smart plant engineering schematics
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SMARTPLANT
ENTERPRISEEngineering & Schematics
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IndustryChallengesENGINEERING, PROCUREMENT,
AND CONSTRUCTIONCOMPANIES (EPCs)Projects are growing more complex. They are larger, workshared
with partners, built in new and emerging economies, and use new
technologies or process and controls. It is clear that non-intelligent or
non-integrated design solutions will not meet the business objectives
o today and tomorrow.
Engineering is a key part o the project. Decisions are made here that
will aect construction, plant operations, plant saety, and associated
costs. It is essential to make the right decision as early as possible in
the process and drive consistency through the complete design, even
i parts are designed by others in other oces.
Finding a design inconsistency during design can cost $1. I that error
is ound later by the checker, it will cost $10. But that same error
ound during construction or later can cost $1,000. This $1-$10-
$1,000 rule illustrates the impact o making the right decision early
and the power o rules-driven, relationship-based design solutions.
No engineer waits or a new operating system or new sotware compil-
ers. Engineers need an engineering and design solution that helps
them perorm their work more eciently, driving consistency in design
and deliverables to change management, showing what changed, sup-
porting communication with other disciplines and partners, and more.
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This brings value to the design process and project
execution. These capabilities are ound in the
Intergraph SmartPlant Engineering & Schematics
solution. This proven and industry-driven solution
meets the needs o todays projects.
In addition, project execution deliverables have
changed. It is not so much about paper drawings
at the end o the project. Owners have raised the
bar. They expect electronic deliverables that will
help lower operational risks and costs. EPCs who
want to stay competitive are choosing to step up
to SmartPlant Engineering & Schematics.
OWNER OPERATORS(O/Os)Owners ace a variety o drivers, primarily aster
time to market and revenue, lower operational
risks, lower costs, and maintaining a sae process
and acility. Fast-track design that incorporates
owners and local engineering practices must
be enorced during project execution, even in a
multiple EPC environment. Driven by rules, speci-
cations, and standards, SmartPlant Enterprise
solutions help meet that objective.
During design, you can veriy saety in terms o
process saety (HAZOP, area classication),
personnel saety (spacing, escape routes,
training), acility saety (explosion impact simula-
tion, re proong), and environmental saety
(process containment, stress analyses). Designing
saety in the plant rom the start can help the
owner reduce the risk o shutdowns, maintain a
sae operational image, and save signicantly on
late design changes.
Finally, data created in the engineering phase can
be used to operate the plant. The P&ID is the key
document that orms the roadmapo the plant
and can be used to navigate to all related data,
such as instruments, equipment, inspection data,
and HAZOP data. The SmartPlant Engineering
& Schematics tools play a key role in opera-
tional tasks, including scheduled maintenance,
inspection, saety studies, and turnarounds.
SmartPlant Engineering & Schematics is a part
o the SmartPlant Enterprise. It is also integrated
with SmartPlant Enterprise or Owner Operators,
which oers change management and other
operations-critical unctions.
BUSINESS = RISKMANAGEMENTSmartPlant Engineering & Schematics delivers
true benets or everyone. The value proposition
includes the ollowing components:
Solution benefts
Lay out the P&ID
Place components in process lines and
break and re-attach the lines
Place and manage o-page connectors
Competitive advantages
Rules-driven design
Worksharing
Relationship management
Business benefts
Business goal achievement, such as
improved saety, quality, and productivity
Returning value each time the solution is used
Industry value
In addition, Intergraph is on the cutting edge o
technology, investing millions o dollars each year
to oer innovative solutions.
Quality is as important or Intergraph as it is or
you. We make signicant investments in quality
control, such as using automatic test procedures
(ATPs), maintaining a quality center, implementing
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test plans and test teams, and involving cus-
tomers during product development testing
procedures. All o this helps bring best-in-class
and top-quality products to market.
To achieve your business drivers, integration is
imperative. Individual applications can oer many
benets, but the integration o disciplines deliv-
ers even more value. SmartPlant Engineering
& Schematics applications make a noticeable
contribution toward your bottom line in terms o
saving costs, reducing execution risks, increas-
ing design quality, and oering tools and data tosupport the operational phase o the plant.
A CHANGING INDUSTRYTechnology is the enabler to address business
needs. Creating an ecient design and plant
that will operate with the ewest possible risks is
important. In addition to the traditional design,
you can add value during execution and to the
deliverables used in operations. SmartPlant
Engineering & Schematics is an integral part o
that business proposition.
Intergraph recognizes that making the right
decision early in the engineering design process
eliminates re-work, saving time and money.
Industry studies show that poor design can
increase the cost o a project by 15 percent or
more, with errors rippling through rom the critical
P&ID design phase into the piping, instrumenta-
tion, equipment, and electrical phases. The earlier
relationships play a key role here. The valve
knows where it is connected in the process
and its engineering properties. So, changing
any o them will trigger change warnings across
the design and disciplines. That is the power o
Smart Engineering.
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Bob Donaho
Director, Design Engineering/Design Technology
The Dow Chemical Company
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Engineering is the method that creates a plant,
and technology is the enabler or the engineering
team and operational team to execute their spe-
cic tasks. Each phase in the plant lie cycle has
its own ocus and associated value propositions.
For example, engineering wants to execute its
tasks as quickly as possible; construction wants
to ensure all materials are just-in-time; commis-
sioning wants to see all systems veried and
documented to start plant operations; and nally,
operations wants to reduce production risks. You
need to select a solution to address all parties
needs, rom engineering to sae and reliable plantoperations. Each group has its own drivers, but
in the end, the operational plant is the common
goal. SmartPlant Engineering & Schematics is a
task-oriented solution. The data and interace are
presented to you based on your role in the lie
cycle, optimizing the task at hand.
SOLUTIONIntergraphs Engineering & Schematics tasks t
todays and tomorrows project execution and
plant operational tasks and challenges, meeting
engineering and design needs in the process,
power, and marine industry segments. Designed
with and or these industries, customer involve-
ment in developing these solutions has been a
cornerstone o Intergraph strategy or decades.
The unique solution oers great value or your
company and meets your business objectives
by oering worksharing; task-driven, rules-driven
architecture; change management; integration
with upstream and downstream tasks; and
interaces with complementary partners such as
ETAP, Emerson/Honeywell, ABB, Yokogawa, and
Endress+Hauser.
Rules and knowledge are captured to drive the
best-practice design. The solution promotes the
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Elisa Guinea Corres
Project Manager of Operations
Krupp Uhde Jacobs Engineering de Mexico,
S.A. de C.V.
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decision-making process, especially helpul with
an aging workorce by enabling junior engineers
to make senior decisions.
Data rom one task can be leveraged to another
task. For example, P&ID data is used to drive
automatic HAZOP analysis creating cause-and-
consequence reports based on a knowledge
base. This helps users understand the risks and
decide where mitigation is needed to ensure a
low-risk operation.
Intergraph enables the rule-driven P&ID designo an intelligent plant asset conguration, the
instrumentation engineering o the control system
lie cycle, sae and reliable electrical engineering
systems, and saety validation with automatic
HAZOP analysis. The logical design and engineer-
ing o the plant are described in terms o process,
control system, and power distribution.
Engineering & Schematics applications include a
variety o powerul Intergraph sotware solutions:
SmartPlant Electrical Basic
SmartPlant Electrical Detailed
SmartPlant Explorer
SmartPlant Import Assistant
SmartPlant Instrumentation
SmartPlant Isometrics
SmartPlant P&ID
SmartPlant P&ID Design Validation
SmartPlant Process Saety
SmartSketch
DIFFERENTIATORSEngineering & Schematics applications oer
a variety o unctionalities and benets simply
unmatched in the industry, including the ollowing:
Intelligent plant assets Create and
maintain connectivity or all plant items, such
as valves, vessels, and lines, which hold
knowledge based on their engineering data.
Automation Compress schedules with
ewer iterations because you can automate
some design tasks and take advantage o
best practices with customizations.
Deliverables Automatically create deliver-ables consistent with the true representation
o the design data.
Validation Check and fag the engineer-
ing content consistency and compliance to
engineering practices and standards in your
design, both pre-HAZOP and during design.
Integration Share relevant data once
across all tasks. Display sets are based on
data, and the open solutions include a deliv-
ered API.
Data management Manage the revision,
notication, and distribution o engineering
and workfows, improving saety management
and risk mitigation.
Market-leading solutions Rely on the
worldwide market-leading solutions currently
in use in both small and large projects, deliv-
ered by a company with more than 40 years
o experience.
Partner in project execution and plant
operations Take advantage o Intergraphs
approach to work closely with customers,
oering services and support in 60 countries,
supplied by engineering proessionals with
thousands o hours o experience.
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THE SOLUTION:ENGINERING &SCHEMATICSIntergraphs Engineering & Schematics applica-
tions break down the discipline silos in your
organization with an integrated solution. Each
task, such as SmartPlant P&ID, oers a step
change in engineering and design, and dramatic
benets. When used in the SmartPlant Enterprise
environment, the equation 1+1 = 3 becomes a
reality. Much greater value is generated when
inormation fows between the tasks, changes are
managed, and engineers are notied i changesare made in associated tasks. Management
processes are enhanced with tools such as a
to-do list.
To execute projects more quickly, ensure design
consistency, and implement best practices or
constructability and operability, you rely on your
best, most experienced engineers who have
perormed many o these types o projects in the
past. With a younger workorce, some o this
experience is leaving the industry.
Our Engineering & Schematics applications can
capture this experience in the rules to ensure your
complete design and saety analysis in the most
ecient way, providing the highest design quality
based on your companys years o experience.
At the same time, the tools oer ast and easy
modication to enable innovation and adjust-
ments based on new technologies.
Plant saety is a key element, and strictly
enorced by regulations. SmartPlant Process
Saety enables you to automate design analysis
to ensure the design is sound. In case process
conditions change or equipment ails, the plant
returns to a sae state thanks to protective
devices, or example.
Engineers and designers can essentially validate
the design as it evolves. This produces more
error-ree design, minimizing costly modications
during construction and lowering the risk o inci-
dents sometimes caused by poorly documented
on-site changes. Additionally, SmartPlant Process
Saety can assist in conducting more ecient
explosion impact studies and area classications.
Intergraph solutions can also dramatically reducethe time it takes to perorm HAZOP analyses
through automation. Time savings enable more
requent studies at a lower cost while increasing
consistency and auditability, as well as produc-
ing cause-and-consequence reports that allow
engineers to make aster and more accurate risk
mitigation decisions.
SmartPlant Explorer is your solution or viewing,
querying, and reporting on data generated by
Engineering & Schematics applications via the
Web. SmartPlant Explorer turns design data into
usable inormation that ts your needs. The sot-
ware provides a common user experience or all
supported applications, enabling you to navi-
gate through and report on SmartPlant P&IDs,
SmartPlant Instrumentation data, SmartPlant
Electrical data, and PDS 3D model inormation.
This promotes easy, live data access. Benet
rom a role-based process.
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SmatPat P&ID pvids
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Miguel Villalobos
Information Technology Manager
Tecnoconsult
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BEST PRACTICES
VAlue ProPoSITIon: reDuce rISk of DeSIgn chAngeS Due To SAfeTy STAnDArDS
Solution Benets
Createlayoutwithprocess/electrical/instrumentation
Assignareaclassication
Reportonequipment
Competitive Advantages
Managechange
Automateplacementandconnection
ValidateagainstP&ID
Business Benets
Identifyconictsduringdesign
usingrules
Maintainrelationshipsbetween
processarea,equipment,andclas-
sicationsduringdesignmodications
BASe ProjecT/ScoPe uSerS
500P&IDs
2,000equipmentitems
15,000instruments
700electrical loads/panels/switches
50GAs
Designlaborcost$60/hour
Engineeringlaborcost$100/hour
Checkerlaborcost$80/hour
reTurn on InVeSTMenT
Key Drivers
Optimizeequipmentcostandreducecheckingsave$2,000,000
Cycleavoid$128,000incosts
Latedesignchangesavoid$181,000incosts
Total$2,309,000savings
coSTS QuAlITATIVe/InTAngIBle
BenefITS
SoluTIon coMPoSITIon
Solutioncost $600,000(maintenance$120,000) Nolatechanges
Bettercommunicationbetween
thedisciplines,electrical/process/
instrumentation
Scheduleimpact
10Smart3D
4SmartPlantP&ID
15SmartPlantInstrumentation
10SmartPlantElectricalBasic
andDetailed
Implementationcost $60,000
QuAnTITATIVe/TAngIBle BenefITS
Savingsinrstyear $1,529,000
Savingsinfollowingyears/projects $2,189,000
Example calculation for informational purposes only.
Your actual savings may vary. Information shown is subject to change without notice and should not be considered a commitment by Intergraph.
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BEST-IN-CLASS WORKPROCESSEngineering & Schematics applications oer the
opportunity to implement your best-in-class work
process or project execution and plant opera-
tions. Intergraph goes beyond the CAD world
o mere graphic depictions with limited data on
symbols. Streamline your workfow with access to
plant items and their relationships to understand
change impacts, create scenarios or engineer-
ing updates, and more. SmartPlant Engineering
& Schematics is a true engineering and design
solution that assists you in the execution o yourtasks and helps in making accurate, consistent
decisions.
SmartPlant P&ID represents a completely dier-
ent approach rom any CAD system because the
graphics represent the data. Data are primary,
ollowed by graphics. It also supports engineering
standards like KKS, PIP, and DIN.
Take advantage o unique capabilities, such as
multiple projects or what-i scenarios. You can
compare the what-i scenario with your original
design, and consolidate them i the change is
approved. Copy your existing design, and during
the copy, a transmission routine can modiy the
original design on-the-fy. For example, change
the symbology tag numbers and process data,
and then the P&IDs with the newly modied
design are recreated rom the database. This
gives you a valuable jumpstart on your new
projects, boosting productivity, data consistency,
and innovation.
Plant editing allows you as an engineer to edit
all properties o all the P&IDs in the plant without
having to open the P&IDs. Once the P&IDs are
opened, the changes will be refected in the
graphics, such as labels.
This extremely powerul capability enhances
productivity and enables engineers to make
ast, consistent changes. And, since Intergraph
supports version control, you can always com-
pare P&IDs with earlier versions to see what has
changed and roll back, i needed.
Engineering & Schematics applications streamline
your plant process and conguration design with
data validation, your link rom saety analysis todesign saety and operability in the plant.
As part o the work process, SmartPlant
Instrumentation will expand your unctional con-
trol system design rom the P&ID through macro
expansion into the physical design, oering
support or new technology, such as eldbus, and
links to vendors like DCS catalogs.
SmartPlant Electrical will help create sae and reli-
able power distribution, taking the input rom the
mechanical drawings and P&IDs to interace with
other vendors analysis products, such as ETAP
to veriy design. SmartPlant Electricals Basic and
Detailed modules create all o the design and
deliverables required or an electrical system,
rom concept to detailed design.
SmartSketch is the engineering companion to
assist with conceptual designs and deliverables
throughout the plant lie cycle.
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MEASURING THERETURN Industry research reveals that an environment
using Engineering & Schematics technology
delivers engineering eciency increases o up
to 28 percent, and handover savings o up to
60 percent. For a $2 billion, six-million-tons-
per-year capacity LNG plant project involving
700 P&IDs, 900 equipment items, 1,200
control loops, and two product trains, with
engineering communications spread across
three countries, total estimated savings o 19
percent using Engineering & Schematics onthe project were quantied at $683,000, or
11,384 labor hours.
Dow Chemicals project savings estimate or
the SmartPlant environment is 0.3 percent o
total installed costs.
THE INTEGRATEDSMARTPLANT FAMILYBeyond standalone use, Engineering &
Schematics is also part o the SmartPlant
Enterprise. SmartPlant Enterprise oers best-
in-class applications and a low-risk, step-wise
implementation approach to realizing a truly
integrated engineering enterprise. SmartPlant
Enterprise includes:
3D Modeling & Visualization
Analysis
Inormation Management
Engineering & Schematics
Procurement, Fabrication & Construction
SmartPlant Alliance Program
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NEXT STEPSEngineering & Schematics applications are ully
supported by Intergraphs global service network
and can be tailored to meet your specic require-
ments. The solution can be up and running
within weeks, including user training. In addition,
we oer SmartPlant Import Assistant and data
conversion services to move legacy data such as
P&IDs or instrumentation data into the SmartPlant
world. To discover how this solution could help
your business, contact us today.
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aBOutIntergraPhIntergraph is the leading global provider o engineering and geospatial
sotware that enables customers to visualize complex data. Businesses
and governments in more than 60 countries rely on Intergraphs
industry-specic sotware to organize vast amounts o data to make
processes and inrastructure better, saer, and smarter. The companys
sotware and services empower customers to build and operate more
ecient plants and ships, create intelligent maps, and protect critical
inrastructure and millions o people around the world.
Intergraph operates through two divisions: Process, Power & Marine
(PP&M) and Security, Government & Inrastructure (SG&I). Intergraph
PP&M provides enterprise engineering sotware or the design,
construction, operation, and data management o plants, ships, and
oshore acilities. Intergraph SG&I provides geospatially powered
solutions to the public saety and security, deense and intelligence,
government, transportation, photogrammetry, and utilities and com-
munications industries. Intergraph Government Solutions (IGS) is an
independent subsidiary or SG&Is U.S. ederal and classied business.
Intergraph is a wholly owned subsidiary o Hexagon AB, (Nordic
exchange: HEXA B) and (Swiss exchange: HEXN). For more inorma-
tion, visit www.intergraph.com and www.hexagon.com.
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www.intergraph.com
Intergraph, the Intergraph logo, SmartPlant,
SmartSketch, SIGRAPH.CAE, and PDS are
registered trademarks of Intergraph Corp. or its
subsidiaries in the United States and in other
countries. Other brands and product names
are trademarks of their respective owners.
2011 Intergraph Corp. All rights
reserved. 06/11 PPM-US-0025D-ENG