much free gas
Burnt motor can be caused by:
Contact with fluids due to protector leakage
Poor fluid circulation around motor for cooling
Corrosion of motor housing
Pump failure can be caused by
Solids
Pumping at rates/pressures outside of designed range
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Identifying problems with ESPs
May notice gradual increase in power usage and gradualdecrease in flow rate as indicators of pump problems
Power spikes and frequent automatic shut-downs mayindicate electrical leakages or other problems
Check for solids in fluid
Tubing, cable, and pump must be pulled to find exactcause of a problem. Spool required to handle cable
Pump, seal, motor, and cable must be sent tomanufacturer for testing in order to locate the exactproblem
-
8/11/2019 Sonatrachs Problem Well Analysis
28/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Electrical Submersible Pumping
Requires a rather precise design
Good operating practices
Careful equipment selection and repair
Reliable field electrical system
Stable operating conditions, and onlymoderately high temperatures for successful
operation over well life
Selection of the electrical cable should provide
five years or longer trouble-free operating life. ESP are adversely affected by free-gas, sand,
scale, and corrosion.
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
ESP Surveillance and Analysis
Well production test are the basic surveillance
method
A pump size should be chosen that will not
pump the well off. Minimum pump intake
pressures of 250 psig may be feasible, but 500psig is a more realistic design.
Electrical problems are common and mustreceive prompt attention. Good lighting
protectors are essential in many areas.
-
8/11/2019 Sonatrachs Problem Well Analysis
29/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Hydraulic Pump and Jet System
Power fluid
Pump tubing
Casing
NozzleProduction inlet
chamber
Throat
Diffuser
Combinedfluid return
Well production
Jet pump
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Hydraulic Pump and Jet System
Engine
Pump
Power fluidinjection
Power fluid return
Production
(A)Closed power
fluid system
Engine
Pump
Production and returnPower fluid
injection
(B)Open power
fluid system
Production andreturn
Pump
Engine
Power fluid injection
(C)
Open powerfluid system
(free pump)
-
8/11/2019 Sonatrachs Problem Well Analysis
30/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Hydraulic Pump and Jet Systems
The user has several options in the design andinstallation of hydraulic reciprocating pumps:
Individual well units, or a central system
Standard fixed pumps, or free pumps
Open, or closed power oil systems, and
Vented, or non-vented gas systems
Clean power fluid, normally oil, is essential togood pump runs.
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Hydraulic Pumping Surveillance
Well production tests are the primary means ofsurveillance. The test data includes the oil, water and,gas rates plus the injection power fluid rate and pressureand the wellhead pressure.
A significant decline in production rate my result from
formation damage (skin) or be from inadequate pumpdisplacement, pump wear, pump gas interferenceproblems, or leaks.
Leaks are more likely in hydraulic systems sincepressures are higher and there is more exposure due tothe use of power oil lines and power fluid tubing.
-
8/11/2019 Sonatrachs Problem Well Analysis
31/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Mechanical Failure in Wells
Different types of mechanical failures can causeloss of production and/or increase costs in well
operation. More common problems are:
Primary cement channelling
Casing, tubing, and packer leaks,
Artificial lift equipment, and
Well equipment, like wellheads, subsurfacevalves, sliding sleeves, etc.
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Sand Control
Wells that sand-up or produce more than 0.1
percent sand are often good candidates forsand control.
-
8/11/2019 Sonatrachs Problem Well Analysis
32/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Unconsolidated Consolidated
Zero strength Very very weak Very weak Consolidated
Dry sand Damp sand Weakly-cemented Stronger cement
Sand Control
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
In weak but consolidated formations:
Stage 1
Failure
Stage 1
FailureStage 2
Transportation
Stage 2
Transportation
Failure of reservoir
rock due to shear stresses (failure of
bonds between grains)
Transportation offailed material due to
flow
Sand Control
-
8/11/2019 Sonatrachs Problem Well Analysis
33/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Overburden
Friction
Differential Stresses
Cementing Material
Degree of Consolidation
Fluid Viscosity
Production Velocity
Water Production
Factors Affecting Sand Production
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Failure may occur
due to:
Non uniformlateral loading asrock is produced.
High axialcompressive loaddue to slumping ofthe overlyingcasing-bearing
formation.
Sand Problems-Casing / Liner Collapse
-
8/11/2019 Sonatrachs Problem Well Analysis
34/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Sand production can cause erosion in both surface and downhole
equipment such as :
Downhole
Blast Joints
Chokes
Gas lift Equipment
Elbows / Tees
Standing Valves
Pumps
Valves
Metering Devices Circulating sleeves
Flanges
Nipples
Wellhead
Tubular
Sand Problems- Erosion
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Bridges may form in casing
or tubing and obstruct wellflow.
They must be removed by
bailing or washing with
concentric strings. If bridging is severe sand
control will be required.
Sand Problems- Erosion
-
8/11/2019 Sonatrachs Problem Well Analysis
35/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Sand Control Methods
Restrictive Production Rate
In Situ Consolidation
Resin Coated Gravel
Gravel Pack
Screens - Natural Sand Packing (OH)
Expandable Sand Screens
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Restrictive Production Rate Some weak formations have enough
strength to produce sand-free at lowrates.
Selective perforations placed in thestrongest formation (based on logs)
Rock properties may change during theproduction (i.e., water production).
In Situ Consolidation Resin material is pumped into the
formation.
Furan Resin glues formation grain-grain into a consolidated structure
Compressive strength >1,000 psi with60-75% retained permeability.
Sand Control Methods
-
8/11/2019 Sonatrachs Problem Well Analysis
36/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Resin Coated Gravel Proppant ( Gravel ) is pre-
coated with resinmaterial.
Particles are mixed withviscous gel and pumpedinto the formation.
Particles are contactedgrain-to-grain.
Temperature + H2O fusesthe particles together intoa consolidated permeable,drillable network.
Resin
Formation
Unconsolidated
Gravel
Sand Control Methods
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Natural Sand Packing (Screens) Installation of a screen system (no particles) in cased or open hole.
Main horizontal completion option.
Screen system can be :
slotted liner
pre-pack screen
wire wrapped Annular is eventually filled with formation sand.
Sand Control Methods
-
8/11/2019 Sonatrachs Problem Well Analysis
37/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Slotted liners One of the older methods of sand control.
They are tubing sections with a series of slots cut through the tubingwall in an axial orientation.
The slot width is designed to initiate inter-particle bridging across the
slot. It was originally considered that it should be twice the diameter ofthe 10 percentile sand grains .
There are two types of slot available, keystone and straight
Sand Control Methods
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Wire Wrapped There are three main types of wire-
wrap screen; rod-based screens, pipe-
based slip-on and pipe-based direct
build screens.
Normally made from triangular shaped
wrap wire
The gap between the edges of the
wrap wire is sufficient to allow quite
large sand grains to pass through.
Sand Control Methods
p
-
8/11/2019 Sonatrachs Problem Well Analysis
38/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Pre-packed screens Similar configuration to the wire
wrap but use a different filteringmedia.
A layer of resin-coated gravel is
placed around the internalscreen assembly and is
supported by a shroud or
external screen.
The thickness of the filtering
medium layer, and hence theoutside diameter of the screen
depends on the specific well
requirements.
Limitations in mechanical
strength
Sand Control Methods
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Premium screens
typically an all-metal design, with a metal mesh filtration media anda protective outer metal shroud.
The metal mesh can be either a metal weave or metal fibres orpowder particles embedded within a square metal mesh.
The apertures (called pore throats) generally very from 60 micronto 300 micron.
The concept is that the mesh will prevent the larger sand particlesfrom travelling through and allow the formation fines to pass.
Premium screens are typically run in long horizontals, often behindgravel packs and have similar sand control properties to pre-packscreens.
Sand Control Methods
-
8/11/2019 Sonatrachs Problem Well Analysis
39/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Gravel pack The annulus between the
wellbore and a sand controlscreen (wire wrapped, orpremium) is filled with gravelthat is sized to prevent sandfrom the formation passingthrough the pack.
Gravel packing in open-hole(EGP External Gravel Pack) isuseful for preventing annularflow and controlling sand inheterogeneous formations.
Gravel packing in cased-holes
(IGP Internal Gravel Pack) isuseful for protecting the sandscreens from erosion flow. Afterthe liner is run and perforated,the sand face completion isrun. The perforations may thenbe washed and the GP packerset.
Sand Control Methods
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Frac pack Improve the productivity of
a well by creating a short,wide fracture close to thewellbore.
A proppant is placed insidethe fracture that will bothhold open the fracture andcontrol sand production.
Frac packs are also termedhigh permeability fractures(HPF)
In Frac packing the fracturestend to be shorter but muchwider.
Typical frac pack crackwidths can be 1 inch orpotentially larger.
The lengths vary dependingon the design and areusually in the region of 20 to50 feet.
Fracture filled
with gravel
/proppant
wellbore packed
with screen in
wellbore
Wellbore free of
equipment
Fracture filled
with resin coated
gravel /proppant
Sand Control Methods
-
8/11/2019 Sonatrachs Problem Well Analysis
40/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
ESS (ExpandableSand Screens)
Sand Control Methods
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
-
8/11/2019 Sonatrachs Problem Well Analysis
41/42
Development Phase
September October 2005abalt solutions limited - 2005
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Re-completion
Can be avoided by careful planning and anticipation of
problems on the initial well completion.
The usual workover procedure for changing zones or reservoirsin perforated casing completion is merely to squeeze cementand re-perforate in the new zone in the reservoir.
In open hole, it may be necessary to deepen or plug back, or tocement a liner and selectively perforate a specific zone in the
reservoir.
Changing the producing interval in both single and multiplecompletions are relatively simple operations if the operation
can be carried out through-tubing.
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Plug and Abandonment
Most zones or reservoirs must be eventually plugged andabandoned.
Most governmental regulating bodies have specificguidelines that must be followed.
Careful considerations should be given to all optionsbefore plugging a well.
If a well is no longer economical to produce, has no useas a service well, or has no use as a service well, or hasserious mechanical conditions, then immediate stepsshould be taken to plug and abandon the zone.
-
8/11/2019 Sonatrachs Problem Well Analysis
42/42
Development Phase
INTRODUCTION TO HYDROCARBON EXPLOITATION
Problem
WellAnalysis
2005 Abalt Solutions Limited. All rights reserved
Workover Economics
The team concept is a significant factor inoptimizing creative skill and imagination in:
Fact finding
Analysis
Experimentation
Job execution, and
Evaluation of results
Considering workover on programme basis
Profitability analysis