sj group presentation-2015
TRANSCRIPT
www.shouju.com Copyright@ Shouju Industry (Group) Co., Ltd All Rights Reserved
Milestones
1987 1996 2004 2008
Weilam Mold
Factory built in HK,
started with
precision molding.
Weilam Mold set a
branch factory in
Shenzhen.
Found SJ
Industrial (Group)
Co., Ltd.
Acquired Thin-Wall
Packaging.
2011 2012 2013 2014
Built SJ-Huazhen,
Main for medium
and large size
mold production
Set up SJ-Wuxi,
Main for plastic
injection mass
production
Established
SJ-Europe
office
Found
SJ-Chengdu
Factory
Milestones
2009
Start
Business in
Medical
Industrial
2015
Established
SJ-America
office
Culture
Corporate Vision Corporate Mission
Our Business Philosophy
Our Management Philosophy
To be the pioneer of precision manufacturing and services. Create the greatest value for the customers. Provide wide development space for the employees. Shoulder the relevant social responsibilities.
Honest and Mutual Benefits
Acting like A School, A Family and An Army.
Business Scope
Mold Design & Manufacture 1
Products R&D 2
Precision Injection Molding 3
Engineering Support 4
Europe 30%
America 60%
Asia 5%
Other 5%
Main Markets Distribution
Automotive 60%
Packaging 30%
Medical 5%
Electronic 3%
Others 2%
Overview of Business Segments
Business Scope
Part Description: Part Name: Shroud + LH fan+ RH fan
Mold Size : 1500 X 1000 X 1749
Part Weight 321.7g +337.5g +1590g
Resin: PP+30%GF
1+1+1 Tandem Mold
12 Drop Mold Master Hot Runner with Valve Gate
Cycle Time:90s
Clamping Force:1100T
Typical Cases-Tandem Mold
Typical Cases-2K-Mold Part Description:
Part Name: 190 Coupling Cover
Part Size : 190x190x66
Part Weight: 170g
Resin: PP & TPE
Cycle Time: 80s
2+2 Cavity Mold
Typical Cases-Structural Parts
Part Description: Part Name: Longitudinal_housing
Mold Size : 626 x 550x 676
Part Weight 112cm³/156g
Resin: PA66+30%GF
1x1 Cavity Mold
1 Drop Mold-master Hot Runner with Hot Tip
Cycle Time:40s
Clamping Force:300T
Typical Cases-Grille
Part Description: Part Name: Timing Grille outlet
Mold Size : 700X1350X750
Part Weight : 782Cm^3/860g
Resin: ASA
1x1 Cavity Mold
8 Drop YUDO Hot Runner with Valve Gate
Cycle Time:70s
Clamping Force:1200T
Typical Cases-Interior Trim Part Part Description:
Part Name: Mazda Air outlet grille
Mold Size : 766 X620 X945mm
Part Weight : 22.2g+22.2g
Resin: PP
1+1 Cavity Mold
1 Drop YUDO Hot Runner change to sub-gate
Cycle Time:50S
Clamping Force:320T
Typical Cases-Interior Trim Part Part Description:
Part Name: NOZZLE-DEF.WS RWR
Mold Size : 1850X800X1253
Part Weight : 810cm3/733g
Resin: PP + 20% talc
1x1 Cavity Mold
8 Drop YUDO Hot Runner with Valve Gate
Cycle Time:75s
Clamping Force:1880T
Typical Cases- Motor Housing Part Description:
Part Name: Motor housing
Mold Size : 500x500x510
Part Weight :87.55g/50cm
Resin: PET +45%GF
1x2 Cavity Mold
2 Drop YUDO Hot Runner with Valve Gate
Cycle Time:30s
Clamping Force:180T
Typical Cases- Speaker Grill Part Description:
Part Name: Audi AU736 NO Loudspeaker
Mold Size : 210x170x20
Part Weight :55 g
Resin: POM
1x2 Cavity Mold
8 Drops Syventive Hot Tip
Cycle Time:40s
Clamping Force:380T
Typical Cases- Speaker Grill Part Description:
Part Name: Amphenol Electron connector
Mold Size : 220x230x200
Part Weight :2.35 g
Resin: PBT+15%GF
1x4 Cavity Mold
4 subgates cold runner
Cycle Time:10 s
Clamping Force:380T
Other Typical Cases
Other Typical Cases
Typical Cases
Part Description: Part Name: 1.5 L Cestbon Handle
Cavity :48*2 stack Mold
Resin: PP
Cycle time: 6 s
Runner:48x2 Drop Husky Hot Runner With Hot Tip
Press :400T
Typical Cases
Part Description: Part Name: Fold fork
Cavity: 64 cavities
Machine: Husky 400T ton
Cycle time: 7.5S
Hot runner: Husky Hot Runner with Hot Tip
Typical Cases
Part Description: Part Name: Coffee Cup
Cavity: 2 * 16 Cav stack mold
Part Weight : 6.2 g
Resin: LDPE
Press: 300 T
Runner : 16 drop Husky hot tip
Typical Cases
Part Description: Part name: Jokey Square tub and lid
Dimension: 93*93*41.7mm
Resin: PP
Cavity: 1*6 cavity
Hot runner : 6 drops Manner valve gate
Cycle time: 6S
Typical Cases
Part Description: Part name : Rubbermaid food container
Resin: PP
Weight: 33.8g
Cavity: 1*4 Cavity
Cycle time: 10S
Hot runner : Husky hot runner
Typical Cases
Part Description: Part Name: Unilever butter container
Resin: PP
Weight : 31g
Cavity: 1*4 cavity
Machine : 350 ton
Cycle time: 6S
Hot runner : Husky 4 drops valve gate
Typical Cases
Part Description: Part Name: Unilever butter container
Resin: PC
Weight : 1.5 g
Cavity: 24
Machine : 100 ton
Cycle time: 16S
Hot runner : Husky 6 drops SG4 direct sidegate
Other Typical Cases
Other Typical Cases
Typical Cases- Blood Tube
Part Description: Part Name: Blood Tube
Cavity: 1 x 32
Part Size: D12 X 100 mm
Part Weight :5 g
Press: 230 T
Cycle time: 10 S
Runner : 32 drops Husky valve gate
Typical Cases- Syringe needle
Part Description: Part name : 5 ml Syringe needle
Weight : 5g
Resin : COP
Cavity NO. : 1*4
Cycle time :15S
Clamping force:80T
Feed system : 4 drops Husky side gate-Full Hot runner
Typical Cases- Dialysis Shell
Part Description: Part name : dialysis shell
Weight : 75 g
Resin : PC-X1805
Cavity No. : 1 x 2
Cycle time : 38 S
Clamping force : 280 T
Feed system :6 drops Husky valve gate
Typical Cases- Blood Cover
Part Description: Part Name: Blood cover
Cavity: 4 Cavities mold
Part Weight:12.5 g
Resin: PC-X1805
Press: 230 T
Cycle time: 32 S
Filling: 2 drops hot Tip turn to sub gate
Typical Cases- Mouthpieces
Part Description: Part name: Mouthpieces
Weight : 20.7g
Resin : TPE
Cavity No.:1*2
Cycle time :32 s
Clamping force:260T
Feed system:2 drops EWIKON hot tip
Typical Cases- Bifrucation Luer
Part Description: Part name: Bifrucation Luer + Strain Relief
Weight :2.7g + 0.6 g
Resin :PC + PEBAX 35
Cycle time: 45 s + 30 s
Cold runner
Typical Cases- Bifrucation Luer
Part Description: Part name: STR biochip
Weight :1.8 + 4.1 g
Resin :PC
Cycle time: 30 s
Cold runner
Typical Cases
Customers-Automotives
Customers-Packaging
Customers-Medical
Project Management Project Start
Mold Design
Manufacture Process
After-sale Service
Delivery
Engineering Change
First Tryout
Schedule confirm PO review Mold Flow Report
Design Review Proposal Finalize Order Steel
Mold Machining Plan Weekly Progress Report QC during manufacturing
Trial testing & Samples delivery T-1 Reports & Dimension Inspection Report -1/-2 Review meeting
T2 schedule arrangement
Standard Packing Pictures Before Shipping inspection Packing Check Mold operation and customer feedback follow Monthly mould maintenance and billing services can be arranged according to customer demand and technical personnel stationed in the customer's plant.
Quality
QC for manufacture
Electrode Inspection
Mold Component Inspection
Mold Assembly Check
FAI Report & CPK Report
Mold Package Inspection ISO9001 ISO13485 TS16949
Equipments
Total 26 sets Injection Machine Model Tons Quantity Remarks
Borche Machine 1000 1
HTF280W L-B 280 1
BM260-080ML 260 1 Overmoulding
HTF90WL -B 90 1
HTF120W L-B 120 2
HTF160W L-B 160 1
HTF200W L-B 200 1
Toyo SI350 IV 350 1 High speed
SE50EV-FT 50 3
SE100EV-FT 100 1
HYSKY H500 RS65 500 1 High speed
Clamping force range: 50-1000 tons …… …… ……
Equipments Total 21 sets CNC
Model Max. Stroke Quantity
Precision
YASDA YBM9150V 1500×900×450 1 0.002MM
Mikron HSM800 800×600×500 1 0.01MM
Mikron HEM800 850×530×600 2 0.008MM
MORISEIKI NV4000 600×400×400 3 0.015MM
YCM TV146B 1400×620×630 1 0.02MM
XK850-D 800×500 1 0.015MM
PK-1000A 1000×500 1 0.01MM
KPC30B 500×380×300 1 0.02MM
Caver S600A 600×500×300 1 0.05MM
VMC-1890 1800×900 1 0.02MM
VMC-1220 1300×600 1 0.02MM
The Biggest: 1500×900×450 (mm) VMC-850 800×500 1 0.02MM
The Most Accurate: 0.002MM KH-650# 650×300 1 0.01MM
Origin: Most of them from Europe and Japan …… …… …… ……
Equipments Total 19 sets EDM
Model Max. Stroke Quantity Precision
AGIETRO AGIETRO 640×450 1 0.015MM
NADVAN 500×300 1 0.015MM
CE3 500×300 1 0.015MM
up 350×250 ×250 2 0.02MM
LG450 500×400 2 0.02MM
Super-450 400×500 ×180 1 0.025MM
Super-650 600×500 ×250 1 0.025MM
ST-230 200×300 ×200 1 0.025MM
CNC-1680N 2000× 1000 1 0.02MM
430 400×300 2 0.025MM
450 450×350 1 0.025MM
450 450×350 2 0.025MM
540 550×400 3 0.025MM
The Most Accurate: 0.015MM S750L 750×500 1 0.025MM
Equipments Total 8 sets Wire Cut Machine
Model Max. Stroke Qty Precision
Sodick AQ537L 570×370 ×350 1 0.005MM
CUT20P AgieCharm illes 350×250 ×250 1 0.005MM
DK7732± 3°/80mm 500×350 2 0.025MM
DK7740 500×400 1 0.025MM
DK7763 630×400 1 0.025MM
DK7750± 15%/80m 700×500 1 0.025MM
DK77100 1200× 1000 1 0.025MM
The Most Accurate: 0.005MM …… …… …… ……
Equipments Total 8 sets Grinding Machine
Model Max. Stroke Qty Precision
Okamoto ACC106CA1 1000x600x600 1 0.002MM
Paragon GU-3250P D320 1 0.02MM
PGSG-4080AHR 470x160 2 0.005MM
Yuqing grinder 150x400x280 6 0.005mm
Lianggao grinder 150x400x280 6 0.005mm
The Most Accurate: 0.002MM …… …… …… ……
Equipments
Inspection Machine and Others
Equipment Name Model Qty Precision
Projector ST-8601 2 0.01MM
CMM Global Classic 1 0.005MM
CMM Zeiss Contura G2 10166 1 0.002MM
Altimeter TESA Hite 400 1 0.01mm
CMM WH-544MV 1 0.005mm
1
Value-added Service Book-to-Bill is only a start of our permanent quality services, SJ Group professional strength
and brand integrity can ensure to solve problems for customers anywhere.
SJ Group shows an active interest in running performance of the product at various life stages,
this just based on the results of surveys and feedback optimization in time.
Teleconference/Video conference with customers
Condition & Sampling Tracking
Customer’s comment
To customer’s factory for field trip
Contact
SJ Group (HK) Limited
China HongKong Office Flat H, 4/F Phase 1, Hung Chung Ind’l Ctr,12 Tsing yeung Street , Tuen Mun N.T.H.K Tel: 852 -2456 2065 Fax: 852-2467 4018 E-mail:[email protected]
SJ precision factory No.17,Xinfa East Road,Xinqiao Village, Shajing Street, Bao’an District, Shenzhen, Guangdong 518125, China Mob:(+86) 136 0040 3595 Tel:86-755-2972 3065 Fax:86-755-8621 7675 E-mail:[email protected]
SJ Huazhen Bldg 2,Xinda Industrial Estate, Furong Road, Xinqiao Village, Shajing street, Bao’an District, Shenzhen, Guangdong 518125, China. Mob:(+86) 158 1552 2600 Tel:+86-755-3392 8799 Fax: +86-755-3392 8789 E-mail: [email protected]
SJ Wuxi No. 18, Yu’an road, New industrial, Wuxi City, Jiangsu Province, 214000, China Tel:0510-8522 8098, Fax:0510-8530 2808 E-mail: [email protected]
SJ Europe Friedrichstraße 28, 02627 Hochkirch, Germany Contact: André Miertschin Mobile: +49 171 89 60 150 E-mail: [email protected] SJ America 500 Progressive Dr. Taylorsville,KY 40071 US Contact: Shawn McKinney Mobile: +001 502 664 2354 E-mail: [email protected]
森骏集团(香港)有限公司 中国香港办公室 中国香港屯门青杨街12号鸿昌工业中心4楼H室 电话:852 -2456 2065 传真: 852-2467 4018 邮箱:[email protected]
深圳精密 广东省深圳市宝安区沙井镇新桥新发东路17号 手机:(+86) 136 0040 3595 电话:+86-755-2972 3065 传真:+86-755-86217675 邮箱:[email protected]
深圳华臻 深圳市宝安区沙井新桥芙蓉路新大工业园第二栋 手机:(+86) 158 1552 2600 电话:+86-0755-3392 8799 传真:+86-755-3392 8788 邮箱:[email protected]
森骏无锡 无锡市新区裕安路18号 电话:0510-8522 8098, 传真:0510-8530 2808 邮箱:[email protected]
森骏欧洲 Friedrichstraße 28, 02627 Hochkirch, Germany 联系人:André Miertschin 电话:+49 171 89 60 150 邮箱:[email protected] 森骏美国 美国肯塔基州,泰勒斯维尔市,前进路500号 联系人: Shawn McKinney 电话: +001 502 664 2354 邮箱:[email protected]