solution: long seam weld inspection
TRANSCRIPT
![Page 1: Solution: Long Seam Weld Inspection](https://reader034.vdocuments.site/reader034/viewer/2022042509/58e4a3341a28abf5428b6811/html5/thumbnails/1.jpg)
1© Zetec Inc. All rights reserved
Long Seam
Weld Inspection
Application Solution
![Page 2: Solution: Long Seam Weld Inspection](https://reader034.vdocuments.site/reader034/viewer/2022042509/58e4a3341a28abf5428b6811/html5/thumbnails/2.jpg)
Overview
• Inspection Challenge
• Recommended Ultrasound (UT) Solution
• Results
• Benefits of Zetec Solution
© Zetec Inc. All rights reserved 2
![Page 3: Solution: Long Seam Weld Inspection](https://reader034.vdocuments.site/reader034/viewer/2022042509/58e4a3341a28abf5428b6811/html5/thumbnails/3.jpg)
• Manufacturing inspection of pipe seam welds requires a
volumetric nondestructive evaluation (NDE) technique
• The use of industrial radiography (RT) comes with
inherent radiation safety issues and productivity issues
(welding shop needs to be evacuated)
• Safety regulations are getting more severe worldwide,
drastically restricting the use of RT
Inspection Challenge
© Zetec Inc. All rights reserved 3
![Page 4: Solution: Long Seam Weld Inspection](https://reader034.vdocuments.site/reader034/viewer/2022042509/58e4a3341a28abf5428b6811/html5/thumbnails/4.jpg)
• Combination of Phased Array Ultrasonic (PA UT) and Time of Flight Diffraction (TOFD) is a reliable and efficient alternative for RT :
– Excellent inspection capability, with permanent records
– Drastic time reduction for global inspection process
– Immediate feedback for welders
• Solution dealing with variety of diameters and thickness :
– Zetec WeldCrawler® scanner dedicated for long seam welds
– Simultaneous deployment of PA UT and TOFD techniques, using a powerful portable data acquisition unit
– On-board software tools allowing for efficient and reliable interpretation of inspection data in cylindrical geometry `
Recommended UT Solution
© Zetec Inc. All rights reserved 4
![Page 5: Solution: Long Seam Weld Inspection](https://reader034.vdocuments.site/reader034/viewer/2022042509/58e4a3341a28abf5428b6811/html5/thumbnails/5.jpg)
• Scanner with strong magnetic wheels
• Adapts to long seam welds in tubes down to 6" NPS
• Carries 4 probes, individually spring-loaded
• Automatic detection of encoder parameters
• One-line inspection sequence, manually driven or motorized
Zetec WeldCrawler® Scanner
© Zetec Inc. All rights reserved 5
![Page 6: Solution: Long Seam Weld Inspection](https://reader034.vdocuments.site/reader034/viewer/2022042509/58e4a3341a28abf5428b6811/html5/thumbnails/6.jpg)
6© Zetec Inc. All rights reserved
Inspection Technique
• Two-sided PA UT (SW sector scan)
• Excellent detection of planar and surface breaking flaws
• Ray-tracing for cylindrical geometry
• Optimized data file size, via « distance » time-base setting
• TOFD (LW) for detection and sizing of embedded flaws
• Feedback on coverage, cross-over depth and dead-zone extent in cylindrical geometry
• Automatic time-base setting
+
![Page 7: Solution: Long Seam Weld Inspection](https://reader034.vdocuments.site/reader034/viewer/2022042509/58e4a3341a28abf5428b6811/html5/thumbnails/7.jpg)
7© Zetec Inc. All rights reserved
• Portable PA UT unit
• Fully integrated
• 10.4” Multi-touch display
• PA UT 16/128 + 1 UT at 200 V
• Rugged, lightweight
• No air intake
• Battery operated
• Driven by UltraVision Touch
software
Zetec Instrument
![Page 8: Solution: Long Seam Weld Inspection](https://reader034.vdocuments.site/reader034/viewer/2022042509/58e4a3341a28abf5428b6811/html5/thumbnails/8.jpg)
8© Zetec Inc. All rights reserved
Results – OD Crack
toe crack
7.5 x 25 mm
Detection and accurate plotting of PA UT signals from OD crack,
after ½ and 1 skip
![Page 9: Solution: Long Seam Weld Inspection](https://reader034.vdocuments.site/reader034/viewer/2022042509/58e4a3341a28abf5428b6811/html5/thumbnails/9.jpg)
9© Zetec Inc. All rights reserved
Results – OD Crack
toe crack
7.5 x 25 mm
TOFD technique confirms length and depth of OD crack
![Page 10: Solution: Long Seam Weld Inspection](https://reader034.vdocuments.site/reader034/viewer/2022042509/58e4a3341a28abf5428b6811/html5/thumbnails/10.jpg)
10© Zetec Inc. All rights reserved
Results – Cluster Porosity
cluster porosity
7.5 x 16 mm
Excellent detection, positioning and length sizing of cluster porosity, using
12 dB software gain on PA UT signal
![Page 11: Solution: Long Seam Weld Inspection](https://reader034.vdocuments.site/reader034/viewer/2022042509/58e4a3341a28abf5428b6811/html5/thumbnails/11.jpg)
11© Zetec Inc. All rights reserved
Results – Cluster Porosity
cluster porosity
7.5 x 16 mm
Detection of cluster porosity confirmed with TOFD;
Interrupted lateral wave because of cylindrical geometry
![Page 12: Solution: Long Seam Weld Inspection](https://reader034.vdocuments.site/reader034/viewer/2022042509/58e4a3341a28abf5428b6811/html5/thumbnails/12.jpg)
12© Zetec Inc. All rights reserved
• and systems,
capable of simultaneously performing TOFD and PA UT :– High data throughput
– Capability to record large data files (up to 2 GBytes)
• Zetec WeldCrawler, easily adaptable for a wide range of
axial weld configurations
• Easy setup of PA UT and TOFD techniques using the
embedded UltraVision Touch software
• Stream-lined inspection process :– Dynamic Merge views for on-line monitoring of inspection data
– Accurate positioning of flaws in on-board Polar View and TOFD Views
– Indication Table & Report Generation
Benefits of Zetec Solution
![Page 13: Solution: Long Seam Weld Inspection](https://reader034.vdocuments.site/reader034/viewer/2022042509/58e4a3341a28abf5428b6811/html5/thumbnails/13.jpg)
Thank You!
Learn more at: www.zetec.com
13© Zetec Inc. All rights reserved