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Page 1: SoLutionS - 3D Industrial X-Ray Inspection Services · 3d CAPAbIlITIES 3d RENdERING SOFTwARE METROlOGy OPTIONAl 2 SECONdS - 5 MIN OPTIMIzEd FOR ulTRA FAST RECONSTRuCTION X-RAy dETECTOR

19875 South DiamonD Lake RoaD • Suite 10 • RogeRS, mn 55374 • uSa

Phone: 1.800.635.8392 oR +1.763.463.5650 • emaiL: [email protected]

nSi coRPoRate Site: www.4nSi.com

www.xviewct.com

IMAGIX X50-CT X500-CT X5000-CT EXPRESS-CTSPECIFICATIONS

3D x-RAY comPUteD tomoGRAPHY

structural honeycomb

aluminumcasting

dental impression

electronicbga chip

mARKetSaeRoSPace & aviationPhaRmaceuticaL & meDicaL DeviceSautomotive caStingStiRe inDuStRy

eLectRonicSmiLitaRynew mateRiaLSReSeaRch LabSFooD anD SeeDmuSeumS

PLeaSe viSit www.xviewct.com FoR moRe inFoRmation

APPlicAtionSnDt inSPectionDenSity anaLySiSinteRnaL & exteRnaL meaSuRementSReveRSe engineeRingRaPiD PRototyPingmetRoLogy3D Digitization/moDeLing

So Lut ionS

i n S P e c t

A n A l Y z e

m e A S U R e

m o D e l

P R o t o t Y P e

2 second scan of a braze jointinternal measurements rat femur

TM

electronic bga chip

TM

SOFTwARE

COMMANd TEThEREd dESkTOP CONTROl CONSOlE wITh ERGONOMIC dESk

X-RAyS & dETECTOR SETTING ANd MONITORING by SOFTwARE

ACquISITION wORkSTATION

STANdARd COMPuTER wITh wINdOwS, 2 wIdE SCREEN MONITORS INCludEd

RECONSTRuCTION wORkSTATION

MulTI-CORE COMPuTER, wINdOwS 64 bIT hIGh CAPACITy hARd dRIvES, MulTIPlE hIGh ENd GRAPhICS CARdS (GPu)

OvERAll SCAN TIME APPlICATION dEPENdANT: 5 SECONdS TO 2 hOuRS

3d CAPAbIlITIES 3d RENdERING SOFTwARE

METROlOGy OPTIONAl

2 SECONdS - 5 MIN

OPTIMIzEd FOR ulTRA FAST RECONSTRuCTION

X-RAy dETECTOR TyPES

MANIPulATOR

MANIPulATOR SETTING

CAbINET

RAdIATION ShIEldING

EXTERNAl dIMENSIONS

dETECTOR RESOluTIONS ANd SIzE

X-RAy TubE

X-RAy TubE TyPES

hIGh vOlTAGE

FOCAl SPOT SIzE

NANO / MICRO / MINI-FOCuS, OPEN OR SEAlEd, TRANSMISSION OR dIRECTIONAl OR duAl hEAd

SEAlEd TubE: 100kv - 130kv - 150kv – OPEN TubE: 160kv - 225kv - 320kv - 450kv

FROM < 1 MICRON

FlAT PANEl (CT PREMIuM GRAdE), lINEAR ARRAy

3 AXIS

vERTICAl: 7.5” z AXIS: 24” ROTATION:

360° CONTINuOuS

6 AXIS(w/ dETECTOR TRANSlATION)

vERTICAl: 12” hORIzONTAl: 12”

z AXIS: 53” TIlT: +20°/-10°

ROTATION: 360° CONTINuOuS

7 AXIS (CuSTOMIzATION AvAIlAblE):

vERTICAl: 48” hORIzONTAl: 33”

z AXIS: 48” TIlT: +20°/-15°

ROTATION: 360° CONTINuOuS

OPTIONAl 8 AXIS

CuSTOM

MANIPulATOR CONTROl

FOCAl dISTANCE

CT TuRNTAblE

MAX SAMPlE wEIGhT

All dRIvES ARE vARIAblE SPEEd jOySTICk CONTROllEd. EACh AXIS CONTROl IS INdEPENdENT. PROGRAMAblE CNC OPTIONAl

AuTOMATIC & PROGRAMMAblE

AdjuSTAblE & REPEATAblE

0.001 dEGREE RESOluTION, MAX CT dATASET ACquISITION = 10,000 PROjECTIONS, I.E., 1 PROj / .036 dEGREE

10 lbS. 25 lbS. 200 lbS. CuSTOM

160kv, 225kv, 320kv OR 450kv

30” dEEP, 58” TAll, 57” lONG

CAbINET FEATuRESSTEEl / lEAd / STEEl CONSTRuCTION

CAblE ACCESS PORT wITh COvER, INTERIOR lIGhTING, SlIdING ACCESS dOOR wITh lEAd GlASS vIEwING wINdOw

SAFETy COMPONENTSX-RAy “ON” wARNING lIGhT, PRIMARy ANd SECONdARy X-RAy SAFETy INTERlOCkS

dESIGNEd TO MEET All STATE ANd FEdERAl X-RAy SAFETy

52” dEEP, 79” TAll, 87” lONG

108” dEEP, 92” TAll, 79” lONG

CuSTOM

X-RAy dETECTOR PIXEl SIzE FROM 50µm, IMPROvEd wITh MAGNIFICATION.

PANEl SIzE FROM 4” X 4” TO 16” X 16”

5 AXIS

vERTICAl: 24” hORIzONTAl: 24”

z AXIS: 48” TIlT: +20°/-10°

ROTATION: 360° CONTINuOuS

200 lbS.

108” dEEP, 92” TAll, 79” lONG

MANuAl OR MOTORIzEd

MICRO-FOCuS

150kv MAX

< 5 MICRONS

150kv

R & dTyPE PROduCTIONR & d / INduSTRIAl

Page 2: SoLutionS - 3D Industrial X-Ray Inspection Services · 3d CAPAbIlITIES 3d RENdERING SOFTwARE METROlOGy OPTIONAl 2 SECONdS - 5 MIN OPTIMIzEd FOR ulTRA FAST RECONSTRuCTION X-RAy dETECTOR

SYSTEMS OVERV IEW

OTHER CT SOLUTIONS

IMAGIX – CT SERIESThe ImagiX is a universal microCT system designed for the scanning of small objects. The system can handle objects from 0.02’’ (0.5mm) to 6’’ (150mm) and perform automatic 3D Computed Tomography reconstruction with state-of-the-art software.

EXPRESS-CT NSI offers the first Inline CT solution for ultra-fast CT inspection with 3D Automatic Defect Recognition (ADR) and/or 3D modeling of manufacturing parts while in production. NSI’s proven experience in production inspection systems coupled with the latest generation of ultra-fast CT reconstruction software provides a revolutionary solution for 100% complete 3D CT inspection on the production line.

CT UPGRADENSI can upgrade any X-ray system to 3D-CT capability utilizing the efX-CT software and unique CT upgrade experience. This is an easy and affordable solution for X-ray users to implement CT inspection and 3D volume digitization. NSI’s CT Upgrade solution is also suitable for any existing CT system resulting in much faster reconstruction as well as a user-friendly interface and 3D capabilities.

EFX-CT - SOFTWARENSI’s efX-CT Computed Tomography software is the Easiest, Fastest and most Complete Industrial CT Software on the market today. efX-CT features a unique 5-step start-to-finish guided process for easy CT reconstructions. The software is equipped with a revolutionary GPU accelerator module for unmatched CT reconstruction and visualization speed.

X50 – CT SERIESThe X50-CT is a six-axis universal x-ray imaging system designed for the inspection of small to medium sized objects. The small footprint and shielding up to 225kV makes the 50 Series the #1 choice for space sensitive environments. It is ideal for scanning multiple small objects and larger objects up to 12” (30cm) in size for 3D CT.

X500/5000 – CT SERIESThe X500/5000-CT System is designed for the inspection of medium to large objects utilizing a 7-axis universal manipulator (X5000) and optional C-arm (X500). The spacious scan envelope of the 500/5000 Series makes it ideally suited for scanning multiple small objects and larger objects up to 24” (60cm) in size for computed tomography.

CUSTOM CTNSI can design and manufacture a custom X-ray Computed Tomography system to solve even the most complex application needs. Custom systems can be designed for nano inspection, extra large inspection, or anywhere in between.

features a unique 5-step start-to-finish guided process for easy CT reconstructions. The software

COMPUTED TOMOGRAPHYFor over 20 years, North Star Imaging, Inc. has been a market leader in the development and

production of cutting edge NDT equipment. In 2008, NSI took over as the market leader in the

USA for industrial X-ray and Computed Tomography inspection systems. NSI offers a complete

line of digital X-ray Computed Tomography equipment branded X-ViewTM CT.

With our diverse CT and MicroCT product line, we are able to provide the properly sized system

for all applications. We design and manufacture systems utilizing the latest in X-ray sources,

manipulators, and detectors including the latest generation of flat panels and linear arrays.

Our in-house design and manufacturing capabilities allow us to offer systems tailored to the most

demanding of applications. All NSI radiation shielded enclosures are designed to meet state and

federal radiation safety regulations and are built with a steel/lead/steel cabinet construction

which has a fit and finish that is unparalleled in the industry.

NSI X-ViewTM CT systems integrate the most powerful CT reconstruction and visualization

software available, efX-CT, which includes modules for geometric calibration, ultrafast GPU based

CT Reconstruction, measurement, real-time density segmentation and surface extraction (point

clouds, CAD capabilities). A unique 3D volume rendering feature is included for real-time voxel-based

visualization of CT results, as well as many more functional features dedicated to CT applications.

ALL IMAGES ARE ACTUAL RECONSTRUCTIONS

PHARMACEUTICAL TABLET

SURFACE RECONSTRUCTIONS OF AN ALUMINUM CASTING

NSI OFFERS:CT SYSTEMS FOR 3D INSPECTION: IMAGIX, X50-CT, X500-CT, X5000-CT, CUSTOM CT

EXPRESS-CT FOR VERY FAST INLINE PRODUCTION INSPECTION IN 3D

CT SYSTEMS FOR 3D MEASUREMENTS AND REVERSE ENGINEERING: CXMMTM

CT UPGRADE: HARDWARE AND SOFTWARE PACKAGE DEDICATED TO DIGITAL

RADIOGRAPHY UPGRADE FOR 3D CT CAPABILITIES AND CT RETROFIT

CT INSPECTION SERVICE

CT INSPECTION SERVICENSI’s Inspection Services Group is the most advanced CT inspection lab in the country. Visit www.xrayinspectionservice.com for more information.

TM

ASTHMATIC DEVICEASTHMATIC DEVICE

MARKETSAEROSPACE & AVIATIONPHARMACEUTICAL & MEDICAL DEVICESAUTOMOTIVE CASTINGSTIRE INDUSTRY

ELECTRONICSMILITARYNEW MATERIALSRESEARCH LABSFOOD AND SEEDMUSEUMS

PLEASE VISIT WWW.XVIEWCT.COM FOR MORE INFORMATION

APPLICATIONSNDT INSPECTIONDENSITY ANALYSISINTERNAL & EXTERNAL MEASUREMENTSREVERSE ENGINEERINGRAPID PROTOTYPINGMETROLOGY3D DIGITIZATION/MODELING

SO LUT IONS

I N S P E C T

A N A L Y Z E

M E A S U R E

M O D E L

P R O T O T Y P E

2 SECOND SCAN OF A BRAZE JOINTINTERNAL MEASUREMENTS RAT FEMUR

ELECTRONIC BGA CHIP

TM

Page 3: SoLutionS - 3D Industrial X-Ray Inspection Services · 3d CAPAbIlITIES 3d RENdERING SOFTwARE METROlOGy OPTIONAl 2 SECONdS - 5 MIN OPTIMIzEd FOR ulTRA FAST RECONSTRuCTION X-RAy dETECTOR

SyStemS oveRv iew

otheR ct SoLutionS

imagix – ct SeRieSThe ImagiX is a universal microCT system designed for the scanning of small objects. The system can handle objects from 0.02’’ (0.5mm) to 6’’ (150mm) and perform automatic 3d Computed Tomography reconstruction with state-of-the-art software.

exPReSS-ct NSI offers the first Inline CT solution for ultra-fast CT inspection with 3d Automatic defect Recognition (AdR) and/or 3d modeling of manufacturing parts while in production. NSI’s proven experience in production inspection systems coupled with the latest generation of ultra-fast CT reconstruction software provides a revolutionary solution for 100% complete 3d CT inspection on the production line.

ct uPgRaDeNSI can upgrade any X-ray system to 3d-CT capability utilizing the efX-CT software and unique CT upgrade experience. This is an easy and affordable solution for X-ray users to implement CT inspection and 3d volume digitization. NSI’s CT upgrade solution is also suitable for any existing CT system resulting in much faster reconstruction as well as a user-friendly interface and 3d capabilities.

eFx-ct - SoFtwaReNSI’s efX-CT Computed Tomography software is the Easiest, Fastest and most Complete Industrial CT Software on the market today. efX-CT features a unique 5-step start-to-finish guided process for easy CT reconstructions. The software is equipped with a revolutionary GPu accelerator module for unmatched CT reconstruction and visualization speed.

x50 – ct SeRieSThe X50-CT is a six-axis universal x-ray imaging system designed for the inspection of small to medium sized objects. The small footprint and shielding up to 225kv makes the 50 Series the #1 choice for space sensitive environments. It is ideal for scanning multiple small objects and larger objects up to 12” (30cm) in size for 3d CT.

x500/5000 – ct SeRieSThe X500/5000-CT System is designed for the inspection of medium to large objects utilizing a 7-axis universal manipulator (X5000) and optional C-arm (X500). The spacious scan envelope of the 500/5000 Series makes it ideally suited for scanning multiple small objects and larger objects up to 24” (60cm) in size for computed tomography.

cuStom ctNSI can design and manufacture a custom X-ray Computed Tomography system to solve even the most complex application needs. Custom systems can be designed for nano inspection, extra large inspection, or anywhere in between.

features a unique 5-step start-to-finish guided process for easy CT reconstructions. The software

comPuteD tomogRaPhyFor over 20 years, North Star Imaging, Inc. has been a market leader in the development and

production of cutting edge NDT equipment. In 2008, NSI took over as the market leader in the

USA for industrial X-ray and Computed Tomography inspection systems. NSI offers a complete

line of digital X-ray Computed Tomography equipment branded X-ViewTM CT.

With our diverse CT and MicroCT product line, we are able to provide the properly sized system

for all applications. We design and manufacture systems utilizing the latest in X-ray sources,

manipulators, and detectors including the latest generation of flat panels and linear arrays.

Our in-house design and manufacturing capabilities allow us to offer systems tailored to the most

demanding of applications. All NSI radiation shielded enclosures are designed to meet state and

federal radiation safety regulations and are built with a steel/lead/steel cabinet construction

which has a fit and finish that is unparalleled in the industry.

NSI X-ViewTM CT systems integrate the most powerful CT reconstruction and visualization

software available, efX-CT, which includes modules for geometric calibration, ultrafast GPU based

CT Reconstruction, measurement, real-time density segmentation and surface extraction (point

clouds, CAD capabilities). A unique 3D volume rendering feature is included for real-time voxel-based

visualization of CT results, as well as many more functional features dedicated to CT applications.

all images are actual reconstructions

pharmaceutical tablet

surface reconstructions of an aluminum casting

nSi oFFeRS:ct SyStemS FoR 3D inSPection: imagix, x50-ct, x500-ct, x5000-ct, cuStom ct

exPReSS-ct FoR veRy FaSt inLine PRoDuction inSPection in 3D

ct SyStemS FoR 3D meaSuRementS anD ReveRSe engineeRing: cxmmtm

ct uPgRaDe: haRDwaRe anD SoFtwaRe Package DeDicateD to DigitaL

RaDiogRaPhy uPgRaDe FoR 3D ct caPabiLitieS anD ct RetRoFit

ct inSPection SeRvice

ct inSPection SeRviceNSI’s Inspection Services Group is the most advanced CT inspection lab in the country. visit www.xrayinspectionservice.com for more information.

TM

asthmatic deViceasthmatic deVice

Page 4: SoLutionS - 3D Industrial X-Ray Inspection Services · 3d CAPAbIlITIES 3d RENdERING SOFTwARE METROlOGy OPTIONAl 2 SECONdS - 5 MIN OPTIMIzEd FOR ulTRA FAST RECONSTRuCTION X-RAy dETECTOR

19875 South DiamonD Lake RoaD • Suite 10 • RogeRS, mn 55374 • uSa

Phone: 1.800.635.8392 oR +1.763.463.5650 • emaiL: [email protected]

nSi coRPoRate Site: www.4nSi.com

www.xviewct.com

IMAGIX X50-CT X500-CT X5000-CT EXPRESS-CTSPECIFICATIONS

3D x-RAY comPUteD tomoGRAPHY

structural honeycomb

aluminumcasting

dental impression

electronicbga chip

mARKetSaeRoSPace & aviationPhaRmaceuticaL & meDicaL DeviceSautomotive caStingStiRe inDuStRy

eLectRonicSmiLitaRynew mateRiaLSReSeaRch LabSFooD anD SeeDmuSeumS

PLeaSe viSit www.xviewct.com FoR moRe inFoRmation

APPlicAtionSnDt inSPectionDenSity anaLySiSinteRnaL & exteRnaL meaSuRementSReveRSe engineeRingRaPiD PRototyPingmetRoLogy3D Digitization/moDeLing

So Lut ionS

i n S P e c t

A n A l Y z e

m e A S U R e

m o D e l

P R o t o t Y P e

2 second scan of a braze jointinternal measurements rat femur

TM

electronic bga chip

TM

SOFTwARE

COMMANd TEThEREd dESkTOP CONTROl CONSOlE wITh ERGONOMIC dESk

X-RAyS & dETECTOR SETTING ANd MONITORING by SOFTwARE

ACquISITION wORkSTATION

STANdARd COMPuTER wITh wINdOwS, 2 wIdE SCREEN MONITORS INCludEd

RECONSTRuCTION wORkSTATION

MulTI-CORE COMPuTER, wINdOwS 64 bIT hIGh CAPACITy hARd dRIvES, MulTIPlE hIGh ENd GRAPhICS CARdS (GPu)

OvERAll SCAN TIME APPlICATION dEPENdANT: 5 SECONdS TO 2 hOuRS

3d CAPAbIlITIES 3d RENdERING SOFTwARE

METROlOGy OPTIONAl

2 SECONdS - 5 MIN

OPTIMIzEd FOR ulTRA FAST RECONSTRuCTION

X-RAy dETECTOR TyPES

MANIPulATOR

MANIPulATOR SETTING

CAbINET

RAdIATION ShIEldING

EXTERNAl dIMENSIONS

dETECTOR RESOluTIONS ANd SIzE

X-RAy TubE

X-RAy TubE TyPES

hIGh vOlTAGE

FOCAl SPOT SIzE

NANO / MICRO / MINI-FOCuS, OPEN OR SEAlEd, TRANSMISSION OR dIRECTIONAl OR duAl hEAd

SEAlEd TubE: 100kv - 130kv - 150kv – OPEN TubE: 160kv - 225kv - 320kv - 450kv

FROM < 1 MICRON

FlAT PANEl (CT PREMIuM GRAdE), lINEAR ARRAy

3 AXIS

vERTICAl: 7.5” z AXIS: 24” ROTATION:

360° CONTINuOuS

6 AXIS(w/ dETECTOR TRANSlATION)

vERTICAl: 12” hORIzONTAl: 12”

z AXIS: 53” TIlT: +20°/-10°

ROTATION: 360° CONTINuOuS

7 AXIS (CuSTOMIzATION AvAIlAblE):

vERTICAl: 48” hORIzONTAl: 33”

z AXIS: 48” TIlT: +20°/-15°

ROTATION: 360° CONTINuOuS

OPTIONAl 8 AXIS

CuSTOM

MANIPulATOR CONTROl

FOCAl dISTANCE

CT TuRNTAblE

MAX SAMPlE wEIGhT

All dRIvES ARE vARIAblE SPEEd jOySTICk CONTROllEd. EACh AXIS CONTROl IS INdEPENdENT. PROGRAMAblE CNC OPTIONAl

AuTOMATIC & PROGRAMMAblE

AdjuSTAblE & REPEATAblE

0.001 dEGREE RESOluTION, MAX CT dATASET ACquISITION = 10,000 PROjECTIONS, I.E., 1 PROj / .036 dEGREE

10 lbS. 25 lbS. 200 lbS. CuSTOM

160kv, 225kv, 320kv OR 450kv

30” dEEP, 58” TAll, 57” lONG

CAbINET FEATuRESSTEEl / lEAd / STEEl CONSTRuCTION

CAblE ACCESS PORT wITh COvER, INTERIOR lIGhTING, SlIdING ACCESS dOOR wITh lEAd GlASS vIEwING wINdOw

SAFETy COMPONENTSX-RAy “ON” wARNING lIGhT, PRIMARy ANd SECONdARy X-RAy SAFETy INTERlOCkS

dESIGNEd TO MEET All STATE ANd FEdERAl X-RAy SAFETy

52” dEEP, 79” TAll, 87” lONG

108” dEEP, 92” TAll, 79” lONG

CuSTOM

X-RAy dETECTOR PIXEl SIzE FROM 50µm, IMPROvEd wITh MAGNIFICATION.

PANEl SIzE FROM 4” X 4” TO 16” X 16”

5 AXIS

vERTICAl: 24” hORIzONTAl: 24”

z AXIS: 48” TIlT: +20°/-10°

ROTATION: 360° CONTINuOuS

200 lbS.

108” dEEP, 92” TAll, 79” lONG

MANuAl OR MOTORIzEd

MICRO-FOCuS

150kv MAX

< 5 MICRONS

150kv

R & dTyPE PROduCTIONR & d / INduSTRIAl