APPENDIX A

a.1.2. Assessment Area

SHIELDED METAL ARC WELDING (SMAW) NC IITECHNICAL EDUCATION AND SKILLS DEVELOPMENT AUTHORITYEast Service Road, South Superhighway, Taguig City, Metro ManilaMETALS AND ENGINEERING SECTORTRAINING REGULATIONS

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TABLE OF CONTENTS

METALS AND ENGINEERING SECTOR

SHIELDED METAL ARC WELDING (SMAW) NC II

Page No.

SECTION 1 SHIELDED METAL ARC WELDING (SMAW) NC II QUALIFICATION1

SECTION 2 COMPETENCY STANDARDS2-46

Basic Competencies Common Competencies Core Competencies2-1516-4344-46

SECTION 3 TRAINING STANDARDS47-54

3.1 Curriculum Design47-50

3.2 Training Delivery51

3.3 Trainee Entry Requirements52

3.4 List of Tools, Equipment and Materials52-53

3.5 Training Facilities53

3.6 Trainers' Qualifications54

3.7 Institutional Assessment54

SECTION 4 NATIONAL ASSESSMENT AND CERTIFICATION ARRANGEMENTS55

COMPETENCY MAP56

DEFINITION OF TERMS57

ACKNOWLEDGEMENTS58

3.5 TRAINING FACILITIES SMAW NC II

The welding workshop must be of concrete structure. Based on class size of 25 students/trainees the space requirements for the teaching/learning and circulation areas are as follows:

TEACHING/LEARNING AREASSIZE IN METERSAREA IN SQ. METERSQTYTOTAL AREA IN SQ. METERS

Welding Booth2 X 1.5 3 824

Grinding Booth2 X 1.5 3 26

Materials/Preparation Area* 2 X 244

Bench work Area1.5 X 2.54 28

Tool Room & S/M Storage Area4 X 52020

Learning Resource Area*5 X 94545

Wash Area /Comfort Room (male & female) *2.5 X 41010

Total117

Circulation Area**35

Total Workshop Area152

* This area can also be used by other welding courses.** Area requirement is equivalent to 30% of the total teaching/learning areas

a.2.1 Assessment room or LaboratoriesAPPENDIX BA.2 Lighting And Ventilation

*Based on Accreditation of Assessment Center Self-Assessment Check List, TSU-CT is within the minimum TESDA requirement lighted at an average of 30-40 foot-candle with minimal tolerance dark spot.

a.2.3 Air Condition Unit a.2.3 Blowers/Fans

a.3.1. Store Room APPENDIX CA.3 Auxiliary Room

*Based on TESDA Accreditation of Assessment Center Self-Assessment Check List, the tools are kept in a customize cabinets.

a.3.2. Room for Performance Assessment *Based on TESDA Accreditation of Assessment Center Self-Assessment Check List, TSU-CT can accommodate at least 10 candidates/ batch

a.3.3. Chairs and Tables *Based on TESDA Accreditation of Assessment Center Self-Assessment Check List, TSU-CT is provided with chairs, tables, chalkboard/whiteboards, and other needed furniture as needed in the laboratory.

a.3.3. Comfort Rooms

*Based on TESDA Accreditation of Assessment Center Self-Assessment Check List, TSU-CT is neat and orderly maintained by the universitys General Services Office (GSO).

A.4 ASSESSMENT EQUIPMENT, HAND TOOLS, SUPPLIES MATERIALS

LABORATORY UPGRADING MODERNIZATION

TOOLS

No. UnitItem Specification Unit CostQTYTotal Amount

1 pcsChipping Hammer10001212000

2 pcsSteel brush300123600

3 pcsBallpeen Hammer100088000

4 pcsPlier/tong300123600

5 pcs Files-bastard cut 10001010000

6 pcsHead shield/helmet800129600

7 setsLeather apron/jacket300123600

8 sets Leather glove, long300123600

9 pcsSafety goggle, wide vision, clear3002600

10 pcsOxy-acetylene goggles50021000

11 pcsTry square 300 mm. long10001212000

12 pcsSteel square 300 mm. long10001212000

13 pcs Files-half round 10001010000

14 pcsFillet gauge250025000

Total 94600

EQUIPMENT

No. UnitItem Specification Unit CostQTYTotal Amount

1unitsArc Welding machine AC/DC and accessories15,0008120000

2pcs Welding table/positioners5,000840000

3unitElectrode oven 3,00013000

4unitAutomatic gas cutting machine20,000120000

5unitsPortable disc grinder10,000550000

6unitExhaust fan1,00055000

7unitPower hacksaw12,000112000

8unitsAnvil1,00022000

9unitsWork bench w/ bench vice on 4 corners5,000210000

10setsOxy-acetylene/Oxy-LPG cylinder with content 5,000210000

11unitPedestal /bench grinding machine 12,000112000

12unit Industrial fan3,00026000

Total 290000

Materials

No. UnitItem Specification Unit CostQTYTotal Amount

1MetersBI Pipe 5 in Dia Schedule 6020002550000

2PcMild Steel Plate (4ft X4ft X 3/8in)500025125000

3BoxE7018 Electrode 3.2 mm dia. (20kg/box)250040100000

4BoxE6011 Electrode 3.2 mm dia. (20kg/box)23004092000

5BoxE7013 Electrode 3.2 mm dia. (20kg/box)20004080000

6tankLPG Refill 11.5 kg6504026000

7TankOxygen refill 1800 psig5004020000

8pcsCut-off Disc (14in dia)4002510000

9pcsGrinding Disc (4in Dia)80252000

10pcsSteel Brush2525625

11pcsCarbide Tool bit (5/16)120253000

Total 508625

LABORATORY UPGRADING MODERNIZATION

Equipment 94,600

Tools 290,000

Material508,625

Total893,225

Facilities and Equipment Requirements

No.Items and SpecificationsQuantityUnit CostTotal Amount

1Construct Additional Welding Booth5 units15,00075,000

2Upgrade welding machine to Inverter type dual process (SMAW and GTAW)5 unit35,000175,000

3Bench Grinder 1 HP2 units12,00024,000

4Automatic Gas Cutting Machine1 set60,00060,000

5Electrical installation for the new equipment1 set40,00040,000

TOTAL374,000

a.5.1 Medicine CabinetAPPENDIX DA.5 Safety Provisions

A first-aid cabinet for antidotes and neutralizing solution are present on the laboratory

a.5.2 Open Floor SpacesAre appropriately grouped to provide ease of movement

a.5.4. Fire Extinguisher

a.5.4. Equipment LayoutTraining equipment are arrange according to sequence of operation

a.5.6. Color Coded Buttons

*Based on TESDA Accreditation of Assessment Center Self-Assessment Check List, TSU-CT SMAW emergency switches are installed for safety.

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