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October, 2018 ENABLING THE FUTURE SMART Photonics

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Page 1: SMART photonics - prod5.assets-cdn.ioSMART PHOTONICS Founded in 2012 Pure Play InP Foundry Started with 3 FTE using the NanoLab@TU/e Today R&D at NanoLab@TU/e Production at SMART@HTC

October, 2018

ENABLING THE FUTURE

SMART Photonics

Page 2: SMART photonics - prod5.assets-cdn.ioSMART PHOTONICS Founded in 2012 Pure Play InP Foundry Started with 3 FTE using the NanoLab@TU/e Today R&D at NanoLab@TU/e Production at SMART@HTC

INTRODUCTION TO SMART PHOTONICS

Page 3: SMART photonics - prod5.assets-cdn.ioSMART PHOTONICS Founded in 2012 Pure Play InP Foundry Started with 3 FTE using the NanoLab@TU/e Today R&D at NanoLab@TU/e Production at SMART@HTC

SMART PHOTONICS

▪ Founded in 2012▪ Pure Play InP Foundry

▪ Started with 3 FTE using the NanoLab@TU/e

▪ Today▪ R&D at NanoLab@TU/e

▪ Production at SMART@HTC

▪ Staff of >50 FTE▪ >35 very experienced engineers

▪ Serving >30 customers

3

Generic Integration Technology by TU/e

Philips

Optoelectronic CenterJDS Uniphase Cedova Philips Research -

Photonics Lab

1998 2003 2009 2012

SMART Photonics

Page 4: SMART photonics - prod5.assets-cdn.ioSMART PHOTONICS Founded in 2012 Pure Play InP Foundry Started with 3 FTE using the NanoLab@TU/e Today R&D at NanoLab@TU/e Production at SMART@HTC

OFFERING

▪ Manufacturer of photonic components on InP▪ Discrete components (lasers, receivers, amplifiers)

▪ Photonic Integrated Circuits (PICs)

▪ Uniqueness

▪ A proven business model “Pure Play Foundry”▪ To meet cost requirements (€/ bit and €/mm2)

▪ A unique technology for integrating photonic components▪ To meet technology requirements (Gb/s, J/bit and more functionality/mm²)

▪ More functionality in one chip and Improved performance

4

Passive waveguides Phasemodulators

gratings(development)

Amplifiers/ laser gain section

Page 5: SMART photonics - prod5.assets-cdn.ioSMART PHOTONICS Founded in 2012 Pure Play InP Foundry Started with 3 FTE using the NanoLab@TU/e Today R&D at NanoLab@TU/e Production at SMART@HTC

CAPABILITIES

5

Epitaxy 2 (3) Multi-wafer MOVPE reactors for base wafer growth, regrowth and overgrowth

Lithography High throughput, high resolution (<100 nm) - ArF scanner0.6 μm projection litho – I-Line stepperHigh resolution (<100 nm) – E-beam0.6 μm contact litho – contact aligner

Etching Cassette-based wet etchingICP for single and multi-wafer etching RIE dedicated tools for photoresist, dielectric and polymer etching

Dielectrics PECVD for SiOx and SiNx

Metallization E-beam evaporationSputtering Plating

Back-end Grinding and polishing Scribe and breakOptical coatings

Page 6: SMART photonics - prod5.assets-cdn.ioSMART PHOTONICS Founded in 2012 Pure Play InP Foundry Started with 3 FTE using the NanoLab@TU/e Today R&D at NanoLab@TU/e Production at SMART@HTC

SMART INTEGRATION ON INP

Page 7: SMART photonics - prod5.assets-cdn.ioSMART PHOTONICS Founded in 2012 Pure Play InP Foundry Started with 3 FTE using the NanoLab@TU/e Today R&D at NanoLab@TU/e Production at SMART@HTC

RESULT OF 20 YEARS DEVELOPMENT AT TU-EINDHOVEN

▪ Founding father

▪ Professor Meint Smit

▪ €300M invested

▪ Monolithic integration of all photonic functionalities

7

Passive waveguides Phasemodulators

gratings(development)

Amplifiers/ laser gain section

Page 8: SMART photonics - prod5.assets-cdn.ioSMART PHOTONICS Founded in 2012 Pure Play InP Foundry Started with 3 FTE using the NanoLab@TU/e Today R&D at NanoLab@TU/e Production at SMART@HTC

GENERIC INTEGRATION PHILOSOPHY

Electronic integration

3 basic elementsPhotonic integration

3 basic elements

Waveguide

Phase

Amplitude

ASOA

PHM

PWD

02/10/2018 SP Confidential ▪ 8

Page 9: SMART photonics - prod5.assets-cdn.ioSMART PHOTONICS Founded in 2012 Pure Play InP Foundry Started with 3 FTE using the NanoLab@TU/e Today R&D at NanoLab@TU/e Production at SMART@HTC

SAME BUILDINGBLOCK PRINCIPLE AS LEGO

9

Page 10: SMART photonics - prod5.assets-cdn.ioSMART PHOTONICS Founded in 2012 Pure Play InP Foundry Started with 3 FTE using the NanoLab@TU/e Today R&D at NanoLab@TU/e Production at SMART@HTC

MPW SERVICES

▪ World’s first commercial run July 2013

▪ Complex designs

▪ Over 250 designs fabricated Ytd

▪ Multiple applications a.o. communication and sensing

▪ > 50% Industry

10

Page 11: SMART photonics - prod5.assets-cdn.ioSMART PHOTONICS Founded in 2012 Pure Play InP Foundry Started with 3 FTE using the NanoLab@TU/e Today R&D at NanoLab@TU/e Production at SMART@HTC

LOW THRESHOLD ACCESS

▪ Access via MPW shuttles

▪ Low cost access (multiple users/wafer)

▪ Regularly (quarterly) MPW runs

▪ Fixed leadtime (4 months)

▪ Design kit (PDK) available

▪ PDK for mask design implemented

▪ Extended design manual

▪ Functional building block descriptions

▪ Design support

▪ Training for new designers

11

Page 12: SMART photonics - prod5.assets-cdn.ioSMART PHOTONICS Founded in 2012 Pure Play InP Foundry Started with 3 FTE using the NanoLab@TU/e Today R&D at NanoLab@TU/e Production at SMART@HTC

CUSTOMER APPLICATIONS

▪ Tele- and Data communications▪ Long Haul

▪ Access

▪ DC

▪ Sensing▪ Internet of Things (IoT)

▪ Health (POC)

▪ Automotive (LIDAR)

▪ Aviation and Space (Safety, Communication, Analysis)

▪ Machining (Accuracy, measuring, safety)

12

Page 13: SMART photonics - prod5.assets-cdn.ioSMART PHOTONICS Founded in 2012 Pure Play InP Foundry Started with 3 FTE using the NanoLab@TU/e Today R&D at NanoLab@TU/e Production at SMART@HTC

Amplifier / Regenerator

PICS IN THE INTERNET

02/10/2018 SP Confidential 13

Receiver

DMXMUX

Transmitter

Fiber-optic links

Photonic Integrated Circuits

Page 14: SMART photonics - prod5.assets-cdn.ioSMART PHOTONICS Founded in 2012 Pure Play InP Foundry Started with 3 FTE using the NanoLab@TU/e Today R&D at NanoLab@TU/e Production at SMART@HTC

PICS FOR TELE-DATA COMMUNICATIONS

14

Wavelength tuning 20 Gb/s per channel

W. Yao, COBRA

>100 Gb/s transmitter on single chip, fabricated in our powerful MPW platform

6 x 22 nm tunable laser

3 x MZM modulator

3 x MZM modulator

Page 15: SMART photonics - prod5.assets-cdn.ioSMART PHOTONICS Founded in 2012 Pure Play InP Foundry Started with 3 FTE using the NanoLab@TU/e Today R&D at NanoLab@TU/e Production at SMART@HTC

PICS FOR SENSING

▪ Disruptive solutions in ao. Sensing

▪ Health and medical

▪ Automotive

▪ Aviation

▪ Aerospace

▪ Machinery

15

Page 16: SMART photonics - prod5.assets-cdn.ioSMART PHOTONICS Founded in 2012 Pure Play InP Foundry Started with 3 FTE using the NanoLab@TU/e Today R&D at NanoLab@TU/e Production at SMART@HTC

PICS IN NON-TELECOM APPLICATIONS

Optical Coherence Tomography

Compact Frequency-combgenerators for metrology

Readout units for fibre strain sensors

Skin Analysis

Page 17: SMART photonics - prod5.assets-cdn.ioSMART PHOTONICS Founded in 2012 Pure Play InP Foundry Started with 3 FTE using the NanoLab@TU/e Today R&D at NanoLab@TU/e Production at SMART@HTC

EXAMPLE 1: FBG INTERROGATOR

17

Distributed temperature and strain measurement with embeddedfibers + PIC readouts

Wider possibilities for structuralhealth monitoring

Page 18: SMART photonics - prod5.assets-cdn.ioSMART PHOTONICS Founded in 2012 Pure Play InP Foundry Started with 3 FTE using the NanoLab@TU/e Today R&D at NanoLab@TU/e Production at SMART@HTC

EXAMPLE 2: GAS SENSING

18

Design and analysis by COBRA: Saeed Tahvili and Sylwester Latkowski

1550.75 1551.00 1551.25 1551.50 1551.75-70

-65

-60

-55

-50

-45

-40

-35

-30

Pow

er

density (

dB

m/r

es)

Wavelength (nm)

0 2 4 6 8 10 12 14-80

-70

-60

-50

-40

-30

-20

2.40 2.45 2.50 2.55 2.60 2.65-80

-75

-70

-65

-60

-55

-50

-45

Spectr

al pow

er

(dB

m/H

z)

Frequency (GHz)

ISOA

=115mA, USA

=-2.7V

Spectr

al pow

er

(dB

m/H

z)

Frequency (GHz)

• 36 mm(!) cavity

• Optical spectrum: distinct peaks

spaced 2.5GHz.

• Electrical spectrum: mode-locking

to a frequency of 2.5 GHz

Page 19: SMART photonics - prod5.assets-cdn.ioSMART PHOTONICS Founded in 2012 Pure Play InP Foundry Started with 3 FTE using the NanoLab@TU/e Today R&D at NanoLab@TU/e Production at SMART@HTC

INDUTRIALISATION AND RAMP-UP PROGRAM

Page 20: SMART photonics - prod5.assets-cdn.ioSMART PHOTONICS Founded in 2012 Pure Play InP Foundry Started with 3 FTE using the NanoLab@TU/e Today R&D at NanoLab@TU/e Production at SMART@HTC

ROAD TOWARDS VOLUME PRODUCTION

20

2015Start

Productionat HTC

2017Expandingtoolbase

2012Start-up

2018-2020New factory Capacity increase >20000 4” (6”)-wafers / Year

2018-2019Expanding HTC cleanroom and

toolbase

Capacity increase >4000 3”-wafers / Year

Capacity 500 3”-Wafers / Year

Getting started at 2”-wafers

Page 21: SMART photonics - prod5.assets-cdn.ioSMART PHOTONICS Founded in 2012 Pure Play InP Foundry Started with 3 FTE using the NanoLab@TU/e Today R&D at NanoLab@TU/e Production at SMART@HTC

PHASE 2

▪ New Fab

▪ Increase process flow to 100% on own equipment

▪ Increase Capacity to >20K wfrs/yr

▪ Fab specifics

▪ Footprint 5700m²

▪ Production 2000m²

▪ Wafer size 4” (6” capable)

▪ Capacity >20K wfrs/yr

▪ Feature size <100nm (ArF)

▪ Operational July 2020

SMART Photonics Confidential 21

Page 22: SMART photonics - prod5.assets-cdn.ioSMART PHOTONICS Founded in 2012 Pure Play InP Foundry Started with 3 FTE using the NanoLab@TU/e Today R&D at NanoLab@TU/e Production at SMART@HTC