sliding door fittings and conveyor systems 2015 · gate rollers with a galvanised bracket loose...
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S o l u t i o n S t o m e e t e v e r y n e e d
Sliding door fittingS and
conveyor SyStemS 2015
M E t A l A p p l i c A t i o n S
2 www.mea-group.com
Overhead conveyors for industryExterior window shutters in architecture
MEA Sliding door fittings | The track to your success!
MEA components for your success➔ A market-proven product range for one-off track
designs and practically every conceivable application ➔ Suitable for suspended and cantilevered sliding doors
as well as internal materials handling systems ➔ High quality, competence and reliability➔ Flexibly extensible and reusable products, thanks to a
modular design ➔ Durable and robust components since they are purely
mechanical➔ Extremely economical due to minimal maintenance
requirements ➔ Outstanding value for money
Quality is a prerequisite for successful products andsatisfied customers. Our quality management system fulfils the requirements of DIN EN ISO 9001: 2008 and weare accredited accordingly. Static load tests are performedand documented continuously on our sliding door fittingsin addition to general production monitoring. To increasecorrosion resistance, all track parts and fittings are galvanised.
In order to maintain a consistently high quality standard,we ensure close monitoring – from raw materials throughto the finished product.
Put us to the test!
Performance starts with optimised in-house processesand continues in the service we offer our customers.
Our range of sliding door fittings is used for the manualconveyance of all types of suspended loads. Commonapplications include: sliding doors and gates, protectivecurtains, transportation systems, sliding shutters, travel-ling platforms, livestock enclosure systems, shop fittingand trade fair construction.
There is virtually no limit to the number of applicationsand the creativity with which these products can be used.
Quality and performance come as standard
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Making a grand entrance: silent stage curtains Conveyor carriage
A complete range
MEA Sliding door fittings | The track to your success!
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Sliding door fittingsThe applications for sliding door fittings are almost bound-less nowadays. Originally designed for moving gates viasliding gate fittings, the product range has now developedinto a high performance, all-round range for the mostdiverse of applications. Nevertheless, their use in the doorand gate sectors remains the largest application. To facilitate an optimum solution for all load requirements,we offer a wide product range in six different sizes.
Cast-iron gate rollerscontinue to be used today for barn doors, doors in out-buildings and similar.
Our product range includes: ➔ Gate rollers with a galvanised bracket ➔ Loose rollers.
Gate rollers with different diameters and commensurateload bearing capacities are used depending on the gateweight.
A product range for many applications
Steel rollersare used for bottom-rolling gates. They are a cost-effectivealternative to cantilever gates, where gates are moved lessfrequently.
Our range includes:➔ Single-bearing rollers➔ Twin-bearing rollers
Cantilever gatesCantilever gates are used in industry, workshops and alsoincreasingly in the private sector. Unimpeded accesswithout annoying road channels and height restrictions,easy installation and a high level of operational reliabilityhave allowed demand in this modern-day product segmentto grow continually. The option of automated operation is afurther advantage, enabling cantilever gates to not onlyoffer a high level of security, but also convenience.
All of the fittings required for the installation of cantilevergates are included in our product range. The choice of fittings will be determined by the vehicle clearance widthand the weight of the gate.
MEA Sliding door fittings | The track to your success!
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Special applicationsManually-operated overhead conveyors / Internal materi-als handling systems
In recent years our high-quality track and hanger systemshave proven increasingly popular for internal materialshandling. Typical uses for manually-operated overheadconveyors and energy supply lines can be found in produc-tion and storage areas, i.e. conveyors in paint-spray lines,buffer and handling stations in logistics and manufactu-ring areas, special goods carriers for your products, toolsupply systems at workplaces, etc.
Our product range is also ideally suited for small cranesystems.
Do you require a functional option for the overhead trans-port of your products? We'll be pleased to offer you suita-ble components or even a custom solution for your instal-lation such as switch points, conveyor carriages, accesso-ries and much more.
Ask the experts – by working together we'll find the rightsolution!
MEA Sliding door fittings | The track to your success!
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HangersWhen selecting hangers, installers can choose from a wide range of individually modified rollers to meet special require-ments.
StandardHangersSingle rollerDouble roller
Hangers with ammonia-resistant ball bearings(ideally suited for livestockenclosures)
Hangers with heat-resi-stant ball bearings (to 220degrees C, on requestalso to 250 degrees C)
MEA 'whisper' hangershave nylon-faced rollerswith particularly quietrunning characteristics
Components and custom solutions for internal materials handling systemsThanks to our own fabrication facilities, we are able tomodify items and even fabricate them entirely to customerspecifications. Even when it comes to product selection,e.g. hangers which, because of their installation location,need to be especially quiet, we offer the right products and
professional advice. What maximum loads are possible fordifferent suspension bracket spacings?
You’ll receive a binding answer from us to all of yourquestions.
MEA Sliding door fittings | The track to your success!
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Since MEA products have been designed to work perfectly with one another, we can only guarantee the above load capacitiesif MEA sliding door fittings are installed exclusively. (Tracks, hangers, brackets, stops, floor channels.) Installation must becompleted in compliance with our specifications and the support bracket spacing for tracks must not exceed 75 cm.
A range of tracks
No. 0
No. 1
No. 2
No. 3
1,9
3,0
3,5
4,0
Diagrams reproduced to scale
60
4335
28
30
40
48
65
45100200300
elektr. betrieben1
MEA Sliding door fittings | The track to your success!
Tracks can be supplied galvanized as well as non-galvanized.
Range:Galvanized:All sizes; standard length 6 m, No. 2 also in 5 m. Non-galvanized: All sizes; standard length 6 m;Custom lengths on request.
Two-axle hangers are generally recommended.They ensure precise guidance and offer outstanding running characteristics.Fixing centres for all track sizes: maximum 75 cm.
Tracks and accessories are also available in sizes 4 and 5.Load capacities up to 2.000 kg realizable.
Custom lengths can be supplied in all sizes on request.
90200400600
Door weight per leaf in kg for straight-running doors with
2 hangers
45100200300
Size
No. 0No. 1No. 2No. 3
Load capacitydouble roller
in kg
45*100*
200300
When used with MEA double roller hangers
Select the necessary system size here for the loadyou require:
Manually operated Electrically operated1
60100200400
Door weight per leaf in kg for straight-running doors with
2 hangers
Size
No. 0No. 1No. 2No. 3
Load capacitysingle roller
in kg
3050
100200
Manually operated
When used MEA single roller hangers
* Different load capacities apply for stainless steel rollers1 We recommend double-roller hangers with lateral guidance for
electrically-operated doors
Installation options for face fixing methods
Face fixing with double-length bracket
Face fixing with double-length bracket
Face fixing withstandard bracket
Fixed face fixing for two doors
Size
No. 0No. 1No. 2No. 3
amax.
95135135185
b
40-7050-11060-10080-140
c
15181830
d
25373745
e
90-130124-189140-205175-300
f
25304050
g
M 10M 12M 16M 20
h
25-3535-4644-6650-75
Face fixing with standard bracket
Size
No. 0No. 1No. 2No. 3
a
24-3830-5535-5545-82
b
----
c
15181825
d
25373745
e
90-130124-189140-205175-300
f
25304050
g
M 10M 12M 16M 20
h
25-3535-4644-6650-75
Fixed face fixing for two doors
Size
No. 0No. 1No. 2No. 3
a
7893
120123
b
52629082
c
14,017,517,518,0
d
18,022,522,530,0
e
91-112115-141111-137136-159
f
30404050
g
M 10M 12M 16M 20
h
35-4644-6644-6650-75
b
dc
ef
h
g
amax.
ge
dc
a
f
h
g
e
dc
b
a
h
f
8 www.mea-group.comMEA Sliding door fittings | The track to your success!
Installation options for face and soffit fixing methods
Fixed face fixing Soffit fixing for two doors Soffit fixing
Fixed face fixing
Size
No. 0No. 1No. 2No. 3
a
20263141
b
----
c
10,014,017,518,0
d
15,018,022,530,0
e
59-7691-112
106-132130-153
f
25304050
g
M 10M 12M 16M 20
h
25-3535-4644-6650-75
Soffit fixing
Size
No. 0No. 1No. 2No. 3
a
92117132172
b
----
c
----
d
----
e
62-7995-116
111-137136-159
f
25304050
g
M 10M 12M 16M 20
h
25-3535-4644-6650-75
Soffit fixing for two doors
Size
No. 0No. 1No. 2No. 3
a
169194222254
b
52629082
c
----
d
-
-
-
-
e
95-116111-137111-137136-159
f
30404050
g
M 10M 12M 16M 20
h
35-4644-6644-6650-75
g
e
dc
a
h
f
h
g
b
a
ef
h
g
a
ef
g
Support plates must
be fitted with the nut
at the bottom.
Support plate
9www.mea-group.com MEA Sliding door fittings | The track to your success!
10 www.mea-group.comMEA Sliding door fittings | The track to your success!
Sliding door installation example
Track stop: Track stops are a safety feature and serve to limit hanger travel during the installation of doors.Angle stop: These are to be mounted at the gravity centre height of the door leaf and serve to stop door travel.
Every track must be secured approx. 10 cm from both track ends, thereafter averaged a max. of every 75 cm.
➀ Track ➁ Fixed face fixing➂ Hanger ➃ Floor channel➄ Track stop
➅ Angle stop➆ Support plate➇ Reinforcement plate➈ Guide roller➉ Track closure
Approx. 10 cm max. 75 cm
max. 0.2 x W
3
7
25
8
94
6
1
W
0.5
x H
H
max. 0.2 x W
10
11www.mea-group.com MEA Sliding door fittings | The track to your success!
Our customer support team is at your service.
We also fabricate custom designs.Simply ask us!
Hangers as single or double-roller assem-blies, in each instance with high-quality ballbearings for reliable running.
Variable track fixing with vertical and lateral adjustment via coupling sleeves that aresuspended from matching brackets (standard and double-length brackets).
Special items for manually-operatedoverhead conveyors, buffer warehouses.
Visit us online at:www.mea-metal-applications.com
Germany
MEA Metal Applications GmbHSudetenstrasse 1 86551 Aichach T +49 (0) 82 51 / 91 18 37F +49 (0) 82 51 / 91 13 82 E [email protected]
France
MEA Métal Applications France S.A.S.U.25 Avenue Jean Prouvé88100 Saint-Dié-des-VosgesT +33 3 29 / 56 80 04F +33 3 29 / 56 84 52E [email protected]
Czech Republic
MEA Metal Applications s.r.oDomažlická ul. č. 180318 04 PlzeňT +420 377 / 49 42 74F +420 377 / 49 42 44E [email protected]
Romania
MEA Metal Applications SRLStrada Valcele 48 ARO 405200 DejT +40 264 / 206 111F +40 264 / 206 112E [email protected]