solar parabolic water heaters project report

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    SOLAR

    HEATER.

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    This is to certify that has successfully completed his term

    work in __________Project Work as per prescribed

    syllabus.

    Submission date: -

    H.O.D GUIDED BY:

    Mechanical Engineering Dept.

    PRINCIPAL

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    Acknowledgement

    We feel in great in presenting the report ofour project SOLAR HEATER which findsapplication in much modern equipment andsystem, this project is done in partialfulfillment of D.M.E. (Diploma in mechanical

    engineering) course at the

    We wish to express our sincere gratitudeand thanks to our guide professor. Duringour whole project work for his inspirationgive to us and guidance showered open us.

    He was greatly helpful to us by solving allour queries and difficulties. We are alsothankful to our head of the department ofmechanical engineering

    Last but not we are thankful to and all out

    lecturers who showered upon there help andguidance during the project work and alsoour friends who always ready to help.

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    SR.NO. DESCRIPTION PAGENO.

    1 INTRODUCTION

    2 PROJECT PLANNING

    3 MARKET SURVEY

    4 PROJECT LIFE CYCLE PHASES

    5 COSTING

    6 DETAILS

    7 BILL OF MATERIALS

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    CHAPTER:-1

    Importance of project

    Characteristics of Project

    Objectives of project

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    ]Importance of project

    The process of project work depends onintelligence, skills, creativity, and energy ofgroup of student.

    Project work has been required studies of

    number of subject project work will provide anopportunity for coordination and integration oftheory and practices a wide of cognitive skill andnecessary in a technician.

    The purpose of providing project work is toexpose to problems and to introduce you to the

    procedures used to reach e efficient acceptablesolution.

    By doing this you gain confidence in takingdecision and taking problems project work willintegrate and train the skill required by you in

    study.

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    Characteristics of Project:

    The following are the main characteristics of theproject:

    1. OBJECTIVE :

    A project has fixed set of objective have been

    achieved, the project cease to exit.

    2. LIFE SPAN :

    A project cannot continue endlessly. It has to come

    to an end what represents the end would normally

    be spelt out in the set of objective.

    3. SINGLE ENTITY :

    A project is one entity and is normally entrusted to

    one responsibility centre while the participants in the

    project are many.

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    4. TEAM WORK :

    A project call for a team work the team is constitutedof members belonging to different disciplines and

    organization.

    5. LIFE CYCLE :

    A project has life cycle, reflected by growth maturingand decay. It definitely has a learning component.

    6. UNIQUENEESS:

    No two projects are exactly similar, even if they are

    duplicated. The location, the infrastructure, the

    organics and the people make the project unique.

    7. CHANGE :

    A project sees many changes may not have any

    major impact. The can be some changes which with

    change the entire character or course of the project.

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    Objectives of project:

    The following are the main objective ofproject.

    Project work enables a student to work as agroup. This is a very mush important in

    engineering fields.

    A student can developed his mind towards

    engineering field and they come to know various

    manufacturing techniques and processes.

    A student can develop good knowledge about

    various machines and equipments used for

    manufacturing of various parts.

    Each can develop his ability to plan a work and

    take appropriate decision.

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    Aims of project work:

    The course listed above can be achieved bydesigning suitable learning exercises inclass room, laboratory, following aims could

    be achieved.

    To develop planning and decision making skills.

    To provide student with an opportunity to

    develop and demonstrative confident and abilityto tackle problem and sprit of achievement.

    To provide with experience and practices to

    teaching problems, that they are likely to meet in

    industry.

    To integrate and reinforce skills required the

    students in separate subject.

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    To provide interdisciplinary studies of the

    subject.

    To develop higher level skills for solution of

    project.

    To given student an opportunity to learn to keepgood records and to presents an engineers and it

    can only achieved by practices.

    To present an excision and demanding of the

    student.

    To develop ability to work in team positively.

    To make up student mind not work individually

    but also to work in team.

    To get the knowledge of each student in varioussubjects which have been studied before

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    To treat the students to make work project and to

    decide cost, time and its advantages themselves.

    The students can know work difficulties and right

    way of mending those difficulties.

    To develop leadership in students with help of

    project work.

    To develop the estimation of mechanical

    instruments prevailed in market.

    To develop unity in- group project.

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    CHAPTER:-2

    Project planning

    Introduction

    Steps of project planning

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    Steps of Project Planning:

    1. Selection of project

    2. Market survey

    3. Production capacity

    4. Investment decision

    5. Design and drawing6. Selection of material

    7. Selection machines, tools and equipments

    required.

    8. Resource labor, transportations, loss of

    manufacturing.

    9. Including material required process10. Inventory planning

    11. Process planning

    12. Preparation of F.P.C & O.P.C

    13. Coasting

    14. Testing of project

    15. Market response of project.

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    Market Survey

    You need to check yourself a market prospect ofthe product selected by you before launch aventure. You should rely merely upon institutionor here say to access the market prospect. Acomprehension market study is must be specificadvantage of such a study are.

    It enables you to evaluate viability of an

    enterprise by arcing at a year estimate of seals.

    It makes it possible for you to estimate scale

    and utilization of install capacity with reference

    propose enterprise.You can judge weather proposed capacity is on

    higher and lower size.

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    It provident a preliminary input for the

    marketing strategy and process formulation orthe enterprise (A market program is a set

    decision refried in a respect of various market

    related to issued it influents the market

    performance of an enterprise.)

    Market survey is usually focused on grossmarket demands present and future. It typicallyhighlights the gaps between expected marketdemand and supply in respect offer givenproduct. Such a gap could be positive (demandexceed supply) and therefore favorable. The

    gap could be negative a favorable gap is doesnot guaranty market success for an enterprisea market success is and between of favorabledemand supplies gap as well effective marketprogram.

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    CHAPTER:-4

    DETAIL

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    DETAIL

    1)STRUCTURE

    3) BATTARY

    4) SWITCH

    7) OTHER COMPONETS

    1)STRUCTURE

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    A great inexpensive tool that allows you to have compressed air

    ready at any time is called a portable compressed air carry tank.

    These are metal tanks that you take and fill up from an air filling

    station at your local garage or fill from your air compressor

    Feature Detail:

    72 cubic inches lightweight aluminum composite

    Consistent flow technology piston

    Dual safety rupture plugs for both bottle and downstream

    safety

    Nickel plated brass bonnet

    Certified fill nipple and dual locking set screws

    Supply

    Compressed air or nitrogen

    Length:

    13 inches

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    3) BATTARY

    MATERIAL :- STANDARD

    SIZE :- AS PER REQUIMENTS

    Manufacturing Company introduces the a double acting, non-

    rotating pneumatic cylinder. It is a compact, aluminium-

    extruded body cylinder designed for international machine

    requirements. The is capable of carrying side loads of up to

    700 kg-force and movements up to 4.6 N-m.

    The tooling plate has a radial deflection ranging from 0.17 mm

    to 0.61 mm, and a rotational tolerance of less than or equal to

    1/2 of a degree. The cylinder has a PTFE-impregnated, hard

    anodized aluminium body that provides superior wear

    resistance. The repairable cylinder is dimensionally-

    interchangeable with similar compact extruded aluminium

    body cylinders. The cylinder also features a new miniature

    switch that slides into a track in the cylinder body. Expected

    service life of the EF2 cylinder is 2,500 km. cylinders are

    available in ten bore sizes, 12 mm to 100 mm, and a wide

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    on the road. While the car is running on fossil fuel, the

    compressor refills the compressed air tanks. The control

    system maintains a zero-pollution emission in the city at

    speeds up to 60 km/h.

    Simple instruments are used to make our project, they

    are listed below:-

    Scale

    Outside and inside caliper Rough File

    Smooth File

    Center Punch

    Surface Plate

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    Anvil

    Hammer

    Hacksaw Frame and Blade

    Spanners

    Screw Driver

    A Height of Center 165 mm

    B Length 1839 mm

    C Swing Over Saddle 203 mm

    D No. of Spindle Possible 8

    E Range of Spindle Speed 240 to 790 rpm

    F Range of Gross Feed 0.008 to 0223

    LATHE MACHINE

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    mm

    G Range of width worth Thread

    per inch

    4 to 120 TPI

    H Net wet of Machine 690 kg

    Specification of tool and equivalent required for the

    project cutting tools:-

    Carbide Tool

    H.S.S. Tool

    Drill Different Sizes

    MACHINE USED AND THEIRSPECIFICATION

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    Various machine required for project as under:-

    1)Lathe Machine:

    A Max. diameter of mod to cat 180 mm

    B Strike 75 to 150 mm

    C No. of Stroke per minute 60

    D Blade Size 350 mm

    E Motor 1 hp

    F Approximate Wt. 225

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    2)Grinding Machine:

    A Name Bench Grinding

    M/c

    B Overall Height -

    C Overall Weight 400kg

    Article I. MACHIN

    E USED AND THEIR

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    A Capacity on Steel 50 mm

    B Spindle Nose Mt. 4 Mossel

    Tape

    C Dia. of Spindle 62.5 mm

    D Range of Spindle Speed 25,70,105,140,1

    65, 280,429,555

    rpm

    E Max. distance from Spindle nose

    to bed

    150 mm

    F Motor 3 hp

    G Approximate Wt. 1280kg

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    OTHER COMPONETS

    WE HAVE TO REQUIREMNETS LOTS OF

    OTHER COMPONETS LIKE BOLT, NUT,

    BATTERS ,REQUIREMENTS MATERIALS

    ETC.

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    COSTING

    COST ESTIMATION

    An approximate costing of the project was done

    on the basis of market survey. Costing of the product

    can be work out based on some simple assumptionused by the industries:-

    For the purpose of costing, some basic considerations

    are given below:-

    a. Direct expenses : 5% of the material cost

    b. Factory overhead : 5% of the prime cost

    c. Selling overhead : 10% of factory cost

    d. Profit : 25% of production cost

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    SELLING PRICE OF PROJECT IN MARKET

    a. prime cost of products is:

    Material cost + Labor cost + Expenses

    =1394 + 1230 + 800

    =3424

    b. Factory overhead:

    5% of prime cost

    =171.2

    c. Factory cost:

    Prime cost + Factory overhead

    =3595.2

    d. Selling overhead:

    20% of factory cost

    =719.04

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    e. Production cost:Factory cost + selling overhead

    =4014.24

    f. Profit:

    25% of the production cost

    =1003.56

    Therefore the selling price of the product is

    Total cost + Profit = Rs.5018

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    CONCLUSION

    After completing the major project on SOLAR

    HEATER we are much happy and would like to thank our

    professor, guides and the lectures of the concerned

    department who have guided us.

    While making this project we have been able to learna lot and understand the various aspects of SOLAR

    HEATER we can use our knowledge, which we get during

    our study.