solutions for ring spinning. - texparts.saurer… · solutions for ring spinning 3 solutions for...

SOLUTIONS FORRING SPINNING.

WE LIVE TEXTILE.

EN

2 SOLUTIONS FOR RING SPINNING

WE LIVE TEXTILE.Saurer Components is a world-leading supplier of components for filament and staple fiber spinning applications. With its headquarters in Fellbach, Germany, the group has five established brands; Accotex, Daytex, Fibrevision, Temco and Texparts and prides itself on supplying high-quality, reliable component products to the textile industry.

Saurer Components has approximately 1 000 employees world-wide with manufacturing facilities and sales offices in the Americas, Europe and Asia. Via a network of experienced representatives it ensures prompt service and close contact with customers in spinning mills as well as leading machine manufacturers.

SOLUTIONS FOR RING SPINNING 3

Solutions for Ring Spinning

Saurer AccotexSince 1911 the product line Accotex has con-tinued to introduce new and trusted spinning cots and aprons for textile mills around the world.

The Accotex brand has earned its reputation for superior quality by helping yarn spinners to pro-duce better yarn for better fabrics.

Accotex Cots and Aprons are made to meet the highest quality and service demands. The Accotex Products use the latest elastomer and state-of-the-art production technology which gives you a consistent product every time you order. The Technology Center of the product line Accotex is working in close collaboration with textile research institutes and machine manufac-turers to stay ahead in new developments.

Saurer TexpartsTexparts offers components for the textile industry including drafting systems, complete spindles, spindle bearings and bottom rollers, rings and travellers as well as bearings for staple fiber pro-cessing.

These parts based on latest technology are in-stalled and have proven themselves millionfold in daily use in textile mills worldwide.By securing our quality standards and our efficient marketing organisation we want to maintain and expand our market leadership.

In doing so we are a confident partner for our customers in the field of mechanical engineering for spinning machines as well as for our customers in the spinning mills.

Due to more than 80 years market leadership for textile machine components in the area of spin-ning and twisting, the product line Texparts can offer you today the basis for the production of top-quality yarns.

Texparts Weighting Arms

Texparts Top Rollers and Accotex Cots

Accotex Bottom Aprons

Accotex Top Aprons and Texparts Top Apron Cradles

Texparts Bottom Rollers

Texparts Bottom Rollers Bearing

TexpartsComplete Spindles

Texparts Rings and Travellers

TexpartsZero Underwinding

Texparts Contact Roll Assemblies


Series Fiber Type Frame Loading

PK 2600 SE Short Staple Ring Spinning Spring

PK 2600 SEH Short Staple Ring Spinning Spring

PK 2000 Short Staple Ring Spinning Spring

PK 1550 Short Staple Roving Spring

PK 1660 Long Staple Ring Spinning Spring

PK 5000 Short Staple Roving Pneumatic

PK 6000 Long Staple Ring Spinning Pneumatic

Drafting SystemsTexparts® Weighting Arms

Drafting systems for processing a wide variety of fibers have a crucial effect on the quality of the spinning process. With the development of innovative and efficient drafting systems Saurer Components has underlined its leading position and set the pace towards the increasing demands being placed on modern ring spinning machines with regards to yarn quality and process reliability. With millions of weighting arms installed Saurer Components is the leading supplier of drafting systems for all fiber types.


Drafting SystemsTexparts® PK 2600 SE Series

Features and Benefits

f Texparts® EasySetMaintenance free, quick and very accurate height setting function of each weighting arm without the need of time consuming height adjustment

f Texparts® EasyDraftIndependent working single elements, easy and secure adjustment, easy and fast exchange of single elements, high flexibility and new top apron cradle concept

f Texparts® EasyFitSecure and easy fixing of the weighting arm on the support rod

f Texparts® EasyAdaptEasy and flexible adaptation of additional components, e.g. core yarn application

f Texparts® EasyHandleNew lever construction with antirust function guarantees easy handling and less strain on functional elements

f Texparts® EasyIndicateVisual load indication

For short staple ring spinning machines New mechanical weighting arm series for cotton, man-made fibers and blends with staple lengths of up to 60 mm. SE stands for single element and for absolutely inde-pendently working load elements.


Drafting SystemsTexparts® PK 2630 SEH

For short staple ring spinning machines with hexagonal support rodsSaurer Texparts made the well-known weighting arm series PK 2600 SE even more versatile. The new PK 2630 SEH can be mounted on ring frames with hexagonal support rods, for example all Rieter ring spinning machines. Technology competence combined with fully-automated innovative assembly methods ensure new perfor-mance levels not yet seen on the market.


f Texparts® EasySetFast, accurate and user friendly setting of the weighting arm without the need for time consuming height adjustments. Additionally, less variations in spinning quality from spinning position to spinning position

f Texparts® EasyDraftIndependent working single elements. Flexible settings of the draft field distances and easy and fast exchange of single elements

f Texparts® EasyFitQuick and easy fixing of the weighting arm on the hexagonal support rod

f Texparts® EasyHandleNew ergonomic lever construction with anti-rust function. Easy to handle

f Texparts® EasyIndicateVisual load indication for easy checking of the adjusted load stage

f Minimal maintenanceAlmost no maintenance required. Life-long consistency of loads and no usage of wear and tear parts


Drafting SystemsTexparts® Top Rollers

The quality of the top rollers used in the drafting system is of vital importance for the quality of the produced yarn. The smooth running of the top roller with its direct con-tact to the roving influences the drafting result and as a consequence the yarn quality achieved. Texparts Top Rollers LP 1000 Series are used as rear and front top rollers as well as top apron rollers in drafting systems of ring spinning machines and roving frames for both short and long staple spinning.


f Long service life

f Long term maintenance intervals with simple lubrication

f Silent and smooth running performance

f Highest manufacturing precision

Texparts Top Rollers LP 1000 Series. The LP 1000 series provides double-row bearings.


Drafting SystemsTexparts® Top Apron Cradles

In terms of an optimized spinning process Texparts Top Apron Cradles with individual apron tensioning concept offer decisive advantages compared to other types. They are available for a wide range of fiber types and lengths and for every application in short and long staple spinning.


f Low friction and gentle apron running as a result of the special surface structure and an ideal combination of materials

f Ideal parallel positioning of top apron cradle and top roller

f Individual tensioning of aprons per spinning point

f Savings in time of up to 40% due to simple apron exchange without the need to remove the apron unit

f Lowest possible stress on fibers during drafting and gentle fiber guidance


Texparts® Bottom Rollers

The quality of bottom rollers is determined by the selection of the used raw material and the precision in manufacturing. Saurer Components supplies hard-chrome plated bottom rollers for ring spinning machines and roving frames with extremely narrow tolerances.

Texparts® Bottom Roller Bearings

The precise needle bearings for ring spinning machines, roving frames, draw frames and air-jet spinning machines are renowned for their high load-bearing capacity.


Accotex® Cots – Features and Benefits

f Perfect running behavior- Excellent cot performance and thus stable yarn quality over the whole cot life- Less laps, less end breaks, less unbound fibers - Less machine stand stills over cot life means higher efficiency

f Highest product reliability- Usage of highest quality, reliable and stable raw materials- Processing of all types of fibers under different climate conditions

f State-of-the-art production facility- Stable compound quality from shipment to shipment due to highest sophisticated mixing technology

f Outstanding life time- Perfect grindability

Cots and Aprons

Pressfit CotsPressfit cots are an Accotex invention. They run virtually tension free, providing high performance and long durability.

AccoSmartAccoSmart, the new cot con-cept, guarantees high and constant yarn quality with longer service life between the single grinding cycles.

Reinforced CotsReinforced cots are used in applications where roller diameter or roller tolerance does not permit the use of Pressfit cots.


Accotex® Aprons – Features and Benefits

f Perfect running behavior- Good friction properties and running behavior over the whole apron life- No vibration, no stress cracking, lowest slippage tendency- Less breakages – less downtime of single spindles- Less machine stand stills or interruptions – higher efficiency- Trouble free processing of all common fibers under different climate conditions

f Highest product reliability- Highest compound technology and high-tech chemistry due to perfect raw material selection and sophisticated and consistent mixing technology

f State-of-the-art production facility- Precise product dimension- High dimensional stability

f Outstanding life time- Stable and consistent construction- Superior life cycle for all common fiber types- Sufficient resistance to all popular fiber dressings, colors and greases

f Skived and preglued versions available

f Certain apron sizes with knurled inner layer available


Complete SpindlesTexparts® Spindle Upper and Bottom Parts

Saurer Components offers a comprehensive range of complete spindles for various kinds of spinning and twisting processes such as

f Cotton spindles with bare blades or with aluminium plug

f Worsted or semi-worsted spindles f Spindles for draw twisters f Spindles for twisting machines

Texparts Complete Spindles are available for the machines of all well-known manufacturers or can be produced according to customer‘s request. The spindles will be equipped with the most suitable spin-dle bearings of CS 1, CS 1 S, CS 21 12 or HF/HZ series. Furthermore a wide ranged variety of differ-ent flange-, brake- and locking types as well as other spindle accessories are available.

All spindles are being optimized with regard to- The used tubes- The type of spindle drive- The minimum and maximum speed required- Further customer‘s demands

Complete spindles consist of upper and bottom part

Upper Part- Aluminium upper part- Bare blade upper part

Bottom Part- Spindle bearing- Flange


f Upper Part- Original for all established ring

spinning machines- For a broad range of applications- Highest spindle speeds- Texparts „Sandwich Design“- Low vibrations

f Bottom Part- Outstanding running properties- Long life time- Lowest energy consumption- Long maintenance intervals- Low noise level- Highest manufacturing precision


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Complete SpindlesTexparts® Spindle Bearings

CS 1 Spindle BearingThe CS 1 Spindle Bearing is used in short and long staple ring spinning machines. With its out-standing running properties the CS 1 has set the standards for spindle bearings and is therefore to-day the standard spindle bearing of modern ring spinning machines

CS 21 12 Spindle BearingThe installation of the CS 21 12 Spindle Bearing enables spinning mills to gain more flexibility for the future in regards to the yarn count. As market demands are changing continuously, our flexible equipment enables an all-time com-petitiveness and the ability to respond flexibly to the changing market needs.

CS 1 S Spindle BearingThis spindle bearing should be the number one choice for spinning up to the limits or for an espe-cially required low noise level and low vibration level of the ring spinning machine.

HF/HZ Spindle BearingHF/HZ spindle bearings assure perfect running properties in the low and medium speed ranges,and even up to high speeds. They’re the ideal bearings, especially for heavy duty spindles used for coarse yarns, tire cord and technical twist, for draw-twisting and two-for-one twisting spindles.


Texparts® Zero Underwinding

The Texparts Zero Underwinding concept ensures the prevention of underwound yarn ends and precise performance during all stages of the spinning cycle.

Texparts® Rings and Travellers

Rings and travellers are the dominant elements in the ring spinning process. Key to success is the re-duction of the friction coefficient between ring and traveller to the lowest level possible. At this point you will achieve the perfect balanced spinning geometry, which means that the spinning tension is on a constant balanced level. The reduction of friction will be obtained if the rings and travellers establish a symbiosis. Therefore R&D focused on the ideal combination of rings and travellers. With the Rings and Travellers the perfect combination of the ideal ring and traveller has already been defined.


f Reliable clamping of the yarn ends

f Fail-safe yarn cutting

f Precise and long-lasting performance

f Easy handling

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Saurer Components GmbHMaria-Merian-Str. 8 70736 FellbachGermanyT +49 711 58521 0F +49 711 58521 [email protected]

Saurer Components GmbHZweigniederlassung MünsterGustav-Stresemann-Weg 148155 MünsterGermanyT +49 251 60938 0F +49 251 60938 [email protected]

Saurer (Jiangsu) Textile Machinery Company LimitedShanghai Branch Company36F, Tower B, The HQ No. 100 Zunyi RoadShanghai 200051P. R. ChinaT +86 21 22262500F +86 21 22262512www.saurer.com

Saurer (Jiangsu) Textile Machinery Company LimitedNo. 9 Chang Yang StreetSuzhou Industrial Park 215024 SuzhouJiangsu ProvinceP. R. ChinaT +86 512 8188 5688F +86 512 8188 5698www.saurer.com

Saurer Textile Solutions Pvt Ltd 105 Mettupalayam RoadThudiyallurCoimbatore 641 034IndiaT +91 422 3074000F +91 422 2644578M +91 93441 93444www.saurer.com

solutions for ring spinning. - texparts.saurer… · solutions for ring spinning 3 solutions for...

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