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Page 1: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 2: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

SMT OverviewSMT Overview• Established in 1995.• Independent Stocking Distributor of

Electronic Components and Peripherals.

• Located in S.W. Connecticut approximately 1.5 hours from N.Y.C. and 2.5 hours from Boston.

• Woman Owned Small Business

Page 3: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Facility OverviewFacility Overview• 72,000 sf. facility specifically

engineered for the proper storage, inspection, and distribution of ESD and humidity sensitive electronic components.

• Over 100,000 line items in-stock from over 600 manufacturers.

• Actives, Passives, IC’s, Discrete’s, Connectors, LCD’s and Peripherals

Page 4: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 5: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 6: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Facility SecurityFacility Security

Page 7: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Dehumidification Dehumidification SystemSystem

Page 8: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

ESD Floor ESD Floor TreatmentsTreatments

Page 9: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

ESD AirESD Air--locklock

Page 10: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

SMT Corporation SMT Corporation Certifications & MembershipsCertifications & Memberships

• ISO9001:2000 CERTIFIED• AS9120:2002 CERTIFIED• ISO14001:2004 CERTIFIED• OHSAS 18001:2007 CERTIFIED• ANSI/ESD-20.20:2007 CERTIFIED • WBENC CERTIFIED• IDEA MEMBER• ERAI MEMBER• GIDEP MEMBER• AIA MEMBER• EPA REGISTERED

Page 11: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

China Trip 2008

Page 12: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 13: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Vehicle Inspection Vehicle Inspection Point Just Outside Point Just Outside

City of ShantouCity of Shantou

Page 14: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 15: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Entering Entering City of ShantouCity of Shantou

Page 16: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 17: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Electronic Debris Stored Electronic Debris Stored in Front and Back Yards in Front and Back Yards

seen while driving seen while driving through city streetsthrough city streets

Page 18: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 19: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 20: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 21: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 22: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 23: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Shantou warehouse: Boards stacked, waiting for chip

removal.

Page 24: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 25: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 26: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Components being washed in Components being washed in the river & laid on bank to dry.the river & laid on bank to dry.

Page 27: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Washing components in riverWashing components in river

Page 28: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Components on river bank Components on river bank dryingdrying

Page 29: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Pulled componentsPulled componentsdrying on city drying on city

sidewalks, then sidewalks, then separated by type.separated by type.

Page 30: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 31: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 32: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

0402 Case Size Capacitors 0402 Case Size Capacitors (($.005 ea from Fran. $.005 ea from Fran. DistyDisty))

Page 33: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Pulled components Pulled components stored in bags, being stored in bags, being

delivered and awaiting delivered and awaiting processing.processing.

Page 34: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 35: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 36: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Pulled components Pulled components sorted by siftingsorted by sifting

Page 37: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 38: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 39: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Pulled components prepared Pulled components prepared for counterfeiting processfor counterfeiting process

Page 40: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 41: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 42: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 43: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 44: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 45: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Counterfeiting Districtwhere Refurbishing, Remarking,

and Repackaging occurs. Residence housing is located

above.

Page 46: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 47: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Remarked Components Ready for counterfeit packaging and distribution thru Shenzhen’s

Global Market

Page 48: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 49: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

City of ShenzhenCity of Shenzhen

ChinaChina’’s main entry point of s main entry point of counterfeit electronics into counterfeit electronics into

the global marketplacethe global marketplace

Page 50: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 51: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 52: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 53: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 54: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 55: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 56: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 57: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Scope of Counterfeit Scope of Counterfeit ProblemProblem

• ERAI Inc, has confirmed more than 2800 brokers selling counterfeit components

Page 58: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Counterfeit factory box

Page 59: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

LOGO AUTHENTICATION

FAKE

REAL

Page 60: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 61: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 62: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 63: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 64: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED
Page 65: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Components on river bank Components on river bank dryingdrying

Page 66: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

SLOPPY BLACKSLOPPY BLACK--TOPPINGTOPPING

Page 67: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

1997 parts 1997 parts remarked as remarked as 2006: 2006: NineNine

years differenceyears difference

Page 68: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

After part permanency testAfter part permanency test

Before part permanency testBefore part permanency test

Different Part Number and Date codeDifferent Part Number and Date code

1 2 3

Page 69: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Laser-Etch remarking still visible after black topping has been

removed

Page 70: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Baked-On Black-Topping

Scraping required to

remove finish

Page 71: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Chip Sales to Drop 24% in 2009

“Chip sales are on track to fall 24% in 2009.” says Gartner Inc. The industry research group also said the industry will not be able to return to 2008 revenue totals through 2013.

Page 72: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Is the Is the ““Perfect StormPerfect Storm””Approaching?Approaching?

• Historically, severe component shortage and allocation events begin at the end of recessionary periods.

•Currently we are in the worst recessionary period of our generation.

• Is this industry preparing to face this very real possibility?

Page 73: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Development of a Development of a Stringent Stringent

Counterfeit Counterfeit Mitigation ProcessMitigation Process

Page 74: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Equipment Required for Component Equipment Required for Component Authentication & QualityAuthentication & Quality

•• Real Time XReal Time X--ray ray •• Acid Etch Decapsulation Acid Etch Decapsulation •• Microscopy Equipment Microscopy Equipment •• XRF Tester (RoHS)XRF Tester (RoHS)•• Solderability TesterSolderability Tester•• Baking & Dry packing equipmentBaking & Dry packing equipment

Page 75: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED

Require More!• Professional liability insurance•• CertificationsCertifications: Not ComplianceNot Compliance• Verification of financial stability• Periodic site audits• Detailed documentationdocumentation on component

authenticity and quality with every order

Page 76: SMT Overview - rube.asq.orgrube.asq.org/asd/2009/03/compliance/counterfeit-parts.pdfSMT Corporation Certifications & Memberships • ISO9001:2000 CERTIFIED • AS9120:2002 CERTIFIED