sohail orignal

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1 INTRODUCTION OF THE COMPANY INTRODUCTION TEXTILE INDUSTRY OF PAKISTAN In 1947, at the time of independence Pakistan Textile Industry was like a feeble child with only three cotton mills, a small woolen spinning, whereas weaving, hosiery and knitwear were features of cottage industry. Now when we have entered into new millennium, Pakistan’s Textile Industry has become a stalwart fellow, which has grown in all sections. Now we are not only self-sufficient but are also exporting surplus products. Today we have over 8.358 million installed spindles, 166,00 installed rotors 20,00 shuttle less looms, 200,00 power looms, 8,00 terry towel looms, 7620 canvas looms, 157,00 woolen/worsted installed spindles, 15,00 woolen looms, 12,00 knitting machines, over 600 processing units and over 2500 garments units. We all know, journey of textiles starts from seed and culminates at ready-to-wear garments and in present competitive world scenario, it is combination of high production efficiencies, most appropriate technologies and work methods, together with trained work force, management and marketing skills which can give any industry a successful status. Textile industry today is the backbone of economy of Pakistan and provides the largest number i.e. about 40% of total industrial jobs and very vast industrial service opportunities. It has always been the pillar of Pakistan’s economy contributing substantially to Govt. revenues. It also has a dual linkage. As a major consumer of domestic cotton,

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Umar usman enterprises internship report

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Page 1: Sohail Orignal

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INTRODUCTION OF THE COMPANY

INTRODUCTION

TEXTILE INDUSTRY OF PAKISTAN

In 1947, at the time of independence Pakistan Textile Industry was like a feeble child

with only three cotton mills, a small woolen spinning, whereas weaving, hosiery and

knitwear were features of cottage industry. Now when we have entered into new

millennium, Pakistan’s Textile Industry has become a stalwart fellow, which has grown in

all sections. Now we are not only self-sufficient but are also exporting surplus products.

Today we have over 8.358 million installed spindles, 166,00 installed rotors 20,00 shuttle

less looms, 200,00 power looms, 8,00 terry towel looms, 7620 canvas looms, 157,00

woolen/worsted installed spindles, 15,00 woolen looms, 12,00 knitting machines, over

600 processing units and over 2500 garments units.

We all know, journey of textiles starts from seed and culminates at ready-to-wear

garments and in present competitive world scenario, it is combination of high production

efficiencies, most appropriate technologies and work methods, together with trained work

force, management and marketing skills which can give any industry a successful status.

Textile industry today is the backbone of economy of Pakistan and provides the largest

number i.e. about 40% of total industrial jobs and very vast industrial service

opportunities. It has always been the pillar of Pakistan’s economy contributing

substantially to Govt. revenues. It also has a dual linkage. As a major consumer of

domestic cotton,

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It provides a market for a leading cash crop and thus has a critical influence on the

growth and productivity in agrarian sector. Hence the performance of the textile industry

has a vital impact on the overall growth and development of the economy. The industry

also tops, as an earner of ever-so- scarce foreign exchange and exported goods worth US

$4.9billion last year and this amount is about 60% of the total national exports. Its share in

total GDP is 8.5%. The investment in Textile Industry is 31% of total investment. The

interest that banks and other financial institutions earn from Textile sector is RS. 4 billion

per annum. The salaries and wages that Textile sector provides to workers is Rs. 40 billion

per annum. Its contribution to R & D is RS.116 million per annum. This very remarkable

achievement did not come easily and is due to the combined and tireless efforts of the

Govt. Planners, industrialists, technical support staff and our hard working and

inexpensive labor. On the top of these, Pakistan has been blessed with suitable climate and

perennial supply of good quality water to grow about 1.7 million tons per annum of the

lint cotton, “the silver fiber” that forms a natural and sound base for a viable textile

industry. Pakistan textile industry consumed 1441 million Kg raw cotton and 406 million

Kg fiber during 1998-1999.

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UUE Profile:

Mr Umar Usman who was the founder established Umar Usman Enterprise limited in

2000 and now Mr. Umar usman is the chief executive. The Umar Usman Enterprise is

established under the company ordinance 1984.

. The company has modern computerized networking system. All the Accounting and

finance relating work is carried out through computer. The company has capability in

fabric, ginning spinning, knitting laundry and apparel provided there customer.

The company’s apparel division, which is provide high quality garments, is

situated at 26 p jinah colony , near nishat cinema, Faisalabad. But its registered office has

shifted to mitgumrhy Bazar Faisalabad.

The company implements the quality system and had awarded ISO 9002

certificate. The company maintains quality standard at all levels to establish consistency

and efficiency. The company is exporting its products to U.S.A.U.K. and Germany.

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Vision Statement

A leading provide the textile products by producing the highest quality of products

and services to its customers.

To strive for excellence through commitment, integrity, honesty and team work.

Highly ethical company and be repeated corporate citizen to continue playing due

role in the social and environmental sectors of the company.

To develop and extremely motivated and professional trained work force, which

would drive growth through innovation and renovation.

Sustained growth in earning in real terms.

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Mission Statement:

Our mission is to be a dynamic, profitable and growth oriented company by

providing good return on investment to its shareholders and investors, quality products to

its customers, a secured and friendly environment place of work to its employees and to

project Pakistan’s image in the international market

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CHAIRMAN/CHIEF EXECUTIV OFFICER:

MR.Umar Usman

DIRECTORS:

CH. Shekel Ahmad

Rana Altaf sb

CHIEF FINANCIAL OFFICER:

MR. BINYAMIN

COMPANY SECRETARY:

MR. ABDUL BARI HAQQANI

AUDITORS:

M/S RUAZ AHMAD CHARTERED ACCOUNTANTS

BANKERS:

HABIB BANK LIMITED

MCB LIMITED

REGISTERED OFFICE:

JINNAH COLONY, P-26, FAISALABAD, PAKISTAN

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History of UUE:

Umar Usman Enterprise were incorporated in 2000 with 2 braches. It is a Pvt

limited company with its registered office at Faisalabad . It is vertically integrated textile

unit. It has deal with own spinning, knitting, processing and stitching units in faisalabad.

Initially it was only deal with in spinning. But in 2002 company changed its strategy in

adding up most process and disposed off three spinning units. In 2005 enterprises made its

own garments units with only 5 stitching machines but today it has about 10 stitching

machines of different brands. All credit of this success goes to visionary personality of

Mr.Umar Usman, the Chief Executive of the company.

They always to deal with the best textile mills in creating, developing and

manufacturing of knitted apparel products right from basic to highly fashioned garments

thus responding to emerging trends in the industry. They translate conceptual ideas of our

customers into reality and shape them through our technical bent and professional

acumen. The team here strongly believes that Customer satisfaction is the essence of

business today. UUE has the technology with expertise, products with knowledge and

most importantly the right mindset to achieve total customer satisfaction.

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Turn Over History

Largest Knitwear Exporting Company of the country.

Turn Over

in Millions(Rs.)

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FTL has awarded UUE.

Divisional Quality Award 2005

JCPenney has awarded UUE "Divisional Quality Award".

Operational Excellence Award for 2002

FTL has awarded UUE "Accuracy of Information and Compliance Supplier Award ".

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Production Details of UUE:

1. Umar Usman Enterprise were incorporated in 1984 with 3 spinning mills. It is a

public limited company with its registered office at Faisalabad and listed in all

stock exchanges of Pakistan. It is vertically integrated textile unit. It has its own

spinning, knitting, processing and stitching units. Initially it was engaged only in

spinning. But in 1993 company changed its strategy in adding up most process and

disposed off three spinning units. In 1995 company made its own garments units

with only 35 stitching machines but today it has about 1000 stitching machines of

different brands. All credit of this success goes to visionary personality of Mr.

Anosh, the Chief Executive of the company.

2. They strive to lead in creating, developing and manufacturing of knitted apparel

products right from basic to highly fashioned garments thus responding to

emerging trends in the industry. They translate conceptual ideas of our customers

into reality and shape them through our technical bent and professional acumen.

The team here strongly believes that Customer satisfaction is the essence of

business today. UUE has the technology with expertise, products with knowledge

and most importantly the right mindset to achieve total customer satisfaction.

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Business Principles of UUE:

Corporate Objectives

To maximize the wealth of shareholders, increase market share and achieve customer

satisfaction. Making arrangements towards achieving total quality standards, to get growth

through professional management, to reduce the cost of production up to minimum level,

to control the atmosphere by installation of latest machinery, to continue to improve /

surpass past achievement.

To lead the local manufacturers, attain a good word of mouth and to make company

image stronger in the international market.

Quality and ISO 9000 in Umar Usman Enterprise

UUE has ISO 9002 certification and the registration # 99086699. We have the logo of

three accreditation bodies ANSI RAB USA, UKS UK. MOODY conducted DAR/TAG

Germany and the audits.

What is ISO (International Standards Organization) a worldwide body that prepares

and issues the standards?

What is quality? Performance on the parameter or customer satisfaction is called

quality.

What is quality assurance? All actions necessary to ensure that a product and services

will be satisfy all quality requirements and provide the consistency in the product.

What is Total Quality Management (TQM)? A management approach based on the

participation in the quality of every member of an organization to delight all customers

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How does UUE maintain these factors?

UUE Textile has documented a quality manual that states the quality management system

of the organization. Management establishes a documented quality plan setting out the

specific quality practice, resources required and the sequence of activities relevant to

particular product

Quality Control System at UUE:

There are quality checks at every stage of manufacturing starting from Raw Cotton, Yarn

Fabric, Processing, Cutting, Stitching and Packing. Before the fabric is cut, it is checked

whether it conforms to the customer’s standards of shrinkage, finished g/cm 2 etc. After

each lot of fabric is cut, 100% cut parts inspection is conducted to ensure that only good

quality pieces move to the stitching units. During the process of sewing, each and every

process is inspected by in line

Inspectors. The inspectors make sure that only good parts move to the next stage. An

individual tracking number is sewn inside each garment. After trimming and pressing of

the garments, highly experienced final inspectors inspect each garment. The Quality

assurance team monitors the performance of every individual inspector b picking up the

inspected garments and checking the quality of these garments.

To ensure that the garments are packed as per the requirements of our valued

customers, we can even track & check, which ease the garments, has been packed in. With

the help of this, we plan to achieve the Zero Defect Level.

Corrective and preventative Action:

UUE has a very strong corrective and preventative action plan. UUE has centralized the

corrective action and controls the non-conformity arising in the system. If necessary the

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relevant person immediately takes the corrective action. For preventative action, the

department head keeps the record. Electronic records are kept by the Information

Technology Department.

ISO & TQM:

ISO department provides a management system at UUE, which is free of non-

conformance. The department has training system that creates awareness of Total Quality

Management System (TQM). All the departments and people at all involved in this

program. UUE has a team of qualified and certified auditor who would check, improve

and ensure the consistency in the system.

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Organizations Values:

Trust

Integrity

Respect

Customer profile

Umar Usman Enterprise has also proud of work best Labels like

1 Nishat textile mill fsd

2 Hilal textile mill fsd

Corporate Objectives:

1. Maximization of wealth of shareholders.

2. To increase market share

3. To achieve customer satisfaction.

4. Making arrangements towards achieving total quality standards.

5. To get growth through professional management.

6. To growth through professional up to minimum level.

7. To control the atmosphere by installation of dated machinery.

8. To continue to improve/ surpass past achievement.

9. To lead the local manufactures.

10. To attain a good word of mouth and to make company image.

11. Stronger in the international market

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Management and Departmental Hierarchy in UUE apparel division:

1. Merchandising

2. Production the goods on customer order

3. Industrial engineering

4. Production which receive other textile mill

i. Cutting

ii. Stitching

iii. Finishing

iv. Clipping

v. Packing

vi. Shipment

5. Quality assurance

6. Quality control

7. Human Resource

8. Information Technology

9. Procurement

10. Finance

11. Forwarding

12. Stores

13. Marketing

14. Transportation

15. Compliance

16. Washing

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Management Hierarchy in UUE

Top Management

Middle Management

Chief Executive

Officer

General Manager

Manager

Deputy

Manager

Assistant

Manager

Senior

Officer

Officer

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Lower Level Management

Supervisor

Foreman Operators Helpers

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DEPARTMENTALIZATION

Departmentalization is the arrangement of Individuals job activities into groups and these

groups are combined to from larger department and units to form the total organization

The Departmentalization in UUE TEXTILE is very clear. These departments are Human

resources, marketing, finance, production, export, purchasing, administration and quality

assurance.

Except quality assurance all department are under the supervision.

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COMPANY ANALYSIS

SWOT Analysis

SWOT Analysis is necessary for the smooth functioning of every business. Following is a

brief SWOT analysis.

Strength

Specialist Financial expertise.

New and innovative product or service

Location of business

Quality processes and procedures

Weaknesses

Lack of marketing expertise

Undifferentiated products and service (i.e. In relation to competitors)

Poor quality goods or services ( for local customers)

Damaged reputation

Opportunities:

Developing market such as the Internet.

Mergers, joint ventures or strategic alliances

Moving into new market segments that offer improved profits

New international market

Market vacated by an ineffective competitor

Threats:

New competitor in your home market

Price wars with competitors

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Competitor has a new, innovative product

Competitors have superior access to channels of distribution

Taxation is introduced on your product

BCG Matrix:

Boston Consulting Group is used to help corporations with analyzing their business units

or product lines. This helps the company allocate resources and is used as an analytical

tool in brand marketing, product management, strategic management, and portfolio

analysis.

UUE is divided its channels according to its program

NIshat is not only has the largest revenues, but also enjoys the largest market share of all

Textile Industries operating in the country, in term of Production. It has high market share

and market growth is also very not low so we put it in the category of Super Stars.

Hilal show market growth is high and market share is also high so we put it in the

category of Stars.

Existing channels Profitability

Nishat 65%

Hilal 80%%

Indus 75%

Zhaid g 100%

Mustak 60%

Levi’s 40%

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Indushas market share not much low but till not high and show market growth is very

high so it is in the category of starting stars and all other competitors rest in the

Question mark.

Growth Strategies:

Market Penetration:

Market penetration means a strategy for company’s growth by increasing sales of current

products tocurrent market segments without changing the product. UUE has a better

market penetration. Many modifications come in UUE. For example: Now a day’s Fair

Price Storeentertain the people very well.

Product Development:

Product Development means a strategy for company growth by offering modified or new

products to current market segments. For example: They are now offering Hand Made

Trousers.

Existing Products New Products

Existing

Markets

1.Market penetration 3.Product development

New Markets 2. Market development 4.Diversification

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Market Development

Market Development means a strategy for company growth by identifying and developing

new market segments for current company products. For example: UUE is now offering

apparel manufacturing.

Market Diversification

Diversification means a strategy for company growth by starting up or acquiring

businesses outside the company’s current products and markets. It is no diversification in

UUE.

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Financial Analysis

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In 2008 Deffered income on sale and lease back of operating fixed asset are 4,891 and in

2009 it is decreased by 2,515

In 2008 total equity and liabilities are 8,234,421 and in 2009 it rose to 9,621,739 In 2008 non current assets are 3,047,941 and in 2009 it rose to 3,166,615 And current assets in 2008 are 5,186,480 and in 2009 it is increase by 6,455,124 So total assets in 2008 are 8,234,421 and in 2009 it is increase by 9,621,739