small diameter, ultra high-efficiency indexable end mills · iasm/asm small diameter sizes from...

IASM/ASM

Small diameter sizes from 3/8” to 3/4” (10mm to 20mm) can be used instead of solid end mills

JDMT inserts are ideal for shoulder cutting

EDMT-type inserts are ideal for low-depth, high feed rate machining

All body styles can utilize both styles of inserts

Small Diameter, Ultra High-Efficiency Indexable End Mills

FEATURES

SHANK STYLE

MODULAR STYLE

123© 2015 Mitsubishi Hitachi Tool Engineering, Ltd.© 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 60 © 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com60

IASM/ASM

Work S50CTools ASMM0710R-2( 10-2NT)

+ASC10-6.5-114-49Cutting Conditions Vc=160m/min

Vf=6115mm/minap ae=0.25 5mmTool overhang 80mm

Utilizes R2.0 cutting edge shape.Does not leave excess at edgesLow cutting resistance

••

Features

1. EDMT-Type Insert for Machining Efficiency

2. JDMT-Type Insert for High-Grade Machined Surfaces

Work S50CTools ASM0712S12R-2( 12-3NT)Cutting Conditions Vc=200m/min

Vf=800mm/minap ae=5 0.5mm 2Tool overhang 25mm

Utilizes Fine Wall (FW) shape

Low unevenness of machined surfacesLow burning

••

3. Direct Milling

4. Wall Surface Grade

Ramp angle

Helical hole diameter

Helical milling

The ramp angle should be set within the ranges listed above. Use at ramp angles of 1

or less is recommended.

Since the cutting flute do not extend to the center, there are limitations on the ramp angle and hole diameter, but as shown

below, processing by direct milling without a pilot hole is possible for ramping and helical milling.

Note

Ramping

ap=5

mm

ap=5

mm

Length:Width ratio=1 5

FW Shape Conventional tools

Measurement results

By using the Fine Wall (FW) shape, a smooth machined wall surface can be achieved by a multi step cutting.

EDMT JDMT

Dia 10mm 12mm 16mm 20mm 10mm 12mm 16mm 20mm

0.375in 0.5in 0.625in 0.75in 0.375in 0.5in 0.625in 0.75in

Max. Ramp Angle 6.6° 4.1° 2.2° 1.4° 7.3° 5.0° 2.9° 2.0°

Helical Hole Dia 13-19mm 17-23mm 25-31mm 33-39mm 13-19mm 17-23mm 25-31mm 33-39mm

0.493 -

0.729in

0.697-

0.905in

0.979-

1.215in

1.262-

1.498in

0.493-

0.729in

0.697-

0.905in

0.979-

1.215in

1.262-

1.498in

124 © 2015 Mitsubishi Hitachi Tool Engineering, Ltd.© 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 61© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 61

D 0/-0.2

lbL

ØdØD

JET AIR HOLE ROUGHING HRC 50

502 FLUTES 3 FLUTES

IASM-InchPart No. Flutes ØD L Ød lb Insert

IASM0706S06R-2 2 0.375 3.000 0.375 0.750 JDMT0702xxR, EDMT070220R(-T)




IASML0710S10R-4 4 0.625 4.500 0.625 2.000 JDMT0702xxR, EDMT070220R(-T)


ASM-MetricPart No. Flutes ØD L Ød lb Insert

ASM0710S10R-2 2 10 80 10 20 JDMT0702xxR, EDMT070220R(-T)




ASML0716S16R-4 4 16 115 16 50 JDMT0702xxR, EDMT070220R(-T)


Inserts p. 63

IASM/ASM Shank StyleRegular Length

Part No. Clamp Screw Wrench

ALL SIZES 240-140 104-T6

5 FLUTES4 FLUTES

© 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 61© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 61

D 0/-0.2

lbL

ØdØD


502 FLUTES 3 FLUTES















Inserts p. 63



ALL SIZES 240-140 104-T6

5 FLUTES4 FLUTES

Inserts p. 126

125© 2015 Mitsubishi Hitachi Tool Engineering, Ltd.© 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 62 © 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com62

D 0/-0.2

IASM/ASM

Modular Style

ASRM - METRIC

Part No. Flutes ØD H Ød1 M Ød2 A B C E Insert

ASMM0710R-2 2 10 20 6.5 M6 9.4 5.5 14.5 5 7 JDMT0702xxR, EDMT070220R(-T)

ASMM0712R-3 3 12 20 6.5 M6 9.8 5.5 14.5 5 7 JDMT0702xxR, EDMT070220R(-T)ASMM0716R-4 4 16 25 8.5 M8 12.8 5.5 17 8 10 JDMT0702xxR, EDMT070220R(-T)ASMM0720R-5 5 20 30 10.5 M10 17.8 5.5 19 10 15 JDMT0702xxR, EDMT070220R(-T)


ALL SIZES 240-140 104-T6

ROUGHING HRC 50

502 FLUTES 3 FLUTES 4 FLUTES

Inserts p. 63

CARBIDE SHANK - METRIC

Part No. ØD M L l2 ls ØD1 ØD2 ØD3 ØD4 Type Cutter Body

ASC10-6.5-74-2410 M6

74 24 506.5 9.3 - A Ø10

ASC10-6.5-84-34 84 34 50

ASC12-6.5-74-2412 M6

74 24 506.5 11 11.5 B Ø12

ASC12-6.5-94-44 94 44 50

ASC16-8.5-95-30

16 M8

95 30 65

8.5 14.5 15.5 B Ø16ASC16-8.5-120-55 120 55 65

ASC16-8.5-140-75 140 75 65

ASC20-10.5-170-90Z20 M10

170 90 8010.5 19.5 - C Ø20

ASC20-10.5-220-120Z 220 120 100

EØd2

MH

C

ØD

AB

Ød1ØD1 E5 FLUTES 6 FLUTES6 FLUTES

ØD

H

B

C

A

Ød2

Ød1

L

L2 R

M

D1

D2

D3

A Type

B Type

L

L2 R

MD2

D4

D3

D1

L

L2 R

D2 M

D3

C Type

D1

L

L2 R

M

D1

D2

D3

A Type

B Type

L

L2 R

MD2

D4

D3

D1

L

L2 R

D2 M

D3

C Type

D1

L

L2 R

M

D1

D2

D3

A Type

B Type

L

L2 R

MD2

D4

D3

D1

L

L2 R

D2 M

D3

C Type

D1

10

12

16

20

© 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 62 © 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com62

D 0/-0.2

IASM/ASM

Modular Style

ASRM - METRIC





ALL SIZES 240-140 104-T6

ROUGHING HRC 50


Inserts p. 63



ASC10-6.5-74-2410 M6

74 24 506.5 9.3 - A Ø10

ASC10-6.5-84-34 84 34 50

ASC12-6.5-74-2412 M6

74 24 506.5 11 11.5 B Ø12

ASC12-6.5-94-44 94 44 50

ASC16-8.5-95-30

16 M8

95 30 65

8.5 14.5 15.5 B Ø16ASC16-8.5-120-55 120 55 65

ASC16-8.5-140-75 140 75 65

ASC20-10.5-170-90Z20 M10

170 90 8010.5 19.5 - C Ø20

ASC20-10.5-220-120Z 220 120 100

EØd2

MH

C

ØD

AB


ØD

H

B

C

A

Ød2

Ød1

L

L2 R

M

D1

D2

D3

A Type

B Type

L

L2 R

MD2

D4

D3

D1

L

L2 R

D2 M

D3

C Type

D1

L

L2 R

M

D1

D2

D3

A Type

B Type

L

L2 R

MD2

D4

D3

D1

L

L2 R

D2 M

D3

C Type

D1

L

L2 R

M

D1

D2

D3

A Type

B Type

L

L2 R

MD2

D4

D3

D1

L

L2 R

D2 M

D3

C Type

D1

10

12

16

20

© 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 61© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 61

D 0/-0.2

lbL

ØdØD


502 FLUTES 3 FLUTES















Inserts p. 63



ALL SIZES 240-140 104-T6

5 FLUTES4 FLUTES

Inserts p. 126

Modular Shanks on p. 163

126 © 2015 Mitsubishi Hitachi Tool Engineering, Ltd.© 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 63© 2009 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com62

D 0/-0.2

IASM/ASM

Modular Style

ASRM - METRIC





ALL SIZES 240-140 104-T6

ROUGHING HRC 50


Inserts p. 63



ASC10-6.5-74-2410 M6

74 24 506.5 9.3 - A Ø10

ASC10-6.5-84-34 84 34 50

ASC12-6.5-74-2412 M6

74 24 506.5 11 11.5 B Ø12

ASC12-6.5-94-44 94 44 50

ASC16-8.5-95-30

16 M8

95 30 65

8.5 14.5 15.5 B Ø16ASC16-8.5-120-55 120 55 65

ASC16-8.5-140-75 140 75 65

ASC20-10.5-170-90Z20 M10

170 90 8010.5 19.5 - C Ø20

ASC20-10.5-220-120Z 220 120 100

EØd2

MH

C

ØD

AB


ØD

H

B

C

A

Ød2

Ød1

L

L2 R

M

D1

D2

D3

A Type

B Type

L

L2 R

MD2

D4

D3

D1

L

L2 R

D2 M

D3

C Type

D1

L

L2 R

M

D1

D2

D3

A Type

B Type

L

L2 R

MD2

D4

D3

D1

L

L2 R

D2 M

D3

C Type

D1

L

L2 R

M

D1

D2

D3

A Type

B Type

L

L2 R

MD2

D4

D3

D1

L

L2 R

D2 M

D3

C Type

D1

10

12

16

20

© 2013 Hitachi Tool Engineering USA | ph 800 333 1514 | www.hitachitoolusa.com28

IASM/ASM

Part No. JX10

20

JP40

20

PT

H30

E

JM40

60

SD

5010

A (mm) B (mm) R (mm) T (mm) Type

JDMT070202R Δ • • • 6.4 4.3 0.2 2.45 A

JDMT070204R • • • 6.4 4.3 0.4 2.45 A

JDMT070208R • • • 6.4 4.3 0.8 2.45 A

EDMT070220R-T • • • 6.4 4.3 2.0 2.5 B

EDMT070220R • • • 6.4 4.3 2.0 2.5 B

All Inserts have two effective cutting edges

COATING MATERIALS FOR INSERTS

Material Name Coating NameCoating Type Application Features

JX1020(P10-M10-K10)

JX CoatingPVD

High speed maching for steel Excellent for high speed machining of steel

JP4020(P10-M10-K10)

JP CoatingPVD

For cutting of pre-hardened steel (40-50 HRC)

uses coating with excellent shock resistance,making it superior for cutting pre-hardened steel

PTH30E(K30)

TH Coating (TiSIN)PVD

General purpose for steel Uses coating with excellent heat resistance andlibrication characteristics / Has a wide cutting range

JM4060(P40-M40)

JM CoatingPVD

For cutting stainless steel materials

Uses coating with adhesion of membranes to reducepeeling of membranes due to welding

SD5010(N10)

SD CoatingPVD

For aluminum alloys and non ferrous metals

The hydrogen-free DLC coating infenitely close to that of diamons. Hardness: more than 60GPa

Inserts

JDMT07020XRInsert with 5mm

shoulder milling

EDMT070220R(-T) Insert with 2mm corner R for high feed cutting.

Type A Type B

There are two types of EDMT Inserts:- Standard Type (EDMT070220R-T)- Low-Resistance Type (EDMT070220R) which reduces cutting resistance by approximately 10%

Δ

Δ

Δ

Δ

Δ

Δ = When the stock is out, it will not be standard stock in the US

COATING MATERIALS FOR INSERTS

Material nameISO Classification

Coating NameCoating Type Application Features

JX1020 P10-M10-K10

JX CoatingPVD

High speed machining for steel Excellent for high speed machining of steel

JP4020 P10-M10-K10

JP Coating PVD

For pre-hardened steel (40-50HRC)Uses coating with excellent shock resistance, making it superior for cutting prehardened steel

PTH30E K30

TH Coating (TiSiN) PVD

General purpose for steel Uses moderate substrate, multi purpose grade

JM4060 P40-M40

JM Coating PVD

For wet general cutting of steel, stainless steel

Newly developed PVD technology improves adhesion of membranes to reduce peeling of membranes due to welding

SD5010 N10

SD Coating PVD

For aluminium alloys and nonferrous metals

The hydrogen-free DLC coating comes close to that of diamonds. Hardness: more than 60GPa

Part No. JX10

20

JP40

20

PT

H30

E

JM40

60

SD

5010

A (mm) B (mm) R (mm) T (mm) Type

JDMT070202R r • • • • 6.4 4.3 0.2 2.45 A

JDMT070204R r • • • • 6.4 4.3 0.4 2.45 A

JDMT070204R r • • • • 6.4 4.3 0.8 2.45 A

EDMT070220R-T r • • 6.4 4.3 2.0 2.5 B

EDMT070220R r • • 6.4 4.3 2.0 2.5 B

All inserts have two effective cutting edges

There are two types of EDMT Inserts: – Standard Type (EDMT070220R-T) – Low-Resistance Type (EDMT070220R) which reduces cutting resistance by approximately 10%

r = Item will be discontinued when the stock is out

127© 2015 Mitsubishi Hitachi Tool Engineering, Ltd.© 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 64© 2013 Hitachi Tool Engineering USA | ph 800 333 1514 | www.hitachitoolusa.com 29

IASM/ASM

Inch Metric

φØ 0.375 0.5 0.625 0.75 φØ 10 12 16 20

Flutes 2 3 4 5 Flutes 2 3 4 5

Carboh Steel Alloy Steel < 30HRc

Vc range 328 - 590 sfm Vc range 100 - 180 m/min

N(rpm) 4020 3010 2410 2010 N(rpm) 3830 3190 2390 1920

Vc(sfm) 394 394 394 394 Vc(m/min) 120 120 120 120

Vf(in/min) 189 213 302 315 Vf(mm/min) 4600 5740 7650 7680

fz(in/t) 0.0236 0.0236 0.0314 0.0314 fz(mm/t) 0.60 0.60 0.80 0.80

doc(in) 0.012 0.012 0.012 0.012 doc(mm) 0.3 0.3 0.3 0.3

woc(in) 0.197 0.276 0.394 0.433 woc(mm) 5 7 10 11

Pre-hardened Steel Alloy SteelDie Tool Steel30-40HRc


N(rpm) 3680 2760 2210 1840 N(rpm) 3510 2920 2190 1760

Vc(sfm) 361 361 361 361 Vc(m/min) 110 110 110 110

Vf(in/min) 173 195 277 288 Vf(mm/min) 4210 5260 7010 7040

fz(in/t) 0.0236 0.0236 0.0314 0.0314 fz(mm/t) 0.60 0.60 0.80 0.80

doc(in) 0.012 0.012 0.012 0.012 doc(mm) 0.3 0.3 0.3 0.3

woc(in) 0.197 0.276 0.394 0.433 woc(mm) 5 7 10 11



N(rpm) 3010 2260 1810 1510 N(rpm) 2870 2390 1800 1440

Vc(sfm) 295 295 295 295 Vc(m/min) 90 90 90 90

Vf(in/min) 94 106 170 178 Vf(mm/min) 2300 2870 4320 4320

fz(in/t) 0.0157 0.0157 0.0236 0.0236 fz(mm/t) 0.40 0.40 0.60 0.60

doc(in) 0.012 0.012 0.012 0.012 doc(mm) 0.3 0.3 0.3 0.3

woc(in) 0.197 0.276 0.394 0.433 woc(mm) 5 7 10 11

Stainless Steel Vc range 328 - 590 sfm Vc range 100 - 180 m/min

N(rpm) 4020 3010 2410 2010 N(rpm) 3830 3190 2390 1920

Vc(sfm) 394 394 394 394 Vc(m/min) 120 120 120 120

Vf(in/min) 189 213 302 315 Vf(mm/min) 4600 5740 7650 7680

fz(in/t) 0.0236 0.0236 0.0314 0.0314 fz(mm/t) 0.60 0.60 0.80 0.80

doc(in) 0.012 0.012 0.012 0.012 doc(mm) 0.3 0.3 0.3 0.3

woc(in) 0.197 0.276 0.394 0.433 woc(mm) 5 7 10 11

Cast Iron Vc range 394 - 722 sfm Vc range 120 - 220 m/min

N(rpm) 5020 3770 3010 2510 N(rpm) 4780 3990 2990 2390

Vc(sfm) 492 492 492 492 Vc(m/min) 150 150 150 150

Vf(in/min) 236 266 378 394 Vf(mm/min) 5740 7180 9570 9560

fz(in/t) 0.0236 0.0236 0.0314 0.0314 fz(mm/t) 0.60 0.60 0.80 0.80

doc(in) 0.012 0.012 0.012 0.012 doc(mm) 0.3 0.3 0.3 0.3

woc(in) 0.197 0.276 0.394 0.433 woc(mm) 5 7 10 11

Cutting ConditionsInch + MetricEDMT (High Feed MIlling)

JP4020

JP4020

JP4020

JM4060

JP4020

JX1020

JX1020

JX1020

JP4020

JX1020

128 © 2015 Mitsubishi Hitachi Tool Engineering, Ltd.© 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 65© 2013 Hitachi Tool Engineering USA | ph 800 333 1514 | www.hitachitoolusa.com30

IASM/ASM

Inch Metric

φØ 0.375 0.5 0.625 0.75 φØ 10 12 16 20

Flutes 2 3 4 5 Flutes 2 3 4 5

Carboh Steel Alloy Steel < 30HRc

Vc,fz range Vc=492-656sfm, fz=0.0016-0.0035in/t Vc,fz range Vc=150-200m/min, fz=0.04-0.09mm/t

N(rpm) 6020 4520 3620 3010 N(rpm) 5740 4780 3590 2870

Vc(sfm) 591 591 591 591 Vc(m/min) 180 180 180 180

Vf(in/min) 32 36 39 40 Vf(mm/min) 800 1000 1010 1000

fz(in/t) 0.0027 0.0027 0.0027 0.0027 fz(mm/t) 0.07 0.07 0.07 0.07

doc(in) 0.118 0.118 0.157 0.157 doc(mm) 3 3 4 4

woc(in) 0.079 0.079 0.079 0.079 woc(mm) 2 2 2 2


Vc,fz range Vc=328-492sfm, fz=0.0016-0.0028in/t Vc,fz range Vc=100-150m/min, fz=0.04-0.07 m/t

N(rpm) 4020 3010 2410 2010 N(rpm) 3830 3190 2390 1920

Vc(sfm) 394 394 394 394 Vc(m/min) 120 120 120 120

Vf(in/min) 18 20 22 23 Vf(mm/min) 460 570 570 580

fz(in/t) 0.0023 0.0023 0.0023 0.0023 fz(mm/t) 0.06 0.06 0.06 0.06

doc(in) 0.118 0.118 0.157 0.157 doc(mm) 3 3 4 4

woc(in) 0.079 0.079 0.079 0.079 woc(mm) 2 2 2 2


Vc,fz range Vc=262-394sfm, fz=0.0016-0.0028in/t Vc,fz range Vc=80-120m/min, fz=0.04-0.07mm/t

N(rpm) 3010 2260 1810 1510 N(rpm) 2870 2390 1800 1440

Vc(sfm) 295 295 295 295 Vc(m/min) 90 90 90 90

Vf(in/min) 13 15 16 17 Vf(mm/min) 340 430 430 430

fz(in/t) 0.0023 0.0023 0.0023 0.0023 fz(mm/t) 0.06 0.06 0.06 0.06

doc(in) 0.118 0.118 0.157 0.157 doc(mm) 3 3 4 4

woc(in) 0.079 0.079 0.079 0.079 woc(mm) 2 2 2 2

Stainless Steel Vc,fz range Vc=426-590sfm, fz=0.0016-0.0035in/t Vc,fz range Vc=130-180m/min, fz=0.04-0.09mm/t

N(rpm) 5020 3770 3010 2510 N(rpm) 4780 3990 2990 2390

Vc(sfm) 492 492 492 492 Vc(m/min) 150 150 150 150

Vf(in/min) 23 26 27 28 Vf(mm/min) 570 720 720 720

fz(in/t) 0.0023 0.0023 0.0023 0.0023 fz(mm/t) 0.06 0.06 0.06 0.06

doc(in) 0.118 0.118 0.157 0.157 doc(mm) 3 3 4 4

woc(in) 0.079 0.079 0.079 0.079 woc(mm) 2 2 2 2

Cast Iron Vc,fz range Vc=426-590sfm, fz=0.0016-0.0047in/t Vc,fz range Vc=130-180m/min, fz=0.04-0.12mm/t

N(rpm) 5020 3770 3010 2510 N(rpm) 4780 3990 2990 2390

Vc(sfm) 492 492 492 492 Vc(m/min) 150 150 150 150

Vf(in/min) 27 30 32 33 Vf(mm/min) 670 840 840 840

fz(in/t) 0.0027 0.0027 0.0027 0.0027 fz(mm/t) 0.07 0.07 0.07 0.07

doc(in) 0.118 0.118 0.157 0.157 doc(mm) 3 3 4 4

woc(in) 0.079 0.079 0.079 0.079 woc(mm) 2 2 2 2

Aluminum Alloy(wet condition)

Vc, fz range Vc=655-1638sfm/min, fz=0.0016-0.0047in/t Vc, fz range Vc=200-500m/min, fz=0.04-0.12mm/t

N(rpm) 10040 7540 6020 5020 N(rpm) 9550 7960 5970 4780

Vc(sfm) 984 984 984 984 Vc(m/min) 300 300 300 300

Vf(in/min) 54 60 64 66 Vf(mm/min) 1530 1910 1910 1910

fz(in/t) 0.0027 0.0027 0.0027 0.0027 fz(mm/t) 0.08 0.08 0.08 0.08

doc(in) 0.118 0.118 0.157 0.157 doc(mm) 3 3 4 4

woc(in) 0.079 0.079 0.079 0.079 woc(mm) 2 2 2 2

Cutting ConditionsInch + MetricJDMT (Side MIlling)

JP4020

JP4020

JP4020

PTH30E

JP4020

SD5010

JX1020

JX1020

JX1020

JM4060

PTH30E

PTH30E

PTH30E

JP4020

PTH30E

small diameter, ultra high-efficiency indexable end mills · iasm/asm small diameter sizes from...

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