slj super lift jack manual
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AME INTERNATIONAL WWW.AMEINTL.NET
A M E S U P E R L I F T J A C K S
INSTRUCTION MANUAL
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AME INTERNATIONAL WWW.AMEINTL.NET
A M E S U P E R L I F T J A C K S
INSTRUCTION MANUALSuperlift Jack Models
Model 100 -100 Ton Capacity
Model 125 -125 Ton CapacityModel 150 -150 Ton Capacity
Model 175 -175 Ton Capacity
Model 200 -200 Ton Capacity
Model 250 -250 Ton Capacity
Model 300 -300 Ton Capacity
Model 350 -350 Ton Capacity
Specifically designed for the mining industry, the AME SuperLift heavy-duty hydraulicjacks are the result of modern technology and are your best choice when servicing and
maintaining large off-road vehicles and equipment.
The AME SuperLift jack lifts from the lowest lift point of your vehicle. If necessary, thecylinder extension will give you ample elevation to raise your vehicle from its highest
point. The total lifting procedure involves only one operator and can lift a 350 ton truck
in minutes.
Trouble free and safe, AME SuperLift Jacks operate on the universally acceptedelectric/hydraulic or air/hydraulic systems.
The AME SuperLift jack will operate from the standard 90 160 psi shop air supply orthe electric power, to suite your power specifications.
AME SuperLift Jacks are fitted with 16 or 18 diameter tires on tapered roller bearingsand are power driven, so that accurate positioning can be achieved quickly and safely.
AME SuperLift jacks continue to prove themselves around the world and have becomerecognized as a safe, reliable lifting device.
NOTES REGARDING MANUAL
This manual is not intended to teach basic principles of hydraulics and although someexplanations of functions are given, a certain level of expertise on the part of the reader
is assumed. This manual is intended to help explain the operation of the system in and
easy-to-understand language. It should prove useful for personal to aid in trouble
shooting.
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AME INTERNATIONAL WWW.AMEINTL.NET
A M E S U P E R L I F T J A C K S
INSTRUCTION MANUALWarranty Clauses
Jacks sold by AME International warrants the jacks to be free from defects in materialand workmanship for a period of six (6) months from the date of sale. This warranty isexclusive in lieu of all other warranties, whether written, or oral.
AME International warranty shall be limited to repair or exchange, FOB the factory,except when at the request of AME International, the buyer shall make the units
available for inspection by AME International personnel at a place designated by AME
International in such a request.
Units repaired under this warranty and returned to the buyer shall be warranted for theremainder of the original warranty period.
When conditions are such that a warranty claim is refused, our written warrantyprovides that the unit be held for no more than thirty (30) days from the date of such
notification, pending disposition by you, the buyer in absence of any further instructions
from you, the unit will be returned to the original shipper (collect) and any liability by
AME International will be cease.
The above warranty does not cover conditions over which we have no control, includingbut not limited to, foreign materials in the fluid system, pressure and speed in excess of
published and recommend maximum, and products damaged, or subjected to accident
abuse, or misuse after shipment from the factory. Products altered or repaired by
anyone not authorized by AME International are not covered.
There will be no acceptance of any charges of labor and/or parts incidental to theremoval and remounting of products repaired or replaced under this warranty. AME
International will in no event be liable for any special or consequential damage or
penalties.
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AME INTERNATIONAL WWW.AMEINTL.NET
A M E S U P E R L I F T J A C K S
INSTRUCTION MANUALIndex
START-UP PROCEDURES ............................. 5
LIFTING PROCEDURES ................................ 6
MAINTENANCE PROCEDURES ............................ 7
TROUBLE SHOOTING ............................... 8-10
PARTS LIST ........................... 11-22
> Cylinder Replacement Parts
> Safety Block Replacement Parts
> Pump Parts
> Control Valve
> Miscellaneous Replacement Parts
MISCELLANEOUS INFORMATION ...................... 23-24
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AME INTERNATIONAL WWW.AMEINTL.NET
A M E S U P E R L I F T J A C K S
INSTRUCTION MANUALStart-up Procedures
1. Please read the maintenance manual over carefully before proceeding with start-up ofthe system. In particular, familiarize yourself with the location of oil shut off valve and
the air inlet valve.
2. Visually check the equipment for any possible shipping damage. Should any evidence ofthis be detected, please report it immediately to your supervisor and/or
www.ameintl.net. Send photographs if possible.
3. Familiarize yourself with the controls of the jack.4. Remove the oil fill/vent; check the oil level, oil level should be easy to see. If oil cant be
seen, top off with AW32 hydraulic oil. Oil should be filled with jack in the closed
position.
5. Open oil supply valve, located next to the left tire (yellow handle).6. Attach air supply to the valve at the top of the jack near the handle. Important: keep the
line free of debris and no air lubricators.
7. Turn air valve to the ON position the pump will begin to operate.8. Move the lever to the up position, let the cylinder reach full stroke, then the pump will
slow down and sometimes stop pumping.
9. Move the lever down, and lower the cylinder into the closed position.10.Notice the water separators beside the right tire, drain daily.11.Before lifting refer to lifting procedures section.12.Change filter element 6-12 hours after start-up.
IMPORTANT
Warranties are not valid unless proper starting and maintenance
procedures are followed.
*NO AIR LINE LUBRICATORS WILL DAMAGE SEALS IN PUMP
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AME INTERNATIONAL WWW.AMEINTL.NET
A M E S U P E R L I F T J A C K S
INSTRUCTION MANUALLifting Procedures
Insure you have finished the start-up procedures. AME SuperLift jacks are designed to lift on a concrete surface. Move the jack under the lifting point of the equipment your lifting, the cylinder has a
removable end cap this can be removed and a SuperLift extension can be inserted to
achieve the proper starting point. (Extra extensions can be ordered to fit different
equipment). Use only original equipment extension for SAFETY due to the heavy loads.
Never lift without either end cap or extension in place.
Once the load is lifted turn OFF the air supply to the jack. The jacks are designed to be pumped up and down. All AME SuperLift jacks are designed with our patented Safety valve and will prevent the
jack from retracting due to hydraulic fluid loss.
Important: always use either the extension or the end cap on the jack or damage to thecylinder rod will occur.
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A M E S U P E R L I F T J A C K S
INSTRUCTION MANUALMaintenance Procedures
DAILY
Make a visual walk-around to check for leaks and damage to hoses, fittings at the startof each shift.
Make sure the top of the cylinder is free of debris to insure proper fit of cap andextensions.
Familiarize yourself with the water separators beside the right tire, drain daily. Operate the jack forward and back also fully extend and retract the ram at the start of
each day. Check the chrome rod for damage.
MONTHLY Check the oil level in the down position (AW32 Hydraulic Oil). Check air pressure in tires (not foam filled tires). Check overall condition of jack. Inspect cylinder rod for damage. Lubricate chain drive. Insure the vented fill plug is venting (blow through it). Pressure wash.6 MONTHS
Filter changes every 6 months is recommended.YEARLY
Change oil annually or as environment dictates. FILTER CHANGES EVERY 6 MONTHS ISRECOMMENDED CHANGE OIL ANNUALLY AS ENVIRONMENT DICTATES.
NOTE: To ensure product safety and reliability, it is recommended that you repair or replace
any broken parts when found.
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A M E S U P E R L I F T J A C K S
INSTRUCTION MANUALTrouble Shooting
JACK STARTS LIFTING BUT STOPS AND THE PUMP CONTINUES PUMPING
Check oil supply, valve in vertical, on position Check oil levelJACK WONT GO DOWN (RETRACT) AND PUMP IS WORKING FINE
Check oil supply valve in vertical, on position Check oil level
refer to locked load section
PUMP
Refer to pump section for symptoms and remedies
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A M E S U P E R L I F T J A C K S
INSTRUCTION MANUALUnlocking a Loaded Jack
LOCKED LOAD
Is the pump working?
How is the oil level?
This procedure will unlock the
safety block
Tools Required
o 14 mm open end wrench
o 4 mm Allen Key
LOCKED LOAD REPAIR
#1. Locate the safety block. Its at
the base of the cylinder.
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AME INTERNATIONAL WWW.AMEINTL.NET
A M E S U P E R L I F T J A C K S
INSTRUCTION MANUALLocked Load Repair (continued)
#2. Locate the cartridge
on the side of the block aswell as the lock nut.
#3. Using the 14 mm open end
wrench loosen the lock nut ( turncounter clockwise).