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  • 7/29/2019 Solar Turbines 2

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    Gas Turbine Generator Systems

    Complete Solutions for Your Power Needs

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    Global Experience

    A leading supplier in mid-rangeindustrial gas turbines and gasturbine-driven generator sets from1 to 20 MW, Solar Turbines

    designs and manufacturesrugged, reliable products usingquality systems certified toISO 9001 standards. Solaroffers complete solutions - fromengineering specification to assetmanagement - for industrial powergeneration applications from1 to 50 MW.

    A wholly owned subsidiary ofCaterpillar Inc., Solar TurbinesIncorporated has a fleet of morethan 11,200 gas turbine units--with over 1,000,000,000 operatinghours--installed in 90 nations.

    Solars unrivalled level ofexperience and worldwideCustomer Services networkare among the key reasons

    why customers continue tomake Solargas turbines andgenerator sets the first choice tomeet their energy requirementsin a variety of cogeneration,base-load, peak shaving,distributed power and standbyduty applications such as:

    Industrial/ProcessingFacilities chemicals

    pharmaceuticals

    foods and ingredients

    dairies and dairy products

    beverages

    breweries

    grain processors

    ceramics

    cement

    gypsum paper and paper products

    wood products

    plastics

    tires and rubber products

    refineries

    manufacturing

    Buildings/Institutions district heating and

    cooling plants

    universities

    hospitals

    resorts and hotels

    commercial buildings

    telecommunications complexes

    computer centers

    Distributed Power

    remote locales

    small utilities

    load management

    areas with rapid demand growth

    District HeatingCentaur 50 Turbine Generator Set,District Cogeneration, U.S.A.

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    The gas turbines clean, dry,oxygen-rich exhaust streamcan be:

    used as a hot-air source for mandrying applications

    ducted to an unfired heatrecovery steam generator (HRSG

    used as preheated combustionair for supplementary-firedHRSGs to produce high volumesof process steam

    used for direct heating inabsorption chillers that providechilled water

    Multi-Fuel Capability

    Solargas turbines operate ona wide variety of fuels:

    natural gas

    distillates

    natural gas liquids (NGLs)

    liquefied petroleum gases (LPGs

    hydrogen

    medium-Btu gas (coal-bedmethane, landfill gas)

    Dual and tri-fuel systems can be

    configured for use with many modeof Solargas turbines.

    Fast Delivery

    Modern, efficient manufacturingfacilities and processes and skilledpersonnel enable Solar to quicklyprovided generator sets engineereand tested to fulfill specific customrequirements.

    Single-Source Advantages

    Solar Turbines designs andmanufactures its gas turbinesand turbine generatorsets to ensure maximumsystems compatibility andintegration, plus highperformance, reliability,availability, efficiency,and long life in the mostdemanding applications.As the customers singlesource, Solar Turbinesalso can provide:

    engineering, procurement and

    construction (EPC) services,including turnkey

    commissioning

    technical training

    field service

    certified parts

    repairs, overhauls, upgrades

    complete project operationand maintenance

    contract power and leasing

    financing packages

    SoLoNOxPollution Prevention

    Solargas turbines have

    low exhaust emissions levelsand can meet virtually anycurrent clean air standardwith SoLoNOxlean-premixedcombustion technology.

    Outstanding Efficiency

    Solarturbine generator setsare highly efficient simple-cycleunits. When installed in com-bined cycle and combined heatand power applications, theefficiency is further enhanced.

    For example, in energy-savingcogeneration applications,overall system thermal efficien-cies of 70-80% are common.

    Institutional CogenerationTaurus 60 Turbine Generator Set,Hospital Cogeneration, U.S.A.

    Industrial Cogeneration

    Taurus 60 Turbine Generator SetIndustrial Process, Thailand

    65

    329

    57

    GeneratorDrives

    180

    462

    190

    Compressor/MechanicalDrives

    MARS

    UNITS

    TAURUSCENTAUR

    SoLoNOx Experience

    125

    123

    25

    38

    TITAN

    13

    133

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    Solar Gas Turbine Generator Sets

    Institutional CogenerationMars 100 Turbine Generator Set, Paper Plant, Turkey

    Peaking PowerTaurus 60 Turbine Generator Sets,Rural Electric Coop, U.S.A

    Industrial CogenerationTaurus 60 Turbine Generator Set,Food Processing, Canada

    Saturn 20 Generator Set

    Centaur 40 and Centaur 50 Generator Sets

    Taurus 60 and Taurus 70 Generator Sets

    Mars 90 and Mars 100 Generator Sets

    Titan 130 Generator Set

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    Mobile Peaking PowerFour Taurus 60 Turbine Generator Sets,Refinery, U.S.A.

    Industrial CogenerationMars 100 Turbine Generator Set,Heat Recovery, Paper Mill, U.S.A.

    District Heating/CoolingTaurus 60 Turbine Generator SetSTAC Unit, U.S.A.

    District HeatingCentaur 50 Turbine Dual-Fuel, SoLoNOxCogeneration/District Heating, Germany

    Distributed PowerTwo Mars 100 Turbine Generator Sets,Combined-Cycle Utility Power, Australia

    Peaking PowerThree Titan 130 Turbine Generator SetsMunicipal Power, U.S.A.

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    16.0(15,200)

    11.2(10,600)

    12.4(11,800)

    13.6(12,891)

    14.8(14,000)

    12 000

    10 000

    14 000

    16 000

    18 000

    OUTPUTPOWER,

    kWe

    -30 -15 0 15 30(-22) (5) (32) (59) (86)

    INLET AIR TEMPERATURE, C (F)

    800010.0

    (9500)

    H E A T R A T E

    M J / k W h r ( B t u / k W h r )

    45(113)

    Output Power

    Heat Rate

    Mars 100 Generator Set Performance

    Mars 90 Generator Set Performance

    Generator Set Performance

    The following curves provideperformance data for eachcontinuous-duty Solargasturbine generator set at full

    load under standard conditions

    (sea level, natural gas fuel,60% relative humidity, zeroinlet and exhaust losses).Power and efficiency ratings

    are nominal at the generator

    ISO Continuous Heat Rate Exhaust Flow Exhaust

    Duty Output Temperature

    10 690 kWe 11 090 kJ/kW-hr 150 390 kg/hr 485 C

    10,520 Btu/kW-hr 331,550 lb/hr 910 F

    ISO Continuous Heat Rate Exhaust Flow Exhaust

    Duty Output Temperature

    9450 kWe 11 300 kJ/kW-hr 144 590 kg/hr 470 C

    10,710 Btu/kW-hr 318,760 lb/hr 870 F

    ISO Continuous Heat Rate Exhaust Flow Exhaust

    Duty Output Temperature

    7520 kWe 10 650 kJ/kW-hr 97 000 kg/hr 490 C

    10,100 Btu/kW-hr 213,840 lb/hr 910 F

    Taurus70 Generator Set Performance

    terminals. For detailedperformance data, pleasecontact the Solar Turbinessales office nearest you.

    Output Power

    Heat Rate

    10.3(9800)

    12.0(11,600)

    10.8(10,200)

    11.2(10,600)

    11.6(11,000)

    5500

    6500

    7500

    8500

    9500

    OUTPUTPOWER,

    kWe

    -30 -15 0 15 30 45(-22) (5) (32) (59) (86) (113)

    INLET AIR TEMPERATURE, C (F)

    4500

    12.5(11,800)

    H E A T R A T E

    M J / k W h r ( B t u / k W h r )

    10.8(10,235)

    12.8(12,130)

    11.2(10,615)

    11.6(10,995)

    12.0(11,375)

    12.4(11,755)

    8000

    13 000

    9000

    10 000

    11 000

    12 000

    OUTPUTPOWER,

    kWe

    -30 -15 0 15 30 45(-22) (5) (32) (59) (86) (113)

    INLET AIR TEMPERATURE, C (F)

    Output Power

    Heat Rate

    H E A T R A T E

    M J / k W h r ( B t u / k W h r )

    11.4(10,805)

    13.4(12,700)

    11.8(11,185)

    12.2(11,565)

    12.6(11,940)

    13.0(12,320)

    7000

    12 000

    8000

    9000

    10 000

    11 000

    OUTPUTPOWER,

    kWe

    -30 -15 0 15 30 45(-22) (5) (32) (59) (86) (113)

    INLET AIR TEMPERATURE, C (F)

    600011.0

    (10,425)

    Output Power

    Heat Rate

    H E A T R A T E

    M J / k W - h r ( B t u / k W - h r )

    Titan130 Generator Set Performance

    ISO Continuous Heat Rate Exhaust Flow Exhaust

    Duty Output Temperature

    14 000 kWe 10 465 kJ/kW-hr 179 060 kg/hr 490 C

    9920 Btu/kW-hr 394,750 lb/hr 920 F

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    14.0(13,270)

    16.0(15,165)

    14.4(13,650)

    14.8(14,030)

    15.2(14,405)

    15.6(14,785)

    16.4(15,545)

    700

    1300

    800

    900

    1000

    1100

    1200

    OUTPUTPOWER,kWe

    H E A T R A T E

    M J / k W h r ( B t u / k W h r )

    -30 -15 0 15 30 45

    INLET AIR T EMPERATURE, C (F)

    Output Power

    Heat Rate

    (-22) ( 5) (32) (59) (86) (113)

    12.8(12,130)

    12.0(11,375)

    12.4(11,755)

    2500

    5000

    3000

    3500

    4000

    4500

    OUTPUTPOWER,

    kWe

    HEATRATE

    MJ/kW-hr(Btu/kW-hr)

    -30 -15 0 15 30 45(-22) (5) (32) (59) (86) (113)

    INLET AIR TEMPERATURE, C (F)

    2000

    13.2(12,510)

    13.6(12,890)

    14.0(13,270)

    14.6(13,840)

    Output Power

    Heat Rate

    Taurus 60 Generator Set Performance

    Centaur 50 Generator Set Performance

    Centaur 40 Generator Set Performance

    ISO Continuous Heat Rate Exhaust Flow Exhaust

    Duty Output Temperature

    5500 kWe 11 840 kJ/kW-hr 78 820 kg/hr 510 C

    11,225 Btu/kW-hr 173,770 lb/hr 950 F

    ISO Continuous Heat Rate Exhaust Flow Exhaust

    Duty Output Temperature

    4600 kWe 12 270 kJ/kW-hr 68 680 kg/hr 510 C

    11,630 Btu/kW-hr 151,410 lb/hr 950 F

    ISO Continuous Heat Rate Exhaust Flow Exhaust

    Duty Output Temperature

    3515 kWe 12 910 kJ/kW-hr 67 000 kg/hr 435 C

    12,240 Btu/kW-hr 147,720 lb/hr 820 F

    ISO Continuous Heat Rate Exhaust Flow Exhaust

    Duty Output Temperature

    1210 kWe 14 795 kJ/kW-hr 23 540 kg/hr 505 C

    14,025 Btu/kW-hr 51,900 lb/hr 940 F

    Saturn 20 Generator Set Performance

    10.8(10,235)

    12.8(12,130)

    11.2(10,615)

    11.6(10,995)

    12.0(11,375)

    12.4(11,755)

    4000

    6500

    4500

    5000

    5500

    6000

    OUTPUTPOWER,

    kWe

    -30 -15 0 15 30 45(-22) (5) (32) (59) (86) (113)

    INLET AIR TEMPERATURE, C (F)

    3500

    13.2(12,510)

    Output Power

    Heat Rate

    HEATRATE

    MJ/kW-hr(Btu/kW-hr)

    11.8(11,185)

    13.8(13,080)

    12.2(11,565)

    12.6(11,940)

    13.0(12,320)

    13.4(12,700)

    3000

    5500

    3500

    4000

    4500

    5000

    OUTPUTPOWER,

    kWe

    -30 -15 0 15 30 45(-22) (5) (32) (59) (86) (113)

    INLET AIR TEMPERATURE, C (F)

    Output Power

    Heat Rate

    H E A T R A T E

    M J / k W - h r ( B t u / k W - h r )

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    H

    W L

    Basic Package Features

    Generator Set Length, Width, Height, Wet WeightDesignation m (ft-in.) m (ft-in.) m (ft-in.) kg (lb)

    Titan 130 14.0 3.3 3.3 74 390(46' 0") (10' 10") (10' 9") (164,000)

    Mars 100 14.5 2.8 3.6 73 028(47' 6") (9' 2") (12' 0") (161,000)

    Mars 90 14.5 2.8 3.6 64 698(47' 6") (9' 2") (12' 0") (142,500)

    Taurus 70 10.4 2.8 3.3 45 670(34' 0") (9' 2") (10' 9") (100,703)

    Taurus 60 9.8 2.5 2.9 32 808(32' 0") (8' 2") (9' 8") (72,342)

    Centaur 50 9.8 2.5 2.9 32 699(32' 0") (8' 2") (9' 8") (72,102)

    Centaur 40 9.8 2.5 2.9 32,631(32' 0") (8' 2") (9' 8") (71,952)

    Saturn 20 5.8 1.7 2.0 9980(18' 11") (5' 5") (6' 6-1/2") (22,000)

    Approximate Package Dimensions and Weights#

    #Actual values vary with customer options specified, such as type of generator.

    Industrial Gas Turbine rugged design

    high availability

    high reliability long life

    low maintenance

    extended overhaul intervals

    Main Gearbox epicyclic speed-reduction

    gearing

    Generators 50 Hz standard voltages

    60 Hz standard voltages

    Governor

    isochronous mode

    droop mode

    (automatic load-sharing withsimilar units in isochronousmode is standard)

    Starting electric starting system standard

    black-start systems available

    Lubrication System pumps reservoir

    filters

    low-pressure protection

    high-temperature protection

    air-to-oil or water-to-oil cooler

    Turbotronic Control System sequences starting and

    shutdown

    monitors/protects duringoperation

    microprocessor-based

    powerful with high reliability

    remote operation available

    Modifications standard factory modifications

    available to customize units tospecific applications

    Enclosures (optional)

    outdoor weather-resistant

    sound attenuated

    fire/gas detection/suppression

    Ancillary SystemsA wide variety of ancillaryequipment is available tomeet all installation needs:

    silencers

    filters

    ducting

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    Gas Turbine

    XHAUST COLLECTOR

    URBINE ASSEMBLY

    COMBUSTOR

    COMPRESSOR

    AIR INLET

    Gearbox Generator

    Base Frame

    FUEL SYSTEM

    OIL SYSTEM

    CUSTOMER CONNECTIONS

    Microprocessor-Based Controls

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    Product Development

    Collaborating closely asmembers of cross-functionalteams, Solar's employees workto develop new technologies and

    products to meet anticipated aswell as current customerrequirements. Solar's historicbackbone, the technical staff,continues to advance thecompany's technical leadershipwith such innovations as:

    pollution-prevention, drylow emissions SoLoNOxcombustion

    advanced, energy-saving

    primary surface gas turbinerecuperators

    fourth-generationmicroprocessor-basedcontrol systems

    gas turbines in newsize ranges

    ceramic gas turbinecomponents

    advanced gas turbinesystems for the 21st century

    Employee efforts in these areasare vital elements of Solar'scommitment to uncompromisingquality and continuousimprovement.

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    Worldwide Support Services

    Construction Services engineering procurement

    construction

    installation

    Customer Services

    Solar is committed to providingour customers with the lowestpossible life-cycle costs for theirturbomachinery projects as wellas comprehensive support

    services through our globalnetwork of overhaul centers,parts depots, field serviceoffices and training facilities.

    Field Service

    37 strategic locationsworldwide

    around-the-clock response

    ready access to Solar'sfull technical, research,engineering, and

    manufacturing resources

    Certified Parts

    genuine Solarturbine serviceparts stocked at depotsworldwide

    rapid order processingand shipment

    Overhauls

    gas turbine overhaul andrepair centers in Europe,Canada, Asia, Mexico,Nigeria, Australia, and U.S.A.

    exchange engine program tominimize downtime

    Technical Training

    expert training of customerpersonnel at field sites orSolar's facilities

    Extended Service Agreements extended warranty covering

    all engine and packagecomponents

    exchange engines

    fixed-cost maintenance

    Asset Management Services

    full-service plant operation andmaintenance for customerinstallations worldwide

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    Caterpillar is a registered trademark of Caterpillar Inc.Solar, Saturn, Centaur, Mercury, Taurus, Mars, Tit an, SoLoNO

    x

    and Turbotronicare trademarks of Solar Turbines Incorporated.

    Specifications subject to change without notice. Printed in U.S.A. 2001 Solar Turbines Incorporated All rights reserved

    Solar has been a pioneerin the design, manufactureand packaging of gas turbinesystems for more than 50 years

    and is a world leader in themid-range industrial gas turbinebusiness. So, customers in 90nations spanning the globe knowthey can rely on Solar Turbinesto provide rugged, reliableturbomachinerysystems, responsive service,technical assistance andservice parts availability witha worldwide, around-the-clocksupport network.

    For More Information

    For more information onSolargas turbine generator sets,please contact:

    Solar Turbines IncorporatedDept. BIPGP.O. Box 85376

    San Diego, CA 92186-5376, U.S.A.Telephone: (+1) 619-544-5352Telefax: (+1) 858-694-6715Internet: www.solarturbines.com

    or your nearestSolar sales office.

    U.S. Sales Offices:Anaheim, CA;Anchorage, AK;

    Chicago (Naperville), IL;

    Dallas (DeSoto), TX;

    Houston, TX;Miami, FL;

    New Orleans, LA;

    New York City(Upper Saddle River, NJ);Salt Lake City, UT;

    and Washington, DC.

    Outside the U.S., please contact:

    Solar Turbines Europe S.A.:Brussels (Gosselies), Belgium;London (Slough, Berkshire), U.K.,and Dubai, UAE

    Caterpillar Overseas S.A.Moscow, Russia

    Caterpillar China, Ltd.Beijing, Peoples Republic of China

    Solar Turbines AsiaNew Delhi, India; Singapore,Republic of Singapore; andTokyo, Japan

    Solar Turbines AustraliaMelbourne (Rowville), Victoria

    Solar Turbines Canada Ltd.Calgary, Alberta

    Turbinas Solar, S.A. de C.V.Mexico City, Mexico

    Delcom Services SDN BHDKuala Lumpur, Malaysia

    P.T. IndoturbineJakarta, Indonesia

    Solar Turbines HeadquartersSan Diego, California