sol-gel technique for textile finishing antistatic and ... · mahltig et al., journal of materials...
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Sol-Gel technique for textile finishing antistatic and repellent surfaces
Torsten Textor1, Boris Mahltig2
1 Deutsches Textilforschungszentrum Nord-West e.V.
Krefeld, (DTNW)
2 Gesellschaft zur Förderung von Medizin-, Bio- und Umwelttechnologien e.V., Dresden, (GMBU)
DT NW
2 DT NW
Problem
during winter or generally in dry environments a electro-static charging occurs, e.g., in case of - Walking over a carpet - Getting into/out off a car - Taking off a pullover - Combing of hair …
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Effect
• Attraction/repulsion of light particles • Increased soiling • Electric shock (sometimes painful) • Spark formation • Ignition of flammable vapor, gases, powders • Unexpected operation of airbags • Explosion at gas stations (unfrequently, but it happens!)
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Parameters influencing the charging developing if two surfaces are separated • materials that are in contact • area of contact • velocity of separation • purity of the surfaces • amount of humidity at the surface
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Surface resistance of textile fibers Amount of humidity stored
Viscose 107 10-12 Cotton 108 8-10 Polyamide 1012 4 PAN 1014 1,5 PET 1014 0,3-0,4 PVC 1014 0,2 PP 1015 <0,1
[Ω]+ [wt.-%]
• 65% rel. atmospheric moisture, 21°C • + nach DIN 54345
Wirkerei- und Strickerei-Technik 41 (1991) 7
antistatic finishing à hydrophilic finishing
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Rating of the quality of an antistatic finishing
< 5*109 Ω excellent 5*109 – 5*1010 Ω good 5*1010 - 2,5*1011 Ω average > 2,5*1011 Ω bad
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Aims
Development of coatings based on i/o-hybrid polymers or nanosols, lowering the surface resistance below 5*109 Ohm Maintaining or achieving a good repellence of the antistatic textile
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low surface resistance + high repellence
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(RO)4Si
(SiO2)n
(SiO2)m
(SiO2)m
AD
DIT
IVE Precursors
Nanosol
Lyogel
Xerogel
Preparation and Modification of inorganic nanosols
Hydrolysis
application, e.g., textile
Drying, curing
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ADDITIVE = hydrophobic/oleophobic alcoxy silanes
Repellence = hydrophobic/oleophobic surfaces
10
Contact angle of a hydrophobic hybrid polymer (applied to a PET-Film)
DT NW CF3 (CF2)5 (CH2)2 Si
OC2H5
OC2H5
OC2H5
fluoro-modified alkoxy silane
Increasing amount of the
fluorine compound
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e.g., quarternary ammonia compounds, ionic silanes or amines
improved antistatic effect à hydrophilic surface
ADDITIVE = hydrophilic alcoxy silanes
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Combining two opposed properties?! Hydrophobic and hydrophilic?!
hydrophobic
hydrophilic
humidity
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SiO2 C1 C4 Phenyl C8 C12 C16 Referenz0
1
2
3
4
5
6
7
DuP
ont N
ote
SiO2-Sol Behandlung von Polyester Reihe M639
Si
OC2H5
OC2H5
H5C2OCH3
hydrophobic modification of a polyester farbic employing different alkyl silanes
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SiO2 C1 C4 Phenyl C8 C12 C16 Referenz
1E11
1E12
1E13
Obe
rfläc
henw
ider
stan
d [O
hm]
SiO2-Sol Behandlung von Polyester Reihe M639
Si
OC2H5
OC2H5
H5C2OCH3
… effect for the surface conductivity?!
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0 2 4 6 8 10 12 14 16 18 20
1E7
1E8
1E9
1E10
Obe
rfläc
henw
ider
stan
d [O
hm]
Konzentration Aminosilan [vol-%]
APS AAPM TRIAMO
Reihe M699 , Sol aus TEOS und MTES mitsteigender Menge an Aminosilanenauf Mischgewebe Polyester/Baumwolle
… increasing the amount of amino silane standard-sol + hydrophobic additive + amino silane
Si
OC2H5
OC2H5
H5C2ONH2
Si
OCH3
OCH3
OCH3
NH NH2
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0 2 4 6 8 10 12 14 16
1E7
1E8
1E9
1E10
1E11
1E12
1E13 PES-fabric; 9,8% APS CO/PES-fabric; 9,8% APS PES-fabric; 17,8% APS CO/PES-fabric; 17,8% APS
surfa
ce re
sist
ance
[Ohm
]
chain length [C-Atoms]
standard-sol + hydrophobic additive + amino silane varying the hydrophobic additive …
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10 20 30 40 50
1E7
1E8
1E9
1E10
1E11
1E12
1E13
TEOS/APS-Sol varying Hexadecylsilane concentration
PES; 9,8% APS CO/PES; 9,8% APS PES; 17,8% APS CO/PES; 17,8% APS
surfa
ce re
sist
ance
[Ohm
]
share of C16 compared to TEOS [vol-%]
… increasing the amount of the hydrophobic compound
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0 2 4 6 8 10 12 14 160
5
10
15
20
25
30
35
40
45
50
55
60
TEG
EW
A d
rop
pene
tratio
n tim
e [m
in]
chain length [C-Atoms]
CO/PES-fabric; 9,8% APS CO/PES-fabric; 17,8% APS
TEGEWA drop penetration time
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Water-repellence, DuPont Grading
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Modification with fluorinated Additives
M758A M758B M758C M758D M758E0
1
2
3
4
5
6
7
8
DuP
ont G
radi
ng
fluor modified sols
CO/PET PET
Oil repellence (AATCC 1970): also up to 8
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M758A M758B M758C M758D M758E
1E7
1E8
1E9
1E10su
rface
resi
stan
ce [O
hm]
fluor modified sols
CO/PET PET
Modification with fluorinated Additives
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0 2 4 6 8 10 12 14 16 18
1E7
1E8
1E9
1E10
1E11
1E12
9,8% share of AAPM 17,8% share of AAPM 9,8%; +55000 scrubbing cycles 17,8%; +55000 scrubbing cycles
Sample M715, Polyester
surfa
ce re
sist
ance
[Ohm
]
chainlength [C-atoms]
Scrub-resistance
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Laundry tests
0 2 4 6 8 10 12 14 16 18 20
1E7
1E8
1E9
1E10
1E11
Sol M759 - TRIAMO/MTES-Sols
surf
ace
resi
stan
ce [O
hm]
concentration TRIAMO [vol-%]
CO/PES PES CO/PES - after laundry PES - after laundry
5:1 3:1 1:11E7
1E9
1E11
surf
ace
re
sist
an
ce [O
hm
]ratio TEOS:GPTMS
Polyester PET/CO Polyester after laundring PET/CO after laundring
17,8% AAPM + OctyltriethoxysilanLini-Tester bei 60°C
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APS Triamo
Theoretical XPS rel. shortfall/excess theoretical XPS rel. shortfall/excess
O 26wt.% 25wt.% 22wt.% 17wt.%
N 11wt.% 7wt.% -32% 18wt.% 10wt.% -44% C 35wt.% 46wt.% +30% 49wt.% 55wt.% +14%
Si 28wt.% 22wt.% 11wt.% 18wt.%
XPS-measurements
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0 50 100 150 20020
40
60
80
100
120
90
92
94
96
98
100
102
tem
pera
ture
[°C
]
time [minutes]
sample w
eight [%]
Change of weight during heating
27 DT NW Mahltig et al., Journal of Materials Chemistry 2005, DOI: 10.1039/b505177k
super-paramagnetic magnetic coatings
photocatalytic activity
Antistatic+repellence improved stab-resistance
Sol-gel-coating improving the weather
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Acknowledgements
We thank the DECHEMA Gesellschaft für Chemische Technik und Biotechnologie e.V.
for financial support of the project AiF-Nr. 15299BG, which is part of the programm to support the „Industriellen Gemeinschaftsforschung (IGF)� with financial
resources of the Bundesministeriums für Wirtschaft und Technologie (BMWi) which was carried out by the Arbeitsgemeinschaft industrieller
Forschungsvereinigungen e.V. (AiF)
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Thank you for your attention!
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