site visit report · gas volumetric flow rate (actual) m³/hr 435081.1 22093 - gas volumetric flow...

152
Site Visit Report The site visit process is a sample on a particular day of an installation's compliance with some of its licence conditions. Where non-compliance against a particular condition has not been reported, this should not be construed to mean that there is full compliance with that condition of the licence. Instructions and actions arising from the visit shall be addressed, or where applicable noted, by the licensee in order to ensure compliance, to improve the environmental performance of the installation and to provide clarification on certain issues. The licensee shall take the actions specified to close out the non-compliances and observations raised in this Site Visit Report. Licensee Name of Installation Irish Cement Limited (Limerick) Licensee Irish Cement Limited Licence Register No. P0029-06 CRO Number 9212 Site Address Castlemungret, Limerick Site Visit Reference No. SV16248 Report Detail Issue Date 29/10/2019 Prepared By David Matthews Site Visit Detail Date Of Inspection 03/09/2019 Announced No Time In 09:30 Time Out 17:00 Visited by on behalf of the EPA Socotec Licensee Personnel and Role See report. Photo Taken No Samples Taken Yes Video Taken No Odour Assessment No Site Visit Report - SV16248 - Irish Cement Limited Page 1 of 152

Upload: others

Post on 10-Nov-2020

4 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

Site Visit Report

The site visit process is a sample on a particular day of an installation's compliance with some of its licence conditions.  Where non-compliance against a particular condition has not been reported, this should not be construed to mean that there is full compliance with that condition of the licence.

Instructions and actions arising from the visit shall be addressed, or where applicable noted, by the licensee in order to ensure compliance, to improve the environmental performance of the installation and to provide clarification on certain issues.

The licensee shall take the actions specified to close out the non-compliances and observations raised in this Site Visit Report.

Licensee

Name of Installation Irish Cement Limited (Limerick)

Licensee Irish Cement Limited

Licence Register No. P0029-06

CRO Number 9212

Site Address Castlemungret, Limerick

Site Visit Reference No. SV16248

Report Detail

Issue Date 29/10/2019

Prepared By David Matthews

Site Visit Detail

Date Of Inspection 03/09/2019 Announced No

Time In 09:30 Time Out 17:00

Visited by on behalf of the EPA Socotec

Licensee Personnel and Role See report.

Photo Taken No Samples Taken Yes Video Taken No

Odour Assessment No

Site Visit Report - SV16248 - Irish Cement Limited Page 1 of 152

Page 2: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

Scope

This is a technical report containing the results of monitoring of emissions to air.

Media

Air.

Site Areas Inspected

See report.

Documents Inspected

N/A

Site Visit Report - SV16248 - Irish Cement Limited Page 2 of 152

Page 3: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

Site Visit Report - SV16248 - Irish Cement Limited Page 3 of 152

Page 4: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

STACK EMISSIONS MONITORING REPORT

Page 1 of 148

© 2019 SOCOTEC UK Ltd Opinions and interpretations expressed herein are outside the scope of UKAS accreditation. MCERTS accredited results will only be claimed where both the sampling and analytical stages are UKAS accredited. This test report shall not be reproduced, except in full, without written approval of SOCOTEC UK Ltd.

Carried Out By: SOCOTEC 2-4 Langlands Place Kelvin South Business Park East Kilbride G75 0YF

Carried Out For: Office of Environmental Enforcement Environmental Protection Agency McCumiskey House Richview Dublin 14

Monitoring Dates: 03 - 05/09/2019 Report No: P0029-05-CAR19-01 / Version 2 Permit Reference: P0029-05 Report Date: 21/10/2019 Emission Points Monitored:

A2-01 Kiln 6/Rawmill A3-12 (Homosilo 1) A3-13 (Homosilo 2) A3-15 Kiln Feed Bin

Date

Site Operator: Irish Cement Limited Castlemungret Limerick Co Limerick

Site Visit Report - SV16248 - Irish Cement Limited Page 4 of 152

Page 5: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

STACK EMISSIONS MONITORING REPORT

Page 2 of 148

SECTION A Emission Point A2-01 Kiln 6/Rawmill

Date

Site Operator: Irish Cement Limited Castlemungret Limerick Co Limerick

Site Visit Report - SV16248 - Irish Cement Limited Page 5 of 152

Page 6: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC Job Number:Report Date:Version: 2Report By: Cameron RussellMCERTS Number: MM 18 1481MCERTS Level: MCERTS Level 1 - TechnicianTechnical Endorsements: -

Report Approved By: David DrylieMCERTS Number: MM 04 493Business Title: MCERTS Level 2 - Team LeaderTechnical Endorsements: 1, 2, 3 & 4

Signature:

2-4 Langlands PlaceKelvin South Business Park

East KilbrideG75 0YF

Tel: 01355 246 730Fax: 01355 249 669

Permit Reference:IE Licence: P0029-05

David HayBusiness Manager - North

Tel: 01355 246 730Email: [email protected]

Your contact at SOCOTEC LTD

Operator & Address:

CastlemungretLimerick

Irish Cement Limited

Co Limerick

Release Point: A2-01 (Kiln)

Sampling Date(s):3rd September 2019

18th October 2019P0029-05CAR19-01 (LEK 11825)

STACK EMISSIONS MONITORING REPORT

SOCOTEC UK Reporting Template v5 Page 3 of 148

Site Visit Report - SV16248 - Irish Cement Limited Page 6 of 152

Page 7: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

EXECUTIVE SUMMARY

Stack Emissions Monitoring Objectives

- Plant

- Operator

- Stack Emissions Monitoring Test House

Emissions Summary

Monitoring Times

Process Details

Monitoring Methods

Analytical Methods

- Sampling Methods with Subsequent Analysis

- On-Site Testing

Sampling Location

- Sampling Plane Validation Criteria

- Duct Characteristics

- Sampling Lines & Sample Points

- Sampling Platform

- Sampling Location / Platform Improvement Recommendations

Sampling and Analytical Method Deviations

APPENDICES

APPENDIX 1 - Monitoring Schedule, Calibration Checklist & Monitoring Team

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

APPENDIX 3 - Measurement Uncertainty Budget Calculations

APPENDIX 4 - Record of Report Amendments

CONTENTS

Page 4 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 7 of 152

Page 8: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Plant

A2-01 (Kiln)

Operator

Irish Cement Limited

Castlemungret

Limerick

Co Limerick

IE Licence: P0029-05

Stack Emissions Monitoring Test House

SOCOTEC - East Kilbride Laboratory2-4 Langlands PlaceKelvin South Business ParkEast KilbrideG75 0YFUKAS and MCERTS Accreditation Number: 1015

Opinions and interpretations expressed herein are outside the scope of UKAS accreditation.MCERTS accredited results will only be claimed where both the sampling and analytical stages are UKAS accredited.This test report shall not be reproduced, except in full, without written approval of SOCOTEC LTD.This test report replaces and supersedes version 1 dated 2nd October 2019. Please see APPENDIX 4 for the changes made.

MONITORING OBJECTIVES

SOCOTEC LTD were commissioned by The Environmental Protection Agency to carry out stack emissions monitoring to determine the release ofprescribed pollutants from the following Plant under normal operating conditions.

Irish Cement Limited operates a kiln process at Limerick which is subject to IE Licence P0029-05, under the EPA Act 1992.

EXECUTIVE SUMMARY

The results of these tests shall be used to demonstrate compliance with a set of emission limit values for prescribed pollutants as specified in the Plant'sIE Licence, P0029-05.

Page 5 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 8 of 152

Page 9: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Parameter Units Result Calculated Uncertainty

+/-Total Particulate Matter mg/m³ 0.61 0.52 20Particulate Emission Rate g/hr 144.8 123.4 -

Dioxins & Furans (NATO I-TEQ) ng/m³ 0.0009 0.0002 0.1Dioxins & Furans (NATO I-TEQ) Emission Rate µg/hr 0.2207 0.0512 -

Dioxins & Furans (NATO I-TEQ) ng/m³ 0.0007 0.0002 -Dioxins & Furans (NATO I-TEQ) Emission Rate µg/hr 0.1831 0.0425 -Cadmium & Thallium mg/m³ 0.0019 0.003 0.05Cadmium & Thallium Emission Rate g/hr 0.467 0.725 -Heavy Metals mg/m³ 0.06 0.01 0.5Heavy Metals Emission Rate g/hr 15.85 2.82 -

mg/m³ 0.002 0.003 0.05g/hr 0.538 0.830 -

Mercury - Run 1 mg/m³ 0.001 0.001 0.05Mercury - Run 1 Emission Rate g/hr 0.226 0.348 -Mercury - Run 2 mg/m³ 0.003 0.005 0.05Mercury - Run 2 Emission Rate g/hr 0.850 1.311 -Hydrogen Chloride mg/m³ 0.43 0.04 10Hydrogen Chloride Emission Rate g/hr 101.73 10.58 -Hydrogen Fluoride mg/m³ 0.42 0.06 1Hydrogen Fluoride Emission Rate g/hr 106.20 16.25 -Sulphur Dioxide mg/m³ 7.48 0.77 400Sulphur Dioxide Emission Rate g/hr 1894.98 195.18 -Ammonia mg/m³ 11.22 1.36 50Ammonia Emission Rate g/hr 2843.04 344.01 -Total Volatile Organic Compounds mg/m³ 2.46 1.30 -Total Volatile Organic Compounds Emission Rate g/hr 622.59 330.59 -Oxides of Nitrogen (as NO2) mg/m³ 419.7 10.5 500Oxides of Nitrogen (as NO2) Emission Rate g/hr 106361.1 2669.4 -Carbon Monoxide mg/m³ 318.5 11.8 1500Carbon Monoxide Emission Rate g/hr 80732.8 2991.1 -Carbon Dioxide % v/v 16.85 0.11 - P

Oxygen % v/v 10.7 0.36 - P

Moisture % 9.10 0.29 - P

Stack Gas Temperature oC 112 - -Stack Gas Velocity m/s 21.1 0.49 -Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 -Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 -Gas Volumetric Flow Rate (STP, Dry) m³/hr 270727.8 13747 -Gas Volumetric Flow Rate at Reference Conditions m³/hr 253451.4 12870 335000

Dioxins & Furans - UPPER Limits

Dioxins & Furans - LOWER Limits

P

P

P

P

P

P

MCERTS accredited

result

P

P

P

P

ND = None Detected,Results at or below the limit of detection are highlighted by bold italic text.The above volumetric flow rate is calculated using data from the preliminary survey. Mass emissions for non isokinetic tests are calculated using these values. For all isokinetic testing the mass emission is calculated using test specific flow data and not the above values.

P

EXECUTIVE SUMMARY

EMISSIONS SUMMARY

Reference conditions are 273K, 101.3kPa, dry gas 10% Oxygen.

P

P

Mercury - Average of TestsMercury - Average of Tests Emission Rate

P

P

P

Emission Limit Value (ELV)

Page 6 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 9 of 152

Page 10: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Total Particulate Matter Run 1

Cadmium & Thallium Run 1Heavy Metals Run 1Mercury Run 1Mercury Run 2Hydrogen Chloride Run 1Hydrogen Fluoride Run 1Sulphur Dioxide Run 1Ammonia Run 1Total Volatile Organic Compounds Run 1Combustion Gases and O2 Day 1Oxygen Day 2 05 September 2019

04 September 2019 15:52 - 17:00

04 September 2019 09:35 - 10:05

Preliminary Stack Traverse08:30 - 09:00

13:35 - 14:35

04 September 2019

04 September 201930 minutes

08:00 - 08:23

30 minutes

-

09:35 - 10:05

09:50 - 10:54 60 minutes

60 minutes30 minutes09:40 - 10:10

04 September 2019

05 September 201909:16 - 10:22

60 minutes

05 September 2019 09:50 - 10:54

Sampling TimesSampling Date(s)Parameter

EXECUTIVE SUMMARY

Sampling Duration

60 minutes04 September 2019 360 minutes10:20 - 16:29Dioxins & Furans Run 1

MONITORING TIMES

05 September 2019 60 minutes

04 September 2019 15:52 - 17:00 60 minutes

15:52 - 17:00 60 minutes04 September 2019

30 minutes

60 minutes08:09 - 09:0904 September 201905 September 2019

Page 7 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 10 of 152

Page 11: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Description of process Kiln

Continuous or batch Continuous

Product Details Cement

Clinker Source Kiln 6 (On Site)

Normal load, throughput or continuous rating 150 Tonnes / Hour

Fuel used during monitoring PET Coke (11 Tonnes / Hour)

Abatement Bag Filter & SRCN

Plume Appearance Visible

PROCESS DETAILS

Parameter

EXECUTIVE SUMMARY

Process Details

Page 8 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 11 of 152

Page 12: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Species SOCOTEC UKAS Lab MCERTS Limit of Calculated CalculatedTechnical Number Accredited Detection MU MU

Total Particulate Matter

AE 104 1015 Yes 0.26 mg/m³ 85.2% 2.6%

Dioxins & Furans AE 109 1015 Yes 0.0003 ng/m³ 23.2% 0.2%

Cadmium & Thallium

AE 108 1015 Yes 0.00145 mg/m³ 155.2% 5.9%

Heavy Metals AE 108 1015 Yes 0.005 mg/m³ 17.8% 2.3%

Mercury AE 107/AE 108 1015 Yes 0.0007 mg/m³ 154.2% 6.7%

Hydrogen Chloride

AE 111 1015 Yes 0.0015 mg/m³ 10.4% 0.44%

Hydrogen Fluoride

AE 113 1015 Yes 0.009 mg/m³ 15.3% 6.41%

Sulphur Dioxide AE 112 1015 Yes 0.026 mg/m³ 10.3% 0.19%

Ammonia AE 115 1015 Yes 0.007 mg/m³ 12.1 % 2.7 %

Total Volatile Organic Compounds AE 102 1015 Yes 0.37 mg/m³ 53.1% N/A - No ELV

Oxides of Nitrogen

AE 102 1015 Yes 1.09 mg/m³ 2.5% 2.1%

Carbon Monoxide AE 102 1015 Yes 1.47 mg/m³ 3.7% 0.7%

Carbon Dioxide AE 102 1015 Yes 0.002 % 0.7% N/A - No ELV

Oxygen AE 102 1015 Yes 0.01% 3.4% N/A - No ELV

Moisture AE 105 1015 Yes 0.02% 3.24% N/A - No ELV

Velocity AE 154 1015 Yes 5 Pa 2.3% N/A - No ELV

Volumetric Flow Rate

AE 154 1015 Yes - 5.1% 3.84

SRM - EN 13284-1

SRM - EN 12619:2013

EXECUTIVE SUMMARY

SRM - EN 1911

SRM - EN 14385

Monitoring Methods

SRM - EN 1948 - Part 1

SRM - ISO 12039

SRM - EN 14385

The selection of standard reference / alternative methods employed by SOCOTEC is determined, wherever possible by the hierarchy of method selectionoutlined in Environmental Protection Agency Technical Guidance Note (Monitoring) AG2.

SRM - EN 14791

SRM - EN ISO 16911-1

Method

AM - EN 14789:2017

SRM - ISO 15713

SRM - EN 14792:2017

Standard Reference Method /

SRM - EN 15058:2017

SRM - EN 13211 / MID 14385

SRM - EN 14790

SRM - EN 14791

SRM - EN ISO 16911-1

MONITORING METHODS

Page 9 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 12 of 152

Page 13: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Total Particulate Matter

AE 106 1015 YesSOCOTEC (East

Kilbride)N/A 8 Weeks

Dioxins and Furans

2002a 1668 Yes Marchwood 7357/58 8 Weeks

Cadmium & Thallium

ASC/SOP/117 1252 YesSOCOTEC (Bretby)

ASC/40940 8 Weeks

Heavy Metals ASC/SOP/117 1252 YesSOCOTEC (Bretby)

ASC/40940 8 Weeks

Mercury ASC/SOP/117 1252 YesSOCOTEC (Bretby)

ASC/40940 8 Weeks

Hydrogen Chloride

ASC/SOP/110 1252 YesSOCOTEC (Bretby)

ASC/40941 8 Weeks

Hydrogen Fluoride

ASC/SOP/110 1252 YesSOCOTEC (Bretby)

ASC/40941 8 Weeks

Sulphur Dioxide ASC/SOP/110 1252 YesSOCOTEC (Bretby)

ASC/40941 8 Weeks

Ammonia ASC/SOP/108 1252 YesSOCOTEC (Bretby)

ASC/40941 8 Weeks

Species Analytical UKAS Lab MCERTS Laboratory Data ArchiveProcedure Number Accredited Archive Period

Analysis LocationTotal Volatile Orangic

Compounds AE 102 1015 YesSOCOTEC (East

Kilbride)SOCOTEC (East

Kilbride)5 years

Oxides of Nitrogen

AE 102 1015 YesSOCOTEC (East

Kilbride)SOCOTEC (East

Kilbride)5 years

Carbon Monoxide AE 102 1015 YesSOCOTEC (East

Kilbride)SOCOTEC (East

Kilbride)5 years

Carbon Dioxide AE 102 1015 YesSOCOTEC (East

Kilbride)SOCOTEC (East

Kilbride)5 years

Oxygen AE 102 1015 YesSOCOTEC (East

Kilbride)SOCOTEC (East

Kilbride)5 years

Moisture AE 105 1015 YesSOCOTEC (East

Kilbride)- -

Inductively coupled Plasma - Mass Spectrometry

EXECUTIVE SUMMARY

Analytical Technique

Analytical Methods

Inductively coupled Plasma - Mass Spectrometry

Chemiluminescence

Gravimetric

Ion Chromatography

Inductively coupled Plasma - Mass Spectrometry

Ion Chromatography

Ion Chromatography

Gas Chromatography - High Resolution Mass Spectometry

Ion Chromatography

Non Dispersive Infra Red

Flame Ionisation Detection

Gravimetric

The following tables list the analytical methods employed together with the custody details. Unless otherwise stated the samples are archived at the analysis lab location.

Analysis LabArchivePeriod

UKAS Lab Number

Analytical Procedure

Analytical TechniqueSpecies

Non Dispersive Infra Red

SAMPLING METHODS WITH SUBSEQUENT ANALYSISUKAS Accredited

Lab Analysis

Zirconia Cell

Analysis Report number

ON-SITE TESTING

Page 10 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 13 of 152

Page 14: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Sampling Plane Validation Criteria Value Units Requirement Compliant Method

Lowest Differential Pressure 235 Pa >= 5 Pa Yes EN 15259

Lowest Gas Velocity 20.3 m/s - - -

Highest Gas Velocity 21.6 m/s - - -

Ratio of Gas Velocities 1.1 : 1 < 3 : 1 Yes EN 15259

Mean Velocity 21.1 m/s - - -

Maximum angle of flow with regard to duct axis <15 o < 15o Yes EN 15259

No local negative flow Yes - - Yes EN 15259

Value Units IsokineticShape Circular -

Depth 2.70 m Sample port size 4" BSP 4" BSP

Width - m Number of lines used 2 1

Area 5.73 m2 Number of points / line 10 1

Port Depth 100 mm Duct orientation Vertical VerticalFiltration - In Stack

In Stack -

General Platform Information

Permanent / Temporary Platform / Ground level / Floor Level / Roof

Inside / Outside

AG1 Platform requirements

Is there a sufficient working area so work can be performed in a compliant manner

Platform has 2 levels of handrails (approximately 0.5 m & 1.0 m high)

Platform has vertical base boards (approximately 0.25 m high)

Platform has removable chains / self closing gates at the top of ladders

Handrail / obstructions do not hamper insertion of sampling equipmentDepth of Platform = >Stack depth / diameter + wall and port thickness + 1.5m

Sampling Platform Improvement Recommendations (if applicable)

SAMPLING PLATFORM

Non-Iso & Gases

No

DUCT CHARACTERISTICS

EXECUTIVE SUMMARY

Permanent

It is recommended that the platform is extended behind the sample ports to allow clearance for the probe to be inserted into the stack and that all pointsacross the stack are available to be sampled at as in accordance with EN 13284-1 & EA Guidance Note AG1.

SAMPLING LOCATION

Yes

Filtration for TPM

No

SAMPLING LINES & POINTS

Yes

N/A

Outside

No

Page 11 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 14 of 152

Page 15: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Sample Points

Nozzle Diameter

Sampling & Analytical Method Deviations

EXECUTIVE SUMMARY

The diameter of the nozzle used for the isokinetic sampling was below the recommended minimum stated in the standard in order to ensure isokineticconditions could be achieved throughout the test.

Due to the restrictive access to the sample ports, sample points 1 - 3 on each line are not accessible.

Page 12 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 15 of 152

Page 16: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

APPENDIX 1 - Monitoring Schedule, Calibration Checklist & Monitoring Team

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

APPENDIX 4 - Record of Report Amendments

CONTENTS

APPENDICES

Page 13 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 16 of 152

Page 17: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

SOCOTEC UKAS Lab MCERTSTechnical Number Accredited

AE 104 1015 Yes 1AE 109 1015 Yes 1AE 108 1015 Yes 1AE 108 1015 Yes 1

AE 107/AE 108 1015 Yes 2AE 111 1015 Yes 1AE 113 1015 Yes 1AE 112 1015 Yes 1AE 115 1015 Yes 1AE 102 1015 Yes 1AE 102 1015 Yes 1AE 102 1015 Yes 1AE 102 1015 Yes 1AE 102 1015 Yes 1AE 105 1015 Yes 2AE 154 1015 Yes 1

OxygenMoistureVelocity

Species

MONITORING SCHEDULE

Total Particulate MatterDioxins & FuransCadmium & ThalliumHeavy MetalsMercury

AM - EN 14789:2017

SRM - EN 13284-1

SRM - ISO 12039

SRM - EN 1911

SRM - EN 15058:2017

SRM - EN 14385

SRM - EN 14791

SRM - EN 12619:2013

SRM - EN ISO 16911-1SRM - EN 14790

Oxides of Nitrogen

Standard Reference Method /

SRM - EN 14385

Number of Samples

Carbon MonoxideCarbon Dioxide

SRM - ISO 15713

SRM - EN 14791Total Volatile Organic Compounds

SRM - EN 13211 / MID 14385

APPENDIX 1 - Monitoring Schedule, Calibration Checklist & Monitoring Team

SRM - EN 1948 - Part 1

Hydrogen ChlorideHydrogen FluorideSulphur DioxideAmmonia

SRM - EN 14792:2017

Method

Page 14 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 17 of 152

Page 18: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Equipment I.D. Equipment I.D. Equipment I.D.

LEK 9.28 / 9.41 LEK 12.7 LEK 15.21

LEK 9.25 / 9.42 - LEK 20.31

LEK 9.25 / 9.42 - LEK 17.1

LEK 9.25 / 9.42 - -

LEK 17.11 / 17.23 - LEK 16.12

LEK 13.23 - LEK 1.14

LEK 6.43 - LEK LNO 03-CD

LEK 3.114 LEK 8.11 LEK 3.138

LEK 6.29 - -

LEK 3.145 - -

LEK 6.17 - LEK 8.36

- - -

LEK 23.18 LEK 12.20 -

LEK 3.212 LEK 8.26 -

LEK 3.209 LEK 8.36 -

LEK 15.1G - -

- - -

- - LEK 8.26

LEK 24.7 - -

NOTE: If the equipment I.D is represented by a dash (-), then this piece of equipment has not been used for this test.

Cylinder I.D Number

Supplier ppm %Analytical

Tolerance +/- %

Oxygen LEK 175 BOC - 11 2.0

Propane LEK 183 BOC 12.35 - 2.0

Nitric Oxide LEK 197 BOC 384.8 - 2.0

Carbon Monoxide LEK 194 BOC 764.3 - 2.0

Carbon Dioxide 16644 BOC - 16 2.0- - - - -

Level Expiry TE1 TE2 TE3 TE4 H&S

Andrew O'Neill MM 08 985MCERTS Level

2Mar 20 Sep 20 Mar 22 Mar 20 Sep 20 Oct 23

Callum Montgomery

MM 16 1399MCERTS Level

1Nov 22 Mar 24 - - - Nov 22

10m Heated Line (2)

15m Heated Line (1)

20m Heated Line (1)

Gas (traceable to ISO 17025)

Barometer

Equipment

Ecophysics NOx Analyser

Heater Controller

Last Impinger Arm

S-Pitot

FT-IR Gasmet

Meter In Thermocouple Stopwatch

MCERTS Number

TE / H&S Qualifications and Expiry DateMCERTS

Probe

Probe Thermocouple

Stackmaster

Meter Out Thermocouple

Control Box Timer

Stack Thermocouple

1m Heated Line (1)

L-Pitot

Oven Box

Probe JCT Heated Head Filter

Digital Micromanometer

Bernath 3006 FID Protractor

FT-IR Oven Box

Signal 3030 FID

-

Personnel

FTIR Heater Box for Heated Line

1m Heated Line (3)

Callipers

20m Heated Line (2)

Anemometer

Dioxins Cond. Thermocouple 10m Heated Line (1)

MONITORING TEAM

Heated Line Controller (2)

Instrumental Analyser/s

APPENDIX 1 - Monitoring Schedule, Calibration Checklist & Monitoring Team

CALIBRATEABLE EQUIPMENT CHECKLISTMiscellaneous

Control Box DGM Laboratory Balance

Equipment

Horiba PG-250 Analyser

1m Heated Line (2)

Mass Flow Controller

Thermo FID

Digital Temperature Meter

Servomex

Probe Thermocouple

MFC Display module

Box Thermocouples Tape Measure

Extractive Sampling

Equipment

Chiller (JCT/MAK 10)Site Balance

5m Heated Line (1)

Small DGM

Heated Line Controller (1)

Site temperature Logger

Inclinometer (Swirl Device)

STACK EMISSIONS MONITORING TEAM

Page 15 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 18 of 152

Page 19: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Uncertainty ELV Emissionmg/m³ mg/m³ Rate g/hr

0.52 20 144.8

Blank - - -

Reference conditions are 273K, 101.3kPa, dry gas 10% Oxygen.

TestFilter & Probe Rinse Number

Filter Start Weight

Filter End Weight

Mass Gained on Filter

Probe Rinse Start Weight

Probe Rinse End Weight

Mass Gained on Probe

Combined Total Mass Gained

g g g g g g gRun 1 AC 10429 0.09496 0.09513 0.00017 148.11830 148.11860 0.00030 0.00047If total mass gained is less than the LOD then the LOD is reported

TestFilter & Probe

NumberFilter Start

WeightFilter End

WeightMass Gained

FilterProbe Start

WeightProbe End

WeightMass Gained

ProbeCombined Total

Mass Gained

g g g g g g gRun 1 AC 0175 0.09638 0.09633 -0.00005 202.86930 202.86930 0.00000 0.00020If total mass gained is less than the LOD then the LOD is reported

-

Acetone Blank Value

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Run 1

Concentration

0.23

mg/m³Sampling Times

2.0 10

FILTER INFORMATION

09:50 - 10:5405 September 2019

0.61

TOTAL PARTICULATE MATTER SUMMARYParameter

mg/lAcceptable Value

mg/l

BLANKS

SAMPLES

Page 16 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 19 of 152

Page 20: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

ISOKINETIC SAMPLING EQUATIONS - RUN 1 TPM

Absolute pressure of stack gas, Ps Molecular weight of dry gas, Md

Barometric pressure, Pb Kpa 100.9 CO2 % 16.85Stack static pressure, Pstatic pa -231 O2 % 11.27Ps = Pb + Pstatic Kpa 100.7 Total % 28.12

N2 (100 -Total) % 71.88Vol. of water vapour collected, Vwstd Md = 0.44(%CO2)+0.32(%O2)+0.28(%N2) 31.15

g - Molecular weight of wet gas, Ms

Vwstd = (0.001246)(Vlc) m3 - Ms = Md(1 - Bwo) + 18(Bwo) g/gmol 29.95Volume of gas metered dry, Vmstd Actual flow of stack gas, Qa

Volume of gas sample through gas meter, Vm m3 1.049 Area of stack, As m2 5.73

Gas meter correction factor, Yd 0.916 Qa = (60)(As)(Vs) m³/min 7134.4Mean dry gas meter temperature, Tm K 301 Total flow of stack gas, QMean pressure drop across orifice, DH mmH2O 34.125 Conversion factor (K/mm.Hg) 0.3592Vmstd = (0.3592)(Vm)(Pb+(DH/13.6))(Yd) m3 0.872 Qstd = (Qa)Ps(0.3592)(1-Bwo) Dry 4478.4

(Ts)Volume of gas metered wet, Vmstw @O2ref 3963.09Vmstw = Vmstd + Vwstd m3 0.9594 (Ts)

Qstw = (Qa)Ps(0.3592) Wet 4926.49 (Ts)

No Percent isokinetic, %INozzle diameter, Dn mm 4.90

% oxygen measured in gas stream, act%O2 11.27 Nozzle area, An mm2 18.83% oxygen reference condition 10 Total sampling time, q min 60

0.88 %I = (4.6398E6)(Ts)(Vmstd) % 98.7 (Ps)(Vs)(An)(q)(1-Bwo)

Vmstd@X%oxygen = (Vmstd) (O2 Ref) m3 0.7718 Acceptable isokinetic range 95% to 115% YesMoisture content, Bwo Particulate Concentration, CBwo = Vwstd 0.0910 Mass collected on filter, Mf g 0.00017

% 9.10 Mass collected in probe, Mp g 0.00030Moisture by FTIR % - Total mass collected, Mn g 0.00047Velocity of stack gas, Vs Cwet = Mn mg/m³ 0.490Velocity pressure coefficient, Cp 0.86 Vmstw

Mean of velocity heads, DPavg Pa 267.30 Cdry = Mn mg/m³ 0.539Mean stack gas temperature, Ts K 393 Vmstd

Gas density (wet, ambient), p Cdry@X%O2 = Mn mg/m³ 0.609p=(Ms*Ps)/(8.314*Ts) kg/m3 0.923Stack Velocity, Vs Particulate Emission Rates, E

m/s 20.76 E = [(Cwet)(Qstw)(60)] / 1000 144.80

Vmstd@X%oxygen

QstdO2 = (Qa)Ps(0.3592)(1-Bwo)(O2REF)

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Is the process burning hazardous waste? (If yes, no favourable oxygen correction)

O2 Reference Factor

Moisture trap weight increase,Vlc

Tm

Vmstd + Vwstd

O2 Ref = 21.0 - act%O2

21.0 - ref%O2

Vol. of gas metered at O2 Ref. Cond., Vmstd@X%O2

𝑉𝑠 = 𝐶𝑝∆𝐷𝑃𝑎𝑣𝑔

𝑝

Page 17 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 20 of 152

Page 21: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

litre/min litre/min litre/min mm Hg litre/minRun 1 16.02 0.05 0.07 -228.6 0.32 Yes

% mg/m³ mg/m³Run 1 98.68 Yes Run 1 0.26 1.0 Yes

Acceptable isokinetic range 95% to 115% The above is based on both the Filter and rinse uncertainty

mg/m3 mg/m3 mg/m3 mg/m3

mm °CRun 1 Glass Fibre 47 121 180

Maximum Vacuum

Acceptable Blank Value

Yes

5% ELV

160

20

Pre-use Filter Conditioning Temperature

Max Filtration Temperature

°C

BLANK VALUE

0.23

WEIGHING BALANCE UNCERTAINTYISOKINETICITYAcceptable Isokineticity

Filter SizeFilter MaterialRun Post-use Filter Conditioning Temperature

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

2.0

Acceptable Leak Rate

Blank 1

Leak Tests Acceptable?

Run

Run

LEAK RATEPost-sampling

Leak Rate

°C

Result

FILTERS

Daily Emission Limit Value

Isokinetic Variation

LOD < 5% ELV

Overall Blank Value

Run

Overall Blank AcceptableRun

Pre-sampling Leak Rate

Mean Sampling Rate

TOTAL PARTICULATE MATTER QUALITY ASSURANCE CHECKLIST

Page 18 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 21 of 152

Page 22: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

LOD ELV Emissionng/m³ ng/m³ Rate µg/hr

Run 1 0.0003 0.1 0.22

Field Blanks Run 1 0.0001 - -

LOD ELV Emissionng/m³ ng/m³ Rate µg/hr

Run 1 0.0004 - 0.24

Field Blanks Run 1 0.0001 - -

LOD ELV Emissionng/m³ ng/m³ Rate µg/hr

Run 1 0.0004 - 0.23

Field Blanks Run 1 0.0001 - -

LOD ELV Emissionng/m³ ng/m³ Rate µg/hr

Run 1 0.0005 - 0.41

Field Blanks Run 1 0.0001 - -

Reference conditions are 273K, 101.3kPa, dry gas 10% Oxygen.

08:45 - 08:46 04 September 2019

0.0009

10:20 - 16:29 04 September 2019

WHO TEQ (Humans / Mammals)

10:20 - 16:29 04 September 2019

WHO TEQ (Birds)

ng/m³

08:45 - 08:46 04 September 2019

Concentration

0.0009

ng/m³

10:20 - 16:29 04 September 2019

Test Concentration

ConcentrationTest

DIOXINS & FURANS SUMMARY - UPPER LIMIT

ng/m³

0.0001

0.0001

Test

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Sampling Times NATO I-TEQ

ng/m³

Sampling Times Concentration

0.0016

0.0001

WHO TEQ (Fish)

0.0009

Sampling Times

Test

10:20 - 16:29 04 September 2019

08:45 - 08:46 04 September 2019

Sampling Times

0.000108:45 - 08:46

04 September 2019

Page 19 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 22 of 152

Page 23: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

LOD ELV Emissionng/m³ ng/m³ Rate µg/hr

Run 1 - 0.1 0.18

Field Blanks Run 1 - - -

LOD ELV Emissionng/m³ ng/m³ Rate µg/hr

Run 1 - - 0.20

Field Blanks Run 1 - - -

LOD ELV Emissionng/m³ ng/m³ Rate µg/hr

Run 1 - - 0.19

Field Blanks Run 1 - - -

LOD ELV Emissionng/m³ ng/m³ Rate µg/hr

Run 1 - - 0.37

Field Blanks Run 1 - - -

Reference conditions are 273K, 101.3kPa, dry gas 10% Oxygen.

08:45 - 08:46 04 September 2019

Sampling Times

WHO TEQ (Humans / Mammals)

Sampling Times NATO I-TEQ

Concentration

Sampling Times

08:45 - 08:46 04 September 2019

08:45 - 08:46 04 September 2019

0.0007

DIOXINS & FURANS SUMMARY - LOWER LIMIT

10:20 - 16:29 04 September 2019

Sampling Times

0.000003

ConcentrationWHO TEQ (Birds)

ng/m³10:20 - 16:29

04 September 2019

ng/m³

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Test

0.000002

Test

Concentration

10:20 - 16:29 04 September 2019

ng/m³

ng/m³

08:45 - 08:46 04 September 2019

0.000810:20 - 16:29

04 September 2019

0.0007

Test

0.000003

Concentration

0.000002

0.0014

WHO TEQ (Fish)

Test

Page 20 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 23 of 152

Page 24: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Congener Result NATO WHOI-TEQ TEQ Actual Permitted Actual Permitted

ng ng ng % % % %Dioxins2378 Tetra CDD < 0.0007 0.0007 0.0007 79 50% - 130%12378 Penta CDD 0.0014 0.0007 0.0014 69 50% - 130%123478 Hexa CDD 0.0014 0.0001 0.0001 84 50% - 130%123678 Hexa CDD 0.006 0.0006 0.0006 87 50% - 130%123789 Hexa CDD 0.003 0.0003 0.0003 -1234678 Hepta CDD 0.0164 0.0002 0.0002 77 40% - 130%OCDD Octa CDD 0.0136 0.00001 0.000004 67 40% - 130%Total -Dioxins 0.0425 0.0026 0.0033Furans2378 Tetra CDF 0.0037 0.0004 0.0004 66 50% - 130%12378 Penta CDF 0.0015 0.0001 0.00005 - 105 >=5023478 Penta CDF 0.0015 0.0008 0.0005 67 50% - 130%123478 Hexa CDF 0.0009 0.0001 0.0001 78 50% - 130%123678 Hexa CDF 0.0014 0.0001 0.0001 83 50% - 130%234678 Hexa CDF 0.0018 0.0002 0.0002 82 50% - 130%123789 Hexa CDF < 0.0003 0.00003 0.00003 - 103 >=501234678 Hepta CDF 0.0035 0.00004 0.00004 71 40% - 130%1234789 Hepta CDF < 0.0001 0.000001 0.000001 - 92 >=50OCDF Octa CDF 0.0028 0.000003 0.000001 61 40% - 130%Total -Furans 0.0175 0.0017 0.0013Mean Recoveries (%) 75 100Total Isomers 0.06 0.0043 0.0046Total ITEQ (<LOD = 0) 0.0036 0.0039

NOTE: The Total Isomers result includes all isomers below the limit of detection. This gives a "worst case" Dioxins & Furans result.

Sampling RecoveryNATO I-TEQ & WHO TEQ (Humans / Mammals)

Extraction Recovery

DIOXINS & FURANS ANALYSIS SUMMARY - RUN 1

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Humans / Mammals

Page 21 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 24 of 152

Page 25: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Congener Result WHO WHOTEQ TEQ Actual Permitted Actual PermittedFish Birds

ng ng ng % % % %Dioxins2378 Tetra CDD < 0.0007 0.0007 0.0007 79 50% - 130%12378 Penta CDD 0.0014 0.0014 0.0014 69 50% - 130%123478 Hexa CDD 0.0014 0.0007 0.0001 84 50% - 130%123678 Hexa CDD 0.006 0.0001 0.0001 87 50% - 130%123789 Hexa CDD 0.003 0.00003 0.00003 -1234678 Hepta CDD 0.0164 0.00002 0.00002 77 40% - 130%OCDD Octa CDD 0.0136 - - 67 40% - 130%Total -Dioxins 0.0425 0.0029 0.0023Furans2378 Tetra CDF 0.0037 0.0002 0.0037 66 50% - 130%12378 Penta CDF 0.0015 0.0001 0.00002 - 105 >=5023478 Penta CDF 0.0015 0.0008 0.0015 67 50% - 130%123478 Hexa CDF 0.0009 0.0001 0.0001 78 50% - 130%123678 Hexa CDF 0.0014 0.0001 0.0001 83 50% - 130%234678 Hexa CDF 0.0018 0.0002 0.0002 82 50% - 130%123789 Hexa CDF < 0.0003 0.00003 0.00003 - 103 >=501234678 Hepta CDF 0.0035 0.00004 0.00004 71 40% - 130%1234789 Hepta CDF < 0.0001 0.000001 0.000001 - 92 >=50OCDF Octa CDF 0.0028 0.0000003 0.0000003 61 40% - 130%Total -Furans 0.0175 0.0015 0.0057Mean Recoveries (%) 75 100Total Isomers 0.06 0.0044 0.0080Total ITEQ (<LOD = 0) 0.0037 0.0072

NOTE: The Total Isomers result includes all isomers below the limit of detection. This gives a "worst case" Dioxins & Furans result.

Sampling RecoveryWHO TEQ (Fish) & WHO TEQ (Birds)

Extraction Recovery

DIOXINS & FURANS ANALYSIS SUMMARY - RUN 1

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Page 22 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 25 of 152

Page 26: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Congener Result NATO WHOI-TEQ TEQ Actual Permitted Actual Permitted

ng ng ng % % % %Dioxins2378 Tetra CDD < 0.0001 0.0001 0.0001 75 50% - 130%12378 Penta CDD < 0.0002 0.0001 0.0002 77 50% - 130%123478 Hexa CDD < 0.0003 0.00003 0.00003 92 50% - 130%123678 Hexa CDD < 0.0003 0.00003 0.00003 88 50% - 130%123789 Hexa CDD < 0.0003 0.00003 0.00003 -1234678 Hepta CDD < 0.0002 0.000002 0.000002 85 40% - 130%OCDD Octa CDD 0.0035 0.000004 0.000001 77 40% - 130%Total -Dioxins 0.0049 0.0003 0.0004Furans2378 Tetra CDF < 0.0002 0.00002 0.00002 73 50% - 130%12378 Penta CDF < 0.0001 0.00001 0.000003 - 101 >=5023478 Penta CDF < 0.0001 0.0001 0.00003 75 50% - 130%123478 Hexa CDF < 0.0002 0.00002 0.00002 77 50% - 130%123678 Hexa CDF < 0.0002 0.00002 0.00002 80 50% - 130%234678 Hexa CDF < 0.0002 0.00002 0.00002 84 50% - 130%123789 Hexa CDF < 0.0002 0.00002 0.00002 - 103 >=501234678 Hepta CDF 0.0011 0.00001 0.00001 76 40% - 130%1234789 Hepta CDF < 0.0001 0.000001 0.000001 - 96 >=50OCDF Octa CDF 0.0015 0.000002 0.0000005 72 40% - 130%Total -Furans 0.0039 0.0002 0.0001Mean Recoveries (%) 79 100Total Isomers 0.0088 0.0005 0.0005Total ITEQ (<LOD = 0) 0.00002 0.00001

NOTE: The Total Isomers result includes all isomers below the limit of detection. This gives a "worst case" Dioxins & Furans result.

NATO I-TEQ & WHO TEQ (Humans / Mammals)Extraction Recovery Sampling Recovery

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Humans / Mammals

DIOXINS & FURANS ANALYSIS SUMMARY - FIELD BLANK RUN 1

Page 23 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 26 of 152

Page 27: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Congener Result WHO WHOTEQ TEQ Actual Permitted Actual PermittedFish Birds

ng ng ng % % % %Dioxins2378 Tetra CDD < 0.0001 0.0001 0.0001 75 50% - 130%12378 Penta CDD < 0.0002 0.0002 0.0002 77 50% - 130%123478 Hexa CDD < 0.0003 0.0002 0.00002 92 50% - 130%123678 Hexa CDD < 0.0003 0.000003 0.000003 88 50% - 130%123789 Hexa CDD < 0.0003 0.000003 0.000003 -1234678 Hepta CDD < 0.0002 0.0000002 0.0000002 85 40% - 130%OCDD Octa CDD 0.0035 - - 77 40% - 130%Total -Dioxins 0.0049 0.0005 0.0003Furans2378 Tetra CDF < 0.0002 0.00001 0.0002 73 50% - 130%12378 Penta CDF < 0.0001 0.00001 0.000001 - 101 >=5023478 Penta CDF < 0.0001 0.0001 0.0001 75 50% - 130%123478 Hexa CDF < 0.0002 0.00002 0.00002 77 50% - 130%123678 Hexa CDF < 0.0002 0.00002 0.00002 80 50% - 130%234678 Hexa CDF < 0.0002 0.00002 0.00002 84 50% - 130%123789 Hexa CDF < 0.0002 0.00002 0.00002 - 103 >=501234678 Hepta CDF 0.0011 0.00001 0.00001 76 40% - 130%1234789 Hepta CDF < 0.0001 0.000001 0.000001 - 96 >=50OCDF Octa CDF 0.0015 0.0000002 0.0000002 72 40% - 130%Total -Furans 0.0039 0.0002 0.0004Mean Recoveries (%) 79 100Total Isomers 0.0088 0.0006 0.0007Total ITEQ (<LOD = 0) 0.00001 0.00001

NOTE: The Total Isomers result includes all isomers below the limit of detection. This gives a "worst case" Dioxins & Furans result.

WHO TEQ (Fish) & WHO TEQ (Birds)

DIOXINS & FURANS ANALYSIS SUMMARY - FIELD BLANK RUN 1

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Sampling RecoveryExtraction Recovery

Page 24 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 27 of 152

Page 28: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

ISOKINETIC SAMPLING EQUATIONS - RUN 1 Dioxins & Furans

Absolute pressure of stack gas, Ps Molecular weight of dry gas, Md

Barometric pressure, Pb kPa 98.50 CO2 % 16.85Stack static pressure, Pstatic Pa -238.00 O2 % 10.70Ps = Pb + (Pstatic) kPa 98.26 Total % 27.55

N2 (100 -Total) % 72.45Md = 0.44(%CO2)+0.32(%O2)+0.28(%N2) 31.12

Vol. of water vapour collected, Vwstd Molecular weight of wet gas, Ms

g H₂0 by Non Iso Ms = Md(1 - Bwo) + 18(Bwo) g/gmol 29.93Vwstd = (0.001246)(Vlc) m3 - Velocity of stack gas, Vs

Volume of gas metered dry, Vmstd Velocity pressure coefficient, Cp 0.895Mean of velocity heads, DPavg Pa 264.23

Volume of gas sample through gas meter, Vm m3 6.45 Mean stack gas temperature, Ts K 391.75

Gas meter correction factor, Yd 0.92 Gas density (wet, ambient), pMean dry gas meter temperature, Tm K 294.85 p=(Ms*Ps)/(8.314*Ts) kg/m3 0.903Mean pressure drop across orifice, DH mmH2O 30.43 Stack Velocity, Vs

m/s 21.65Vmstd = (0.3592)(Vm)(Pb+(DH/13.6))(Yd) m3 5.33 Actual flow of stack gas, Qa

Area of stack, As m2 5.73Volume of gas metered wet, Vmstw Qa = (60)(As)(Vs) m³/min 7439.0

Total flow of stack gas, QVmstw = Vmstd + Vwstd m3 5.8660 Conversion factor (K/mm.Hg)

Qstd = (Qa)Ps(0.3592)(1-Bwo) Dry 4569.6 (Ts)

No @O2ref 4278 (Ts)

% oxygen measured in gas stream, act%O2 10.70 Qstw = (Qa)Ps(0.3592) Wet 5027% oxygen reference condition 10 (Ts)

O2 Ref = 21.0 - act%O2 0.94 Percent isokinetic, %I 21.0 - ref%O2 Nozzle diameter, Dn mm 4.7

Vmstd@X%oxygen = (Vmstd) (O2 Ref) m3 4.99 Nozzle area, An mm2 17.7Moisture content, Bwo Total sampling time, q min 360.0

%I = (4.6398E6)(Ts)(Vmstd) % 105.0Bwo = Vwstd 0.0910 (Ps)(Vs)(An)(q)(1-Bwo)

% 9.10Moisture by FTIR % - Acceptable isokinetic range 95% to 115% Yes

Tm + 273

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Is the process burning hazardous waste? (If yes, no favourable oxygen correction)

Vmstd + Vwstd

O2 Reference Factor

Vol. of gas metered at O2 Ref. Cond., Vmstd@X%O2

Moisture trap weight increase,Vlc

QstdO2 = (Qa)Ps(0.3592)(1-Bwo)(O2REF)

𝑉𝑠 = 𝐶𝑝∆𝐷𝑃𝑎𝑣𝑔

𝑝

Page 25 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 28 of 152

Page 29: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

litre/min litre/min litre/min mm Hg litre/min litre/min

16.41 0.07 0.08 -279.4 Yes 0.82

mm °C

Glass Fibre 47 124

Critical Sampling Requirement

Run 1 Yes

-

.

%

105.0 Yes

Isokinetic Variation Acceptable Isokineticity%

Run 1

16

< 20°C < 25°CAcceptance Criteria

Temperature during storage / transit <25°C

°C

DIOXINS & FURANS QUALITY ASSURANCE CHECKLIST

Acceptable Leak Rate

Maximum Vacuum

Yes

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Pre-sampling Leak Rate

Leak Tests Acceptable

Maximum Filtration

Temperature

Acceptable isokinetic range 95% to 115%

Maximum Temperature at Condenser / Adsorber

Acceptable Temperature?

Post-sampling Leak Rate

Run 1

Mean Sampling Rate

Leak Test Results

Filter MaterialFiltration

Run 1

Isokinetic Criterion Compliance

Filter Size

Page 26 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 29 of 152

Page 30: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

LOD ELV Emissionmg/m³ mg/m³ Rate g/hr

0.0015 0.05 0.47

- - -

LOD ELV Emissionmg/m³ mg/m³ Rate g/hr

0.0047 0.5 15.85

- - -

Reference conditions are 273K, 101.3kPa, dry gas 10% Oxygen.

Metals LOD Concentration Emission Uncertainty UKASmg/m³ mg/m³ Rate g/hr % Accredited

0.00067 0.00108 0.266 119% P

0.00080 0.00083 0.204 186% P

0.00145 0.00191 0.470 155.2% -

LOD Concentration Emission Uncertainty UKASmg/m³ mg/m³ Rate g/hr % Accredited

0.00054 0.00057 0.140 180% P

0.00054 0.00274 0.676 39% P

0.00044 0.03550 8.745 21% P

0.00028 0.00031 0.076 167% P

0.00067 0.00174 0.430 76% P

0.00067 0.00106 0.261 121% P

0.00057 0.01536 3.784 14% P

0.00057 0.00694 1.710 22% P

- - - - -0.00041 0.00050 0.124 153% P

- - - - -

0.00470 0.06472 15.944 17.8% -

Reference conditions are 273K, 101.3kPa, dry gas 10% Oxygen.

Chromium

Sum of Heavy Metals (Excluding Cd / Tl)

Copper

-

-

Lead

Field Blank

15:52 - 17:00 04 September 2019

0.0015

mg/m³

14:50 - 14:51 04 September 2019

Antimony

0.007114:50 - 14:51

04 September 2019

CadmiumThallium

Manganese

Run 1

Sampling Times

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Field Blank

Concentration

HEAVY METALS SOLID & VAPOUR PHASES COMBINED

Cadmium & Thallium

Arsenic

Testmg/m³

Vanadium

0.0647

0.0019

Metals

INDIVIDUAL METALS SUMMARY - SOLID & VAPOUR PHASES COMBINED

Sampling Times Test

Nickel

TOTAL HEAVY METALS COMBINED

15:52 - 17:00 04 September 2019

Run 1

Concentration

Cobalt

CADMIUM & THALLIUM COMBINED

Page 27 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 30 of 152

Page 31: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

MetalsStack LOD Concentration Stack LOD Concentration

mg/m³ mg/m³ug mg/m³ ug mg/m³

0.00065 0.50 0.00065 0.00002 0.33 0.000430.00078 0.60 0.00078 0.00002 0.04 0.000050.00143 1.10 0.00143 0.00002 0.37 0.00048

Volume Sampled m3

Reference conditions are 273K, 101.3kPa, dry gas 10% Oxygen.

Stack LOD Concentration Stack LOD Concentrationmg/m³ mg/m³

ug mg/m³ ug mg/m³0.00052 0.40 0.00052 0.00002 0.03600 0.000050.00052 0.40 0.00052 0.00002 1.71000 0.002220.00039 4.40 0.00572 0.00005 22.89600 0.029780.00026 0.20 0.00026 0.00002 0.03600 0.000050.00065 0.60 0.00078 0.00002 0.74160 0.000960.00065 0.50 0.00065 0.00002 0.31320 0.000410.00052 11.00 0.01431 0.00005 0.81000 0.001050.00052 4.70 0.00611 0.00005 0.63720 0.00083

- - - - - -0.00039 0.30 0.00039 0.00002 0.08640 0.00011

- - - - - -

0.00442 22.50 0.02926 0.00028 27.26640 0.03546

Volume Sampled m3

Reference conditions are 273K, 101.3kPa, dry gas 10% Oxygen.

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

AntimonyChromium

Cadmium & ThalliumThallium

VAPOUR PHASE

0.7690

Arsenic

-

PARTICULATE PHASE

0.7690

Nickel

Laboratory Result

Cobalt

-

ManganeseLead

Laboratory Result

Copper

Laboratory Result

VAPOUR PHASE

HEAVY METALS - RUN 1 SUMMARY

Metals

PARTICULATE PHASE

Vanadium

0.76900.7690

Cadmium

Sum of Heavy Metals (Excluding Cd / Tl)

Laboratory Result

Page 28 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 31 of 152

Page 32: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

MetalsStack LOD Concentration Stack LOD Concentration

mg/m³ mg/m³ug mg/m³ ug mg/m³

0.00065 0.50 0.00065 0.00002 0.05 0.000070.00065 0.60 0.00078 0.00002 0.03 0.000030.00130 1.10 0.00143 0.00002 0.08 0.00010

Volume Sampled m3

Reference conditions are 273K, 101.3kPa, dry gas 10% Oxygen.

Stack LOD Concentration Stack LOD Concentrationmg/m³ mg/m³

ug mg/m³ ug mg/m³0.00052 0.40 0.00052 0.00002 0.03 0.000030.00052 0.40 0.00052 0.00002 0.05 0.000070.00039 0.60 0.00078 0.00005 0.53 0.000680.00026 0.20 0.00026 0.00002 0.03 0.000030.00065 0.50 0.00065 0.00002 0.16 0.000210.00065 0.50 0.00065 0.00002 0.13 0.000170.00052 0.40 0.00052 0.00005 0.13 0.000170.00052 1.00 0.00130 0.00005 0.08 0.00010

- - - - - -0.00039 0.30 0.00039 0.00002 0.03 0.00003

- - - - - -

0.00442 4.30 0.00559 0.00028 1.16 0.00150

Volume Sampled m3

Reference conditions are 273K, 101.3kPa, dry gas 10% Oxygen.

Cadmium & Thallium

Cadmium

Copper

Chromium

Manganese

PARTICULATE PHASE

VAPOUR PHASE

VAPOUR PHASE

Laboratory Result

Cobalt

0.7690

-

0.7690

Metals

Lead

0.7690

HEAVY METALS - BLANK SUMMARY

Laboratory Result

Sum of Heavy Metals (Excluding Cd / Tl)

Antimony

PARTICULATE PHASE

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Nickel

0.7690

Arsenic

Thallium

Laboratory Result

Laboratory Result

Vanadium-

Page 29 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 32 of 152

Page 33: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

LOD ELV Emissionmg/m³ mg/m³ Rate g/hr

0.001 0.05 0.226

0.001 0.05 0.850

- - -

Stack LOD Lab Result Concentration Stack LOD Lab Result Concentrationmean ug mg/m³ mean ug mg/m³

mg/m³ mg/m³

Run 1 0.00065 0.50 0.00065 0.00002 0.21 0.000

Run 2 0.0006 0.50 0.0006 0.00002 2.21 0.003

Field Blank - 0.50 0.00064 - 0.10 0.0001

Reference conditions are 273K, 101.3kPa, dry gas 10% Oxygen.

0.001

0.7690

0.7690

mg/m³

0.001

Field Blank

Volume Sampled m3

09:16 - 10:22 05 September 2019

Run 2

0.7690

0.7895

ConcentrationSampling Times

0.79

Mercury

Run 1

Volume Sampled m3

Volume Sampled m3

MERCURY SUMMARY - PARTICULATE & VAPOUR PHASES COMBINED

0.7792

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Test

PARTICULATE PHASE

0.003

VAPOUR PHASE

15:52 - 17:00 04 September 2019

14:50 - 14:51 04 September 2019

Page 30 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 33 of 152

Page 34: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

ISOKINETIC SAMPLING EQUATIONS RUN 1 Cd, Tl, Heavy Metals & Mercury

Absolute pressure of stack gas, Ps Molecular weight of dry gas, Md

Barometric pressure, Pb kPa 98.50 CO2 % 16.85Stack static pressure, Pstatic Pa -238.00 O2 % 10.70Ps = Pb + (Pstatic) kPa 98.26 Total % 27.55

N2 (100 -Total) % 72.45Md = 0.44(%CO2)+0.32(%O2)+0.28(%N2) 31.12

Vol. of water vapour collected, Vwstd Molecular weight of wet gas, Ms

g H₂0 by Non Iso Ms = Md(1 - Bwo) + 18(Bwo) g/gmol 29.93Vwstd = (0.001246)(Vlc) m3 - Velocity of stack gas, Vs

Volume of gas metered dry, Vmstd Velocity pressure coefficient, Cp 0.863Mean of velocity heads, DPavg Pa 258.23

Volume of gas sample through gas meter, Vm m3 0.91 Mean stack gas temperature, Ts K 391.00

Gas meter correction factor, Yd 1.02 Gas density (wet, ambient), pMean dry gas meter temperature, Tm K 301.00 p=(Ms*Ps)/(8.314*Ts) kg/m3 0.905Mean pressure drop across orifice, DH mmH2O 30.08 Stack Velocity, Vs

m/s 20.62Vmstd = (0.3592)(Vm)(Pb+(DH/13.6))(Yd) m3 0.82 Actual flow of stack gas, Qa

Area of stack, As m2 5.73Volume of gas metered wet, Vmstw Qa = (60)(As)(Vs) m³/min 7084.3

Total flow of stack gas, QVmstw = Vmstd + Vwstd m3 0.9036 Conversion factor (K/mm.Hg)

Qstd = (Qa)Ps(0.3592)(1-Bwo) Dry 4360.1 (Ts)

No @O2ref 4082 (Ts)

% oxygen measured in gas stream, act%O2 10.70 Qstw = (Qa)Ps(0.3592) Wet 4796% oxygen reference condition 10 (Ts)

O2 Ref = 21.0 - act%O2 0.94 Percent isokinetic, %I 21.0 - ref%O2 Nozzle diameter, Dn mm 4.9

Vmstd@X%oxygen = (Vmstd) (O2 Ref) m3 0.77 Nozzle area, An mm2 18.8Moisture content, Bwo Total sampling time, q min 60.0

%I = (4.6398E6)(Ts)(Vmstd) % 95.5Bwo = Vwstd 0.0910 (Ps)(Vs)(An)(q)(1-Bwo)

% 9.10Moisture by FTIR % - Acceptable isokinetic range 95% to 115% Yes

QstdO2 = (Qa)Ps(0.3592)(1-Bwo)(O2REF)

Moisture trap weight increase,Vlc

Tm + 273

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Vmstd + Vwstd

Vol. of gas metered at O2 Ref. Cond., Vmstd@X%O2

O2 Reference Factor

Is the process burning hazardous waste? (If yes, no favourable oxygen correction)

𝑉𝑠 = 𝐶𝑝∆𝐷𝑃𝑎𝑣𝑔

𝑝

Page 31 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 34 of 152

Page 35: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

ISOKINETIC SAMPLING EQUATIONS RUN 2 Mercury

Absolute pressure of stack gas, Ps Molecular weight of dry gas, Md

Barometric pressure, Pb kPa 100.90 CO2 % 16.85Stack static pressure, Pstatic Pa -231.00 O2 % 11.27Ps = Pb + (Pstatic) kPa 100.67 Total % 28.12

N2 (100 -Total) % 71.88Md = 0.44(%CO2)+0.32(%O2)+0.28(%N2) 31.15

Vol. of water vapour collected, Vwstd Molecular weight of wet gas, Ms

g H₂0 by Non Iso Ms = Md(1 - Bwo) + 18(Bwo) g/gmol 29.95Vwstd = (0.001246)(Vlc) m3 - Velocity of stack gas, Vs

Volume of gas metered dry, Vmstd Velocity pressure coefficient, Cp 0.895Mean of velocity heads, DPavg Pa 271.71

Volume of gas sample through gas meter, Vm m3 1.07 Mean stack gas temperature, Ts K 395.35

Gas meter correction factor, Yd 0.92 Gas density (wet, ambient), pMean dry gas meter temperature, Tm K 299.60 p=(Ms*Ps)/(8.314*Ts) kg/m3 0.917Mean pressure drop across orifice, DH mmH2O 32.54 Stack Velocity, Vs

m/s 21.78Vmstd = (0.3592)(Vm)(Pb+(DH/13.6))(Yd) m3 0.89 Actual flow of stack gas, Qa

Area of stack, As m2 5.73Volume of gas metered wet, Vmstw Qa = (60)(As)(Vs) m³/min 7484.3

Total flow of stack gas, QVmstw = Vmstd + Vwstd m3 0.9814 Conversion factor (K/mm.Hg)

Qstd = (Qa)Ps(0.3592)(1-Bwo) Dry 4667.2 (Ts)

No @O2ref 4130 (Ts)

% oxygen measured in gas stream, act%O2 11.27 Qstw = (Qa)Ps(0.3592) Wet 5134% oxygen reference condition 10 (Ts)

O2 Ref = 21.0 - act%O2 0.88 Percent isokinetic, %I 21.0 - ref%O2 Nozzle diameter, Dn mm 4.7

Vmstd@X%oxygen = (Vmstd) (O2 Ref) m3 0.79 Nozzle area, An mm2 17.7Moisture content, Bwo Total sampling time, q min 60.0

%I = (4.6398E6)(Ts)(Vmstd) % 103.2Bwo = Vwstd 0.0910 (Ps)(Vs)(An)(q)(1-Bwo)

% 9.10Moisture by FTIR % - Acceptable isokinetic range 95% to 115% Yes

QstdO2 = (Qa)Ps(0.3592)(1-Bwo)(O2REF)

Vmstd + Vwstd

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Is the process burning hazardous waste? (If yes, no favourable oxygen correction)

Tm + 273

Moisture trap weight increase,Vlc

Vol. of gas metered at O2 Ref. Cond., Vmstd@X%O2

O2 Reference Factor

𝑉𝑠 = 𝐶𝑝∆𝐷𝑃𝑎𝑣𝑔

𝑝

Page 32 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 35 of 152

Page 36: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

litre/min litre/min litre/min mm Hg litre/min litre/min15.5 0.07 0.07 -304.8 0.31 Yes16.3 0.05 0.05 -279.4 0.33 Yes

Isokinetic Criterion Compliance

mm °CQuartz Fibre 47 180 YesQuartz Fibre 47 180 Yes

Glass

95.5Yes

Run 2

Mean Sampling Rate

Glass

Acceptable Leak Rate

Pre-sampling Leak Rate

Run 1 3.3% Nitric Acid, 1.5% Hydrogen Peroxide

Absorption Solutions - Mercury

Filter Size

Type of Absorbers - Metals

Run 1

Mercury

Run 1

%

Filtration / Temp

Type of Absorbers - Mercury

HEAVY METALS QA CHECKLIST

Filter Material

Isokinetic Variation

Leak Tests Acceptable

Maximum Vacuum

Metals

Post-sampling Leak Rate

Run 2

Acceptable Isokineticity

Run 2Run 1

103.2Run 1 Yes

Absorption Solutions - Metals

Leak Test Results

4% Potassium Dichromate, 20% Nitric Acid

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

4% Potassium Dichromate, 20% Nitric Acid

Temperature during storage /

transit <25°C

Run 2

Glass

Maximum Filtration

Temperature

Page 33 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 36 of 152

Page 37: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Parameter Total 3rd Absorber Absorption Required Pass / Failug ug Efficiency (%) %

Cadmium Run 1 0.83120 0.13 84 90 N/A <30% ELVThallium Run 1 1.46720 ND 100 90 N/A <30% ELVArsenic Run 1 0.43600 ND 100 90 N/A <30% ELVAntimony Run 1 2.11000 0.10 95 90 N/A <30% ELVChromium Run 1 27.29600 0.22 99 90 N/A <30% ELVCobalt Run 1 0.23600 ND 100 90 N/A <30% ELVCopper Run 1 1.34160 0.09 94 90 N/A <30% ELVLead Run 1 0.81320 0.09 89 90 N/A <30% ELVManganese Run 1 11.81000 0.05 100 90 N/A <30% ELVNickel Run 1 5.33720 0.03 99 90 N/A <30% ELV- - - - - - -Vanadium Run 1 0.38640 ND 100 90 N/A <30% ELV- - - - - - -

Parameter Total 5th Absorber Absorption Required Pass / Failug ug Efficiency

Mercury Run 1 0.71 0.02 97 95 N/A <30% ELVRun 2 2.71 0.00 100 95 N/A <30% ELV

HEAVY METALS ABSORBTION EFFICIENCY

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Page 34 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 37 of 152

Page 38: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

LOD ELV Emissionmg/m³ mg/m³ Rate g/hr

0.002 10 101.73

Field Blank - - -

Reference conditions are 273K, 101.3kPa, dry gas 10% Oxygen.

Leak Test Results

m³ l/min l/min l/min l/min

Run 1 0.7718 16.0 0.05 0.07 0.32 Yes

Filter Material Filter Sizemm

°C

Run 1 Glass Fibre 47 121 N/A Glass

Parameter Total IMP C Absorptionug ug Efficiency %

330.19 1.19 100

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

HYDROGEN CHLORIDE ABSORPTION EFFICIENCY

Test

Absorption Efficiency

Pre sampling leak rate

HYDROGEN CHLORIDE QUALITY ASSURANCE CHECKLIST

Total Sample Volume @ ref

Conditions

Type of Absorbers

Max. Filtration Temp.

Leak Tests Acceptable?

Acceptable Absorption

95

Absorption Solutions

ND - None Detected

Post sampling leak rate

Sampling Times

Acceptable ?Efficiency %

HPLC Water

-

Acceptable leak rate

Temperature during storage / transit <25°C

HYDROGEN CHLORIDE SUMMARY

Yes

0.43

0.01

Run 1

09:50 - 10:5405 September 2019

Concentration

Mean Sampling Rate

mg/m³

Run 1

Page 35 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 38 of 152

Page 39: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

ISOKINETIC SAMPLING EQUATIONS 1 Hydrogen Chloride

Absolute pressure of stack gas, Ps Velocity of stack gas, Vs

Barometric pressure, Pb kPa 100.9 Velocity pressure coefficient, Cp 0.863Stack static pressure, Pstatic Pa -231 Mean of velocity heads, DPavg Pa 267.30Ps = Pb + (Pstatic) kPa 100.67 Mean stack gas temperature, Ts K 392.75

Gas density (wet, ambient), pVol. of water vapour collected, Vwstd p=(Ms*Ps)/(8.314*Ts) kg/m3 0.923

g H₂0 by Non Iso Stack Velocity, VsVwstd = (0.001246)(Vlc) m3 - m/s 20.76

Volume of gas metered dry, Vmstd Actual flow of stack gas, Qa

Volume of gas sample through gas meter, Vm m3 1.0491 Area of stack, As m2 5.73

Gas meter correction factor, Yd 0.916 Qa = (60)(As)(Vs) m³/min 7134Mean dry gas meter temperature, Tm K 300.50 Dry total flow of stack gas, Qstd

Mean pressure drop across orifice, DH mmH2O 34.12 Conversion factor (K/mm.Hg) 0.3592Vmstd = (0.3592)(Vm)(Pb+(DH/13.6))(Yd) m3 0.87 Qstd = (Qa)Ps(0.3592)(1-Bwo) m³/min 4478

(Ts)Volume of gas metered wet, Vmstw Wet total flow of stack gas, Qstw

Vmstw = Vmstd + Vwstd m3 0.9594 Qstw = (Qa)Ps(0.3592) m³/min 4926 (Ts)

Nom³/min 3963

% oxygen measured in gas stream, act%O2 11.27 (Ts)% oxygen reference condition 10 Percent isokinetic, %I

O2 Ref = 21.0 - act%O2 0.88 Nozzle diameter, Dn mm 4.90 21.0 - ref%O2 Nozzle area, An mm2 18.83

Vmstd@X%oxygen = (Vmstd) (O2 Ref) m3 0.7718 Total sampling time, q min 60Moisture content, Bwo %I = (4.6398E6)(Ts)(Vmstd) % 99Bwo = Vwstd 0.0910 (Ps)(Vs)(An)(q)(1-Bwo)

% 9.10 Acceptable isokinetic range 95% to 115% YesMoisture by FTIR % -Molecular weight of dry gas, Md Mass collected , M ug 330CO2 16.85 Cwet = Mn mg/m³ 0.344O2 11.27 Vmstw

Total 28.12 Cdry = Mn mg/m³ 0.379N2 (100 -Total) 71.88 Vmstd

Cdry@X%O2 = Mn mg/m³ 0.428Md = 0.44(%CO2)+0.32(%O2)+0.28(%N2) 31.15Molecular weight of wet gas, Ms Hydrogen Chloride Emission Rates, EMs = Md(1 - Bwo) + 18(Bwo) g/gmol 30.0 E = [(Cwet)(Qstw)(60)] / 1000 g/hr 101.73

O2 Reference Factor

Moisture trap weight increase,Vlc

Tm

Vol. of gas metered at O2 Ref. Cond., Vmstd@X%O2

Dry total flow of stack gas at X% O2, QstdO2

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Hydrogen Chloride Concentration, C Vmstd + Vwstd

Is the process burning hazardous waste? (If yes, no favourable oxygen correction)

Vmstd@X%oxygen

QstdO2 = (Qa)Ps(0.3592)(1-Bwo)(O2REF)

𝑉𝑠 = 𝐶𝑝∆𝐷𝑃𝑎𝑣𝑔

𝑝

Page 36 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 39 of 152

Page 40: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

LOD ELV Emissionmg/m³ mg/m³ Rate g/hr

0.01 1 106.20

Field Blank - - -

Reference conditions are 273K, 101.3kPa, dry gas 10% Oxygen.

Leak Test Results

m³ l/min l/min l/min l/min

Run 1 0.782 14.7 0.02 0.02 0.29 Yes

Filter Material Filter Sizemm

°C

Run 1 Quartz Fibre 47 150 N/A PE

Additional Test Information Barometric Orifice Setting

kPa mmH2O °C m3 %Run 1 100.9 30.0 1.021 21 0.883 11.27

Parameter Total IMP C Absorptionug ug Efficiency %

327.48 ND 100

Mean Sampling Rate

HYDROGEN FLUORIDE QUALITY ASSURANCE CHECKLIST

Acceptable ?

95

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Leak Tests Acceptable?

Max. Filtration Temp.

0.01

HYDROGEN FLUORIDE ABSORPTION EFFICIENCY

Efficiency %

ND - None Detected

Acceptable Absorption Absorption Efficiency

Acceptable leak rate

Total Sample Volume @ ref

Conditions

HYDROGEN FLUORIDE SUMMARY

Pre sampling leak rate

07:41 - 07:4205 September 2019

Post sampling leak rate

Run 1

Yes

Test

08:09 - 09:0905 September 2019

Run 1

DGM Corr Factor (Yd)

DGM Temp DGM Total Volume

Absorption Solutions

Sampling Times

0.1N Sodium Hydroxide

Type of Absorbers

Concentrationmg/m³

Temperature during storage / transit <25°C

0.42

Oxygen Measured Value

Page 37 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 40 of 152

Page 41: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

LOD ELV Emissionmg/m³ mg/m³ Rate g/hr

0.03 400 1894.98

Field Blank - - -

Reference conditions are 273K, 101.3kPa, dry gas 10% Oxygen.

Leak Test Results

m³ l/min l/min l/min l/min

Run 1 0.436 15.5 0.08 0.07 0.31 Yes

Filter Material Filter Sizemm

°C

Run 1 Quartz Fibre 47 150 N/A Glass

Additional Test Information Barometric Orifice Setting

kPa mmH2O °C m3 %Run 1 98.4 30.0 1.021 27 0.466 10.70

Parameter Total IMP C Absorptionug ug Efficiency %

3259 ND 100 95

Efficiency %

ND - None Detected

Absorption Efficiency

Sampling Times

SULPHUR DIOXIDE QUALITY ASSURANCE CHECKLIST

0.3% Hydrogen Peroxide

Acceptable Absorption

SULPHUR DIOXIDE ABSORPTION EFFICIENCY

Acceptable leak rate

Run 1 Yes

Max. Filtration Temp.

DGM Corr Factor (Yd)

DGM Temp DGM Total Volume

Oxygen Measured Value

Acceptable ?

Leak Tests Acceptable?

Test

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Pre sampling leak rate

7.48

mg/m³

SULPHUR DIOXIDE SUMMARY

Type of Absorbers

09:40 - 10:1004 September 2019

Run 1

Concentration

09:10 - 09:1104 September 2019

0.05

Temperature during storage / transit <25°C

Total Sample Volume @ ref

Conditions

Mean Sampling Rate

Post sampling leak rate

Absorption Solutions

Page 38 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 41 of 152

Page 42: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

LOD ELV Emissionmg/m³ mg/m³ Rate g/hr

0.007 50 2843.04

Field Blank - - -

Reference conditions are 273K, 101.3kPa, dry gas 10% Oxygen.

Leak Test Results

m³ l/min l/min l/min l/min

Run 1 0.893 15.9 0.04 0.05 0.32 Yes

Filter Material Filter Sizemm

°C

Run 1 Quartz Fibre 47 150 N/A Glass

Additional Test Information Barometric Orifice Setting

kPa mmH2O °C m3 %Run 1 98.4 30.0 1.021 27 0.954 10.70

Parameter Total IMP C Absorptionug ug Efficiency %

10018.41 13.41 99.87

Acceptable leak rate

Pre sampling leak rate

mg/m³

ND - None Detected

Run 1

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Efficiency % Acceptable ?

Post sampling leak rate

Sampling Times

95

TestConcentration

Type of Absorbers

Max. Filtration Temp.

11.22Run 1

AMMONIA SUMMARY

Mean Sampling Rate

Yes

Leak Tests Acceptable?

DGM Corr Factor (Yd)

DGM Temp DGM Total Volume

Oxygen Measured Value

Total Sample Volume @ ref

Conditions

AMMONIA QUALITY ASSURANCE CHECKLIST

Absorption Efficiency

0.1M Sulphuric Acid

0.01

Absorption Solutions

Acceptable Absorption

13:35 - 14:3504 September 2019

13:10 - 13:1104 September 2019

AMMONIA ABSORPTION EFFICIENCY

Temperature during storage / transit <25°C

Page 39 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 42 of 152

Page 43: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

LOD ELV Emissionmg/m³ mg/m³ Rate g/hr

0.40 - 622.59

Reference conditions are 273K, 101.3kPa, dry gas 10% Oxygen.The raw data can be found at the end of the report - APPENDIX 5 - Raw Gases Data.

DateStart TimeEnd Time

Gas Gas Conc Range Instrument Instrument Instrument Zero Down Span down Leak Rate(ppm) Zero Reading Span Reading Zero Reading line reading line reading (%)

Propane 12.35 100 0.402 12.34 0.394 0.568 12.56 -1.78Zero and Span gas contained 21.4% Oxygen

DateStart TimeEnd Time

GasMean Raw

Value Zero down Span down Zero Drift Span Drift Corrected Values

ppm line reading line reading (%) (%) ppm / %

Propane 1.30 0.227 12.42 -0.02 -0.22 O ON/A - not corrected

Reference conditions are 273K, 101.3kPa, dry gas 10% Oxygen.

mg/m³

TOTAL VOLATILE ORGANIC COMPOUNDS SUMMARY

TOTAL VOLATILE ORGANIC COMPOUNDS EMISSIONS CHART

Run 1

08:53

09:35 - 10:05 04 September 2019

04 September 2019

09:26

2.46

INSTRUMENTAL SPAN & ZERO CHECKS

Test

Corrected for Zero Drift

Corrected for Span Drift

POST-SAMPLING CALIBRATION CHECKS04 September 201910:1510:24

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Sampling Times

PRE-SAMPLING CALIBRATION CHECKS

Concentration

2.1

2.2

2.3

2.4

2.5

2.6

2.7

09

:35

09

:36

09

:37

09

:38

09

:39

09

:40

09

:41

09

:42

09

:43

09

:44

09

:45

09

:46

09

:47

09

:48

09

:49

09

:50

09

:51

09

:52

09

:53

09

:54

09

:55

09

:56

09

:57

09

:58

09

:59

10

:00

10

:01

10

:02

10

:03

10

:04

10

:05

Co

nce

ntr

atio

n m

g/m

³

Time

Concentration

Page 40 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 43 of 152

Page 44: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

LOD ELV Emissionmg/m³ mg/m³ Rate g/hr

1.09 500 106361.13

1.47 1500 80732.79

LOD%

0.002

0.01

Reference conditions are 273K, 101.3kPa, dry gas 10% Oxygen.The raw data can be found at the end of the report - APPENDIX 5 - Raw Gases Data.

Date Chiller Temperature (°C) 2.8

Start Time Requirement < 4°C

End Time Compliant Yes

Gas Range Zero Reading Span Reading Zero Check Zero Check Span Check Response Leak Rate(ppm / %) at analyser at analyser at analyser down line down line Time (Secs) %

Nitric Oxide 500 0.0 384.8 0.1 0.3 382.9 69 0.49

Carbon Monoxide 1000 0.0 764.0 0.1 0.3 766.0 57 -0.26

Carbon Dioxide 20 0.00 16.00 0.00 0.02 16.02 46 -0.12

Oxygen 25 0.00 11.00 0.00 0.01 11.01 52 -0.09

Date Chiller Temperature (°C) 2.9

Start Time Requirement < 4°C

End Time Compliant Yes

Zero Check Span Check Zero Drift Span Drift Corrected Valuesat Analyser at Analyser (%) (%) ppm / %

0.2 382.3 0.03 -0.68 O ON/A - not corrected

1.0 769.0 0.12 0.54 O ON/A - not corrected

0.01 16.05 0.06 0.25 O ON/A - not corrected

0.03 11.03 0.27 0.00 O ON/A - not corrected

Gas

Nitric Oxide

Carbon Monoxide

Carbon Dioxide

Oxygen

Corrected for Zero Drift

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Carbon Monoxide

Sampling Time and Date

318.53

09:35 - 10:05 04 September 2019

09:35 - 10:05 04 September 2019

Oxides of Nitrogen 419.7

Sampling Time and Date

16.85

08:50

%Test

PRE-SAMPLING CALIBRATION DATA

10:07

Carbon Dioxide

09:35 - 10:05 04 September 2019

10:18

09:30

Concentration

10.70Oxygen

POST-SAMPLING CALIBRATION DATA

04 September 2019

Corrected for Span Drift

09:35 - 10:05 04 September 2019

Concentration

04 September 2019

Testmg/m³

COMBUSTION GASES SUMMARY

Page 41 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 44 of 152

Page 45: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

OXIDES OF NITROGEN (as NO2) EMISSIONS CHARTAPPENDIX 2 - Summaries, Calculations, Raw Data and Charts

CARBON MONOXIDE EMISSIONS CHART

0.0

100.0

200.0

300.0

400.0

500.0

600.0

09

:35

09

:36

09

:37

09

:38

09

:39

09

:40

09

:41

09

:42

09

:43

09

:44

09

:45

09

:46

09

:47

09

:48

09

:49

09

:50

09

:51

09

:52

09

:53

09

:54

09

:55

09

:56

09

:57

09

:58

09

:59

10

:00

10

:01

10

:02

10

:03

10

:04

10

:05

Co

nce

ntr

atio

n m

g/m

³

Time

Oxides of Nitrogen NOx

ELV

0.0

200.0

400.0

600.0

800.0

1000.0

1200.0

1400.0

1600.0

09

:35

09

:36

09

:37

09

:38

09

:39

09

:40

09

:41

09

:42

09

:43

09

:44

09

:45

09

:46

09

:47

09

:48

09

:49

09

:50

09

:51

09

:52

09

:53

09

:54

09

:55

09

:56

09

:57

09

:58

09

:59

10

:00

10

:01

10

:02

10

:03

10

:04

10

:05

Co

nce

ntr

atio

n m

g/m

³

Time

Carbon Monoxide CO

ELV

Page 42 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 45 of 152

Page 46: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

OXYGEN EMISSIONS CHART

CARBON DIOXIDE EMISSIONS CHART

0.0

5.0

10.0

15.0

20.0

25.0

09

:35

09

:36

09

:37

09

:38

09

:39

09

:40

09

:41

09

:42

09

:43

09

:44

09

:45

09

:46

09

:47

09

:48

09

:49

09

:50

09

:51

09

:52

09

:53

09

:54

09

:55

09

:56

09

:57

09

:58

09

:59

10

:00

10

:01

10

:02

10

:03

10

:04

10

:05

Co

nce

ntr

atio

n %

v/v

Time

O2

O2

0.0

2.0

4.0

6.0

8.0

10.0

12.0

14.0

16.0

18.0

09

:35

09

:36

09

:37

09

:38

09

:39

09

:40

09

:41

09

:42

09

:43

09

:44

09

:45

09

:46

09

:47

09

:48

09

:49

09

:50

09

:51

09

:52

09

:53

09

:54

09

:55

09

:56

09

:57

09

:58

09

:59

10

:00

10

:01

10

:02

10

:03

10

:04

10

:05

Co

nce

ntr

atio

n %

v/v

Time

Carbon Dioxide

CO2

Page 43 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 46 of 152

Page 47: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

LOD%

0.01

Date Range Zero Reading Span Reading Zero Check Zero Check Span Check Leak Rate

(%) at analyser at analyser at analyser down line down line %

05 September 2019 08:03 - 08:16 25 0.00 11.00 0.00 -0.02 10.99 -0.09

Date Zero Check Span Check Zero Drift Span Drift

down line down line (%) (%)

05 September 2019 09:04 - 09:17 0.00 11.02 0.00 0.18

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

08:30 - 09:0005 September 2019

PRE SAMPLING CALIBRATION DATA

Time of Analyser Checks

DAILY OXYGEN SUMMARY

11.27

Concentration

POST SAMPLING CALIBRATION DATA

Time of Analyser Checks

Sampling Times %

Page 44 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 47 of 152

Page 48: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Test Number Start Weight End Weight Total gain Concentration LOD Uncertainty

kg kg kg % % %

Run 1 3.1801 3.2241 0.0440 9.4 0.02 3.2

Run 2 3.3782 3.4515 0.0733 8.7 0.01 3.2

Test NumberSampling Duration

Total Volume Sampled

Sampling Rate Start Leak Rate End Leak RateAcceptable Leak Rate

mins l l/min l/min l/min l/min

Run 1 30 525.82 17.5 0.08 0.07 0.35 Yes

Run 2 60 952.59 15.9 0.02 0.02 0.32 Yes

Stack Diameter / Depth, D 2.70 m

Stack Width, W - m

Stack Area, A 5.73 m2

Average stack gas temperature 112 oC

Stack static pressure -0.238 kPa

Barometric Pressure 98.4 kPa

Component Molar Density Conc Dry Volume Dry Conc Conc Wet Volume Wet ConcMass kg/m3 Dry Fraction kg/m3 Wet Fraction kg/m3

M p % Vol r pi % Vol r pi

CO2 44 1.963059 16.851129 0.168511 0.330798 15.260044 0.152600 0.299564

O2 32 1.427679 10.701962 0.107020 0.152790 9.691482 0.096915 0.138363

N2 28 1.249219 72.446909 0.724469 0.905021 65.606463 0.656065 0.819569

H2O 18 0.803070 - - - 9.442011 0.094420 0.075826

Where: p = M / 22.41 pi = r x p

Determinand

Dry Density (STP), P STD

Wet Density (STP), P STW

Dry Density (Actual), P Actual

Average Wet Density (Actual), P ActualW

Where:

P STD = sum of component concentrations, kg/m3 (not including water vapour) P Actual = P STD x (Ts / Ps) x (Pa / Ta)

P STW = (P STD + pi of H2O) / (1 + (pi of H2O / 0.8036)) P ActualW = P STW x (Ts / Ps) x (Pa / Ta)

Stack Gas Composition & Molecular Weights

Moisture Determination - Non Isokinetic

Stack Characteristics

Calculation of Stack Gas Densities

Sampling Time and Date

0.9541

08:09 - 09:09 05 September 2019

09:40 - 10:10 04 September 2019

Result

kg/m3

MOISTURE CALCULATIONS

PRELIMINARY STACK SURVEY

Leak Tests Acceptable?

0.916

kg/m3

Units

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

1.3333

kg/m31.3886

kg/m3

Moisture Quality Assurance

Page 45 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 48 of 152

Page 49: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

TRAVERSE 1

Traverse Distance DP pt DP pt Temp Velocity O2 Angle

Point into Pa mmH2O oC m/s % of Swirl

duct (m)(average of 3

readings)(average of 3

readings)m³/s Vol o

1 0.07 236.8 24.2 112 20.3 116.4 - <152 0.22 248.3 25.3 112 20.8 119.2 - <153 0.40 247.5 25.3 112 20.8 119.0 - <154 0.61 256.4 26.2 112 21.2 121.1 - <155 0.92 257.3 26.3 112 21.2 121.3 - <156 1.78 258.9 26.4 112 21.3 121.7 - <157 2.09 263.0 26.8 112 21.4 122.7 - <158 2.30 267.1 27.3 112 21.6 123.6 - <159 2.48 262.2 26.8 112 21.4 122.5 - <15

10 2.63 247.5 25.3 112 20.8 119.0 - <15Mean - 254.5 26.0 112 21.1 120.7 - -

Traverse Distance DP pt DP pt Temp Velocity O2 Angle

Point into Pa mmH2O oC m/s % of Swirl

duct (m)(average of 3

readings)(average of 3

readings)m³/s Vol o

1 0.07 239.1 24.4 112 20.4 117.0 - <152 0.22 249.1 25.4 112 20.9 119.4 - <153 0.40 254.0 25.9 112 21.1 120.6 - <154 0.61 260.5 26.6 112 21.3 122.1 - <155 0.92 258.1 26.3 112 21.2 121.5 - <156 1.78 263.0 26.8 112 21.4 122.7 - <157 2.09 265.4 27.1 112 21.5 123.2 - <158 2.30 265.4 27.1 112 21.5 123.2 - <159 2.48 258.1 26.3 112 21.2 121.5 - <15

10 2.63 248.3 25.3 112 20.8 119.2 - <15Mean - 256.1 26.1 112 21.1 121.0 - -

Start Value End Value Difference Start Value End Value DifferencemmH2O mmH2O % mmH2O mmH2O %

Run 1 115 114 0.9 Pass 122 121 0.8 Pass

RunStagnation

(Pa)Reference

(Pa)Difference

(Pa)

Outcome(Permitted +/- 10 Pa)

Run 1 -235 -238 3.0 Pass

PRELIMINARY STACK SURVEY QUALITY ASSURANCE CHECKLIST

Date of SurveyTime of Survey

Volumetric Flow Rate

(actual)

PRELIMINARY STACK SURVEY

Volumetric Flow Rate

(actual)

Velocity Measurement Device: S-Type Pitot

Sampling Line B

08:00 - 08:2304 September 2019

Sampling Line A

Outcome

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Post Traverse Leak RateRun

PITOT LEAK CHECK

To complete a compliant pitot leak check a pressure of over 80 mmH₂O (or 800 Pa) is applied and the pressure drop monitored over 5 mins. A drop of less than 5% must be observed.

S-Type Pitot Stagnation Check

OutcomePre Traverse Leak Rate

Page 46 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 49 of 152

Page 50: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

EA Technical Guidance Note (Monitoring) M1 Units Requirement Compliant

Lowest Differential Pressure Pa >= 5 Pa Yes

Lowest Gas Velocity m/s - -

Highest Gas Velocity m/s - -

Ratio of Gas Velocities - < 3 : 1 Yes

Maximum angle of flow with regard to duct axis o < 15o Yes

No local negative flow - - Yes

Velocity at Traverse Point, V = Kpt x (1-e) * Ö(2 * DP pt / P ActualW)

Where:Kpt = Pitot tube calibration coefficient(1-e) = Compressibility correction factor, assumed at a constant 0.998

Average Stack Gas Velocity, Va 21.1 m/s

Duct gas flow conditions Actual Reference UnitsTemperature 112 0 oCTotal Pressure 98.162 101.3 kPaOxygen 10.7 10 %Moisture 9.44 0.00 %Pitot tube calibration coefficient, Kpt 0.90

Gas Volumetric Flowrate UnitsAverage Stack Gas Velocity (Va) m/sStack Area (A) m2

Gas Volumetric Flowrate (Actual), QActual m3/hr

Gas Volumetric Flowrate (STP, Wet), QSTP m3/hr

Gas Volumetric Flowrate (STP, Dry), QSTP,Dry m3/hr

Gas Volumetric Flowrate (REF), QRef m3/hr

Where:QActual = Va x A x 3600QSTP = Q (Actual) x (Ts / Ta) x (Pa / Ps) x 3600QSTP,Dry = Q (STP) / (100 - (100 / Ma)) x 3600QRef = Q (STP) x ((100 - Ma) / (100 - Ms)) x ((21 - O2a) / (21 - O2s))

Nomenclature:Ts = Absolute Temperature, Standard Conditions, 273 KPs = Absolute Pressure, Standard Conditions, 101.3 kPaTa = Absolute Temperature, Actual Conditions, KPa = Absolute Pressure, Actual Conditions, kPaMa = Water vapour, Actual Conditions, % VolMs = Water vapour, Reference Conditions, % VolO2a = Oxygen, Actual Conditions, % VolO2s = Oxygen, Reference Conditions, % Vol

5.73

Result

Yes

21.6

237

Result

298955

253451

20.3

1.1

PRELIMINARY STACK SURVEY (CONTINUED)

<15

Calculation of Stack Gas Velocity, V

Calculation of Stack Gas Volumetric Flowrate, Q

435081

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Sampling Plane Validation Criteria

21.11

270728

Page 47 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 50 of 152

Page 51: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Value UnitsStack Depth 2.70 m Sampling Distance Distance into UnitsStack Width - m Point (% of Depth) StackArea 5.73 m2 A 40 1.08 m

Circular 2 line 20 Points

Sampling Distance Distance into SwirlPoint (% of Depth) Stack (m) o

1 2.6 0.07 < 152 8.2 0.22 < 153 14.6 0.40 < 154 22.6 0.61 < 15

5 34.2 0.92 < 15

6 65.8 1.78 < 15

7 77.4 2.09 < 15

8 85.4 2.30 < 159 91.8 2.48 < 15

10 97.4 2.63 < 1511 2.6 0.07 < 1512 8.2 0.22 < 15

13 14.6 0.40 < 15

14 22.6 0.61 < 1515 34.2 0.92 < 1516 65.8 1.78 < 15

Isokinetic sampling point 17 77.4 2.09 < 15Isokinetic sampling points not used 18 85.4 2.30 < 15Non Isokinetic/Gases sampling point 19 91.8 2.48 < 15

20 97.4 2.63 < 15

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Isokinetic Sampling

STACK DIAGRAM

Non-Isokinetic/Gases Sampling

SAMPLING LOCATION

1

2

3

4

5

6

7

8

9

10

20

19

14

17 15 13

12

11

18 16 Sampling Line

B

Sampling Line A

Page 48 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 51 of 152

Page 52: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Run Sampled Volume

Sampled Gas Temp

Sampled Gas Pressure

Sampled Gas Humidity

Oxygen Content

Limit of Detection

Leak Uncollected Mass

m³ K kPa % by volume % by volume % by mass % mgMU required < 2% < 2% < 1% < 1% < 10% < 5% of ELV < 2% < 10% of ELVRun 1 0.001 2.0 0.50 1.0 0.1 0.2000 - -as a % 0.11 0.51 0.50 1.0 0.89 1.2957 0.44 0.001compliant? Yes Yes Yes Yes Yes Yes Yes Yes

Run UncollectedMass

m³ mg - mg/m³ mgRun 1 0.60 0.4700 1.1 0.002 0.0001 -MU as mg/m3 0.01 0.2591 0.01 0.002 0.0001 0.26MU as % 1.24 42.5532 - 0.252 0.0246 -

0.52 mg/m³ 85.17 % Result 2.59 % ELV

(k is a coverage factor which gives a 95% confidence in the quoted figures)Reference – SOCOTEC Technical Procedure AE150 Estimation of Uncertainty of Measurement

LeakO2 Correction

APPENDIX 3 - Measurement Uncertainty Budget Calculations

Combined uncertainty

Volume (STP) Mass of particulate

MEASUREMENT UNCERTAINTY BUDGET - TOTAL PARTICULATE MATTER

R1 - Uncertainty expressed at a 95% confidence level (where k = 2)

Page 49 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 52 of 152

Page 53: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Run Sampled Volume

Sampled Gas Temp

Sampled Gas Pressure

Sampled Gas Humidity

Oxygen Content

Leak Uncollected Mass

m³ K kPa % by volume % by volume % ng/m3

MU required < 2% < 2% < 1% < 1% < 10% < 5% < 10% ELVRun 1 0.001 2.0 0.50 1.0 0.1 - 9.29461E-05as a % 0.02 0.7 0.51 1.0 0.93 0.49 0.09compliant? Yes Yes Yes Yes Yes Yes N/A

Run Uncollected LaboratoryMass analysis

m³ - ng ng/m³ ng/m3 -Run 1 4.4944 1.1 0.0600 0.000002 0.0001 - -MU as ng/m3 0.00001 0.00001 0.00005 0.000002 0.0000033 0.0001 0.0001MU as % 1.3108 - 5.6667 0.2815 0.3897 10.00 -

0.0002 ng/m³ 23.2 % Result 0.20 % ELV

(k is a coverage factor which gives a 95% confidence in the quoted figures)Reference – SOCOTEC Technical Procedure AE150 Estimation of Uncertainty of Measurement

Volume (STP) Mass of Dioxin & Furan

O2 Correction Leak

MEASUREMENT UNCERTAINTY BUDGET - DIOXINS & FURANS

APPENDIX 3 - Measurement Uncertainty Budget Calculations

Combined uncertainty

R1 - Uncertainty expressed at a 95% confidence level (where k = 2)

Page 50 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 53 of 152

Page 54: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Run Sampled Volume

Sampled Gas Temp

Sampled Gas Pressure

Sampled Gas Humidity

Oxygen Content

Concentration in impinger

Leak

m³ K kPa % by volume % by volume mg %MU required <=2% <2.5 k <=1% <=1% <=5% <5% <=2%Run 1 0.001 2.0 0.50 1.0 0.1 0.00 -as a % 0.13 0.7 0.51 1.0 0.93 3.00 0.45compliant? Yes Yes Yes Yes Yes Yes Yes

Run LabUncertainty

m³ - mg mg/m³ mgRun 1 0.6782 1.0682 1.4672 0.000005 - -MU as mg 0.00003 0.00002 0.0015 0.000005 0.00009 0.0015MU as % 1.3118 0.9711 77.4264 0.2610 4.85417 -

0.003 mg/m³ 155.19 % Result 5.92 % ELV

(k is a coverage factor which gives a 95% confidence in the quoted figures)Reference – SOCOTEC Technical Procedure AE150 Estimation of Uncertainty of Measurement

Mass of Cadmium &

Thallium

Combined uncertainty

Volume (STP) O2 Correction

APPENDIX 3 - Measurement Uncertainty Budget Calculations

Leak

MEASUREMENT UNCERTAINTY BUDGET - CADMIUM & THALLIUM

R1 - Uncertainty expressed at a 95% confidence level (where k = 2)

Page 51 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 54 of 152

Page 55: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Run Sampled Volume

Sampled Gas Temp

Sampled Gas Pressure

Sampled Gas Humidity

Oxygen Content

Concentration in impinger

Leak

m³ K kPa % by volume % by volume mg %MU required <=2% <2.5 k <=1% <=1% <=5% <5% <=2%Run 1 0.001 2.0 0.50 1.0 0.10 0.002 -as a % 0.13 0.73 0.51 1.0 0.93 3.00 0.45compliant? Yes Yes Yes Yes Yes Yes Yes

Run LabUncertainty

m³ - mg mg/m³ mgRun 1 0.7477 1.0682 49.7664 0.0002 - -MU as mg/m3

0.0009 0.0006 0.0047 0.0002 0.00314 0.0058MU as % 1.3462 0.9711 7.2659 0.2610 4.85417 -

0.01 mg/m³ 17.80 % Result 2.30 % ELV

(k is a coverage factor which gives a 95% confidence in the quoted figures)Reference – SOCOTEC Technical Procedure AE150 Estimation of Uncertainty of Measurement

APPENDIX 3 - Measurement Uncertainty Budget Calculations

Combined uncertainty

Mass of Heavy Metals

Volume (STP) LeakO2 Correction

MEASUREMENT UNCERTAINTY BUDGET - HEAVY METALS

R1 - Uncertainty expressed at a 95% confidence level (where k = 2)

Page 52 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 55 of 152

Page 56: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Run Sampled Volume

Sampled Gas Temp

Sampled Gas Pressure

Sampled Gas Humidity

Oxygen Content

Concentration in impinger

Leak

m³ K kPa % by volume % by volume mg %MU required <=2% <2.5 k <=1% <=1% <=5% <5% <=2%

Run 1 0.001 2.0 0.50 1.0 0.10 1.02353E-05 -as a % 0.13 0.7 0.51 1.0 0.93 3.00 0.45

compliant? Yes Yes Yes Yes Yes Yes YesRun 2 0.001 2.0 0.50 1.0 0.10 0.000126 -as a % 0.13 0.7 0.50 1.0 0.89 3.00 0.31

compliant? Yes Yes Yes Yes Yes Yes Yes

Run Lab Combined uncertaintyUncertainty

m³ - mg mg/m³ mgRun 1 0.6782 1.0682 0.7088 0.000002 - -MU as mg/m3

0.00001 0.00001 0.0007 0.000002 0.00004 0.0007MU as % 1.3118 0.9711 78.1744 0.2610 4.85417 -Run 2 0.717 1.130 0.678 0.00001 - -MU as mg/m3

0.00004 0.00004 0.003 0.00001 0.00017 0.003MU as % 1.308 1.027 75.684 0.177 4.85417 -

0.001 mg/m³ 156.68 % Result 2.89 % ELV

0.005 mg/m³ 151.72 % Result 10.41 % ELV

(k is a coverage factor which gives a 95% confidence in the quoted figures)Reference – SOCOTEC Technical Procedure AE150 Estimation of Uncertainty of Measurement

Volume (STP) Mass of Mercury

O2 Correction

APPENDIX 3 - Measurement Uncertainty Budget Calculations

MEASUREMENT UNCERTAINTY BUDGET - MERCURY

R2 - Uncertainty expressed at a 95% confidence level (where k = 2)

R1 - Uncertainty expressed at a 95% confidence level (where k = 2)

Leak

Page 53 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 56 of 152

Page 57: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Run Sampled Volume

Sampled Gas Temp

Sampled Gas Pressure

Sampled Gas Humidity

Oxygen Content

Limit of Detection

Leak

m³ K kPa % by volume % by volume % by mass %MU required <=2% <2.5 k <=1% <=1% <=5% < 5% of ELV <=2%Run 1 0.7718 300.50 98.59 1.0 11.266 0.452 -as a % 0.13 0.67 0.51 1.0 0.89 0.04 0.44compliant? Yes Yes Yes Yes Yes Yes Yes

Run LabUncertainty

m³ mg - mg/m³ mgRun 1 0.6824 0.4525 1.1300 0.0011 - -MU as mg/m3

0.0056 0.0043 0.0044 0.0011 0.0205 0.0222MU as % 1.3121 1.0149 1.0273 0.2523 4.8 -

0.04 mg/m³ 10.38 % Result 0.44 % ELV

(k is a coverage factor which gives a 95% confidence in the quoted figures)Reference – SOCOTEC Technical Procedure AE150 Estimation of Uncertainty of Measurement

Mass of Hydrogen Chloride

Leak Combined uncertainty

R1 - Uncertainty expressed at a 95% confidence level (where k = 2)

Volume (STP)

APPENDIX 3 - Measurement Uncertainty Budget Calculations

O2 Correction

MEASUREMENT UNCERTAINTY BUDGET - ISOKINETIC HYDROGEN CHLORIDE

Page 54 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 57 of 152

Page 58: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

m³ K kPa % by volume % by volume % by mass %MU required <=2% <2.5 k <=1% <=1% <=5% < 5% of ELV <=2%Run 1 0.0003 2.000 0.500 1.000 0.100 0.022 -as a % 0.038 0.680 0.496 1.000 0.888 1.804 0.136compliant? Yes Yes Yes Yes Yes Yes Yes

Run LabUncertainty

m³ mg - mg/m³ mgRun 1 0.7229 0.4994 1.1300 0.0003 - -MU as mg/m3

0.0055 0.0180 0.0043 0.0003 0.0256 0.0321MU as % 1.3077 4.3051 1.0273 0.0784 6.1 -

0.06 mg/m³ 15.30 % Result 6.41 % ELV

(k is a coverage factor which gives a 95% confidence in the quoted figures)Reference – SOCOTEC Technical Procedure AE150 Estimation of Uncertainty of Measurement

Run

O2 Correction Leak

R1 - Uncertainty expressed at a 95% confidence level (where k = 2)

Oxygen Content

Sampled Gas Humidity

Volume (STP) Mass of Hydrogen Fluoride

Sampled Gas Pressure

Sampled Gas Temp

Sampled Volume

MEASUREMENT UNCERTAINTY BUDGET - NON-ISOKINETIC HYDROGEN FLUORIDE

APPENDIX 3 - Measurement Uncertainty Budget Calculations

Combined uncertainty

LeakLimit of Detection

Page 55 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 58 of 152

Page 59: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

m³ K kPa % by volume % by volume % by mass %MU required <=2% <2.5 k <=1% <=1% <=5% < 5% of ELV <=2%Run 1 0.0003 2.000 0.500 1.000 0.100 0.037 -as a % 0.071 0.667 0.508 1.000 0.934 0.014 0.451compliant? Yes Yes Yes Yes Yes Yes Yes

Run LabUncertainty

m³ mg - mg/m³ mgRun 1 0.3853 4.8222 1.0682 0.0195 - -MU as mg/m3

0.0977 0.0574 0.0726 0.0195 0.3589 0.384MU as % 1.3073 0.7671 0.9711 0.2604 4.8 -

0.77 mg/m³ 10.27 % Result 0.19 % ELV

(k is a coverage factor which gives a 95% confidence in the quoted figures)Reference – SOCOTEC Technical Procedure AE150 Estimation of Uncertainty of Measurement

Mass of Sulphur Dioxide

O2 Correction

Sampled Gas Humidity

Sampled Gas Pressure

Sampled Gas Temp

Sampled Volume

Run Oxygen Content

Limit of Detection

R1 - Uncertainty expressed at a 95% confidence level (where k = 2)

Combined uncertainty

Volume (STP)

Leak

MEASUREMENT UNCERTAINTY BUDGET - NON-ISOKINETIC SULPHUR DIOXIDE

APPENDIX 3 - Measurement Uncertainty Budget Calculations

Leak

Page 56 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 59 of 152

Page 60: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

m³ K kPa % by volume % by volume % by mass %MU required <=2% <2.5 k <=1% <=1% <=5% < 5% of ELV <=2%Run 1 0.0003 2.000 0.500 1.000 0.100 0.035 -as a % 0.036 0.667 0.508 1.000 0.934 0.055 0.314compliant? Yes Yes Yes Yes Yes Yes Yes

Run LabUncertainty

m³ mg - mg/m³ mgRun 1 0.7895 14.3705 1.0682 0.0204 - -MU as mg/m3

0.1464 0.0275 0.1089 0.0204 0.6506 0.677MU as % 1.3055 0.2447 0.9711 0.1816 5.8 -

1.35 mg/m³ 12.06 % Result 2.71 % ELV

(k is a coverage factor which gives a 95% confidence in the quoted figures)Reference – SOCOTEC Technical Procedure AE150 Estimation of Uncertainty of Measurement

Oxygen Content

Sampled Gas Humidity

Sampled Gas Temp

Sampled Gas Pressure

Sampled Volume

Run

Leak

LeakLimit of Detection

Volume (STP)

APPENDIX 3 - Measurement Uncertainty Budget Calculations

O2 CorrectionMass of Ammonia

MEASUREMENT UNCERTAINTY BUDGET - NON-ISOKINETIC AMMONIA

R1 - Uncertainty expressed at a 95% confidence level (where k = 2)

Combined uncertainty

Page 57 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 60 of 152

Page 61: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Run Sampled Volume

Sampled Gas Temp

Sampled Gas Pressure

Sampled Gas Humidity

Oxygen Content

Leak

m³ K kPa % by volume % by volume %

MU required < 2% < 2% < 1% < 1% < 10% < 2%Run 1 0.0004 2.0 0.50 1.0 0.1 -as a % 0.07 0.52 0.51 1.0 0.93 0.46compliant? Yes Yes Yes Yes Yes YesRun 2 0.00032 2.0 0.50 1.0 0.1 -as a % 0.03 0.52 0.51 1.0 0.93 0.13compliant? Yes Yes Yes Yes Yes Yes

Run UncollectedMass

m³ mg - mg/m³ mgRun 1 0.361 44000 1.1 220.5 58 -MU as % v/v 0.13 0.02 0.004 0.03 0.01 0.14MU as % 1.2 0.2 0.97 0.3 0.1 -Run 2 0.65 73300 1.1 56 58 -MU as % v/v 0.12 0.0132 0.003 0.007 0.01 0.12MU as % 1.2 0.1364 1.0 0.073 0.08 -

0.27 % v/v 3.24 %

0.24 % v/v 3.17 %Reference – SOCOTEC Technical Procedure AE150 Estimation of Uncertainty of Measurement

Mass Gained

APPENDIX 3 - Measurement Uncertainty Budget Calculations

O2 Correction

R1 - Uncertainty expressed at a 95% confidence level (where k = 2)

Leak Combined uncertainty

MEASUREMENT UNCERTAINTY BUDGET - MOISTURE

Volume (STP)

R2 - Uncertainty expressed at a 95% confidence level (where k = 2)

Page 58 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 61 of 152

Page 62: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

2.5 mg/m3

- mg/m3

19.76 mg/m3

160 mg/m3

Performance characteristics Value MU Met?14 Yes60 -30 -30 -

0.25 Yes0.15 Yes0.70 Yes-0.02 Yes-0.22 Yes0.02 Yes0.80 Yes0.01 Yes0.10 Yes-1.78 Yes1.0 Yes

Uncertaintyur0ursufit

u0druspresuapresutempuvoltuleakucalib

uf

2.46 mg/m3

0.67 mg/m3

1.30 mg/m3

- % ELV

1.30 mg/m3

53.11 % valueReference – SOCOTEC Technical Procedure AE150 Estimation of Uncertainty of Measurement

specification

< 0.1%vol /10 volt

% of full scale/3 kPa

Drift

-

Expanded uncertainty expressed with a level of confidence of 95%

Uncertainty in factor

% full scale/10K

Expanded uncertainty

Units

Number of readings in measurement

Measured Concentration

Expanded uncertainty expressed with a level of confidence of 95%

< 2% of valueUncertainty of calibration gaslosses in the line (leak) < 2% of span gas value

losses in the line (leak)

ambient temperature dependence

seconds

Zero drift

Repeatability at zero

Performance characteristic

<1 % range

MEASUREMENT UNCERTAINTY BUDGET - VOLATILE ORGANIC COMPOUNDS RUN 1

% of full scale/2 kPaatmospheric pressure dependence

-

Logger sampling interval

Repeatability at span levelDeviation from linearity

<2% range / 24hr

Lack of fit

APPENDIX 3 - Measurement Uncertainty Budget Calculations

% full scale/10V

<3% / 2 kPa

minutes

volume or pressure flow dependence

0.04

<2 % range

atmopsheric pressure dependence

% of value

Standard deviation of repeatability at zero

<2 % / 3 kPa

% of valuedependence on voltage

<3% range / 10 K

<2% range / 24hr% full scale

<180

Range

% of value

secondsResponse time

0.001

% full scale

volume or pressure flow dependence

Measurement period-

<2 % range

Calibration Gas ConcentrationLimit

-

Span drift

% full scale

0.03Standard deviation of repeatability at span level

% full scale

0.04

0.65

Value of uncertainty quantity

Uncertainty of calibration gas

ambient temperature dependence

Combined uncertainty

0.00001Dependence on voltage 0.14

-0.03

Measurement uncertainty Measured Concentration

Expanded uncertainty expressed with a level of confidence of 95%

0.03

-0.03

0.01

Page 59 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 62 of 152

Page 63: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

500 mg/m3

419.7 mg/m3

789 mg/m3

1025 mg/m3

Value MU Met?69 Yes60 -30 -30 -

0.11 Yes0.1 Yes

-0.40 Yes0.03 Yes-0.68 Yes0.5 Yes

0.50 Yes0.00 Yes-2.60 Yes0.14 YesN/A -0.14 Yes

UncertaintyU r = S r

U lof

U d,z

U d,s

U t,z

U t,s

U p

U fit

U v

U i

U adj

419.65 mg/m3

5.37 mg/m3

10.53 mg/m3

2.1 % ELV

10.5 mg/m3

2.5 % value

atmospheric pressure dependence

Zero drift

<2%

influence of Ambient Temp at Span0.000

0.000

Combined uncertaintyExpanded at a 95% confidence interval

influence of supply voltageinfluence of sample gas flow

Expanded uncertainty expressed with a level of confidence of 95%

lack of fit

0.845

-0.231

-0.390

Concentration @ Ref conditions

% of value

Expanded uncertainty expressed with a level of confidence of 95%

influence of Ambient Temp at Zero

-

% full scale/10V

Value of uncertainty quantity0.004

0.346

% full scale

Measurement uncertainty (Concentration Measured)

% of full scale/2 kPa

Influence of Vibrationdependence on voltage

Uncertainty of Cal gas 3.848

<3% range / 10 K

short term span drift

Deviation from linearity

% full scale

repeatability

seconds

< 0.1%vol /10 volt

Repeatability at span level

losses in the line (leak) % of value

-180

volume or pressure flow dependence

Developed for the STA by R Robinson, NPL

influence of sample gas pressure

Span drift

minutes

Expanded uncertainty expressed with a level of confidence of 95%

% range

% full scale

Combined interference

3.609

seconds

<2 % range

Logger sampling interval

Repeatability at zero % full scale

Combined Interfence

<2% range/24hr

-

-0.002

<1 % range

% of upper limit of Cal range

short term zero drift 0.015

% full scale/10K<4% of Range

Number of readings in measurementMeasurement period

-

<3% / 2 kPa

< 2% of value

Response time

ambient temperature dependence zero / span

Analyser Full Scale

% of full scale/3 kPa <2 % / 3 kPa

<2% range / 24hr

Limit value

Cal gas conc

Units specification

APPENDIX 3 - Measurement Uncertainty Budget Calculations

MEASUREMENT UNCERTAINTY BUDGET - OXIDES OF NITROGEN

Performance characteristic

<2 % range

Page 60 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 63 of 152

Page 64: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

1500 mg/m3

318.5 mg/m3

955.4 mg/m3

1250 mg/m3

Value MU Met?57 Yes60 -30 -30 -0.1 Yes0.2 Yes

0.61 Yes0.12 Yes0.54 Yes

1 Yes2.2 Yes-4 Yes

-0.01 Yes-0.32 YesN/A N/A0.00 Yes1.00 Yes

N/A - Horiba's are not effected by Vibration

UncertaintyU r = S r

U lof

U d,z U d,s

U t,z

U t,s

U p

U fit

U v

U i

U adj

298.3 mg/m3

5.6 mg/m3

11.1 mg/m3

0.7 % ELV

11.1 mg/m3

3.7 % value

-2.86Uncertainty of Cal gas 3.82

Expanded uncertainty expressed with a level of confidence of 95%

Expanded uncertainty expressed with a level of confidence of 95%Developed for the STA by R Robinson, NPL

Repeatability at span level

Cal gas conc

% of value

-2.30influence of supply voltage

Combined uncertaintyExpanded uncertainty

influence of Ambient Temp span

Measurement uncertainty (Concentration Measured)

Expanded uncertainty expressed with a level of confidence of 95%

-1.60

Combined Interfence

influence of sample gas pressure0.72

influence of Ambient Temp zero

Reference – SOCOTEC Technical Procedure AE150 Estimation of Uncertainty of Measurement

Uncertainty of calibration gas

0.000.69

% of value

<2% range / 24hr

Performance characteristic0.003

influence of sample gas flow

% of upper limit of Cal rangelosses in the line (leak)

<2 % / 3 kPa

< 0.1%vol /10 volt<4% of Range

0.12

short term span drift

Influence of Vibration

atmospheric pressure dependenceambient temperature dependence zero / span

repeatability

% of full scale/3 kPa

<2%

<3% / 2 kPa

Value of uncertainty quantity

0.07

% of value < 2% of value< 2% of value

lack of fitshort term zero drift

% full scale

0.35

Analyser Full Scale

Limit value

MEASUREMENT UNCERTAINTY BUDGET - CARBON MONOXIDE

% of Range% full scale/10K

% full scale

Deviation from linearity

volume or pressure flow dependence<2% range/24hr

-<1 % rangeRepeatability at zero

Concentration @ Ref conditions

Measurement period

% of full scale/2 kPa

secondsPerformance characteristicsResponse time

APPENDIX 3 - Measurement Uncertainty Budget Calculations

Zero drift

Number of readings in measurement--

specification

% full scale

% full scale/10V

Span drift

<2 % range

minutes

% full scale

180

-

Units

<3% range / 10 KCombined interferencedependence on voltage

<2 % range

secondsLogger sampling interval

Page 61 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 64 of 152

Page 65: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

-16.85

1620

Performance characteristics Value MU Met?46 Yes60 -30 -30 -

0.015 Yes0.014 Yes0.13 Yes0.01 Yes0.04 Yes0.02 Yes0.8 Yes

0.01 Yes0.56 Yes0.1 Yes

-0.125 Yes1 Yes

Performance characteristic UncertaintyStandard deviation of repeatability at zero ur0Standard deviation of repeatability at span level ursLack of fit ufitDrift u0drvolume or pressure flow dependence uspresatmospheric pressure dependence uapresambient temperature dependence utempCombined interference (from mcerts) -dependence on voltage uvoltlosses in the line (leak) uleakUncertainty of calibration gas ucalib

16.85 %vol0.17 %vol0.65 %

0.65 % of value

3.88 % vol

volume or pressure flow dependence

Expanded uncertainty

Measurement uncertainty

0.0646632

-0.0025560

< 2% of value

Reference – SOCOTEC Technical Procedure AE150 Estimation of Uncertainty of Measurement

< 2% of value

<0.3% volume 10 K% of fs/kPa

% range

<1% range

Expanded uncertainty expressed with a level of confidence of 95%

Combined interference

Losses in the line (leak)

0.0862168

Value of uncertainty quantity

0.0005000

< 1.5 % range

Combined uncertainty

Measurement period

Span drift (during measurement period)

0.03009600.00002310.0097762

% by volume

0.0750555

Deviation from linearity

% by volume /10K

-0.0121613

% of value% of value

ambient temperature dependence

Response time

-

Repeatability at span level

% vol at zero level

Number of readings in measurement

Uncertainty of calibration gas

Expanded uncertainty expressed with a level of confidence of 95%

<0.3 % volume

<2% range< 0.1%vol /10 volt

atmospheric pressure dependence

Dependence on voltage

0.0972900

<2% volume/24hr

Repeatability at zero <0.2 % range<0.4 % range

% vol

% of fs / 10l/h

% by volume

Zero drift (during measurement period) <2% of volume / 24hr% vol at span level

-

seconds

% by volume /10V

Calibration gasAnalyser Full Scale

specification

Logger sampling interval-

Limit value

Units< 200 s

seconds -minutes

MEASUREMENT UNCERTAINTY BUDGET - CARBON DIOXIDE

Measured concentration

APPENDIX 3 - Measurement Uncertainty Budget Calculations

Page 62 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 65 of 152

Page 66: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

10 %vol10.70 %vol

11 %vol25 %vol

Value MU Met?52 Yes60 -30 -30 -

0.25 Yes0.15 Yes0.13 Yes0.27 Yes0.00 Yes0.03 Yes0.05 Yes-0.05 Yes0.01 Yes0.00 Yes0.01 Yes0.0 Yes

UncertaintyU r = S r

U lof

U d,z

U d,s

U t,z

U t,s

U p

U fit

U v

U i

U adj

10.70 %0.18 %0.36 %

0.4 %

3.37 % vol

<2% range / 24hr

% of full scale/2 kPa

losses in the line (leak)Uncertainty of calibration gas

Measurement uncertainty (Concentration Measured)

Zero drift % full scale

<2 % / 3 kPa

% full scale <2 % rangeRepeatability at zero

-

-

<2 % range

<1 % range-

Analyser Full Scale

<3% / 2 kPa

0.15750.0000

atmospheric pressure dependence

short term zero drift

Expanded uncertainty

Combined interference

Uncertainty of Cal gas

0.0001

influence of Ambient Temp at Zeroinfluence of Ambient Temp at Span

Deviation from linearity

Logger sampling interval

Repeatability at span level

Number of readings in measurement

specification

secondsResponse time

Reported ConcentrationCalibration gas

Span drift % full scale

180

% of value

% full scale

minutesMeasurement period -

MEASUREMENT UNCERTAINTY BUDGET - OXYGEN

ambient temperature dependence

< 2% of value

Performance characteristicrepeatability

influence of sample gas flow

Developed for the STA by R Robinson, NPL

0.0004

0.0751

short term span drift

% range <4% of Range

< 2% of value% of value

0.0000influence of sample gas pressure

lack of fit

Expanded uncertainty expressed with a level of confidence of 95%

Combined uncertainty

Expanded uncertainty expressed with a level of confidence of 95%

0.0017

-0.0036

seconds

Reference

Units

% of full scale/3 kPavolume or pressure flow dependence

% full scale/10K <3% range / 10 K

APPENDIX 3 - Measurement Uncertainty Budget Calculations

Value of uncertainty quantity

influence of supply voltageCombined Interfence

0.0083

0.0173

% full scale/10V < 0.1%vol /10 volt

0.0550

% of valuedependence on voltage

<2% range/24hr

Page 63 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 66 of 152

Page 67: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

10 %vol11.27 %vol

11 %vol25 %vol

Value MU Met?51 Yes60 -30 -30 -

0.25 Yes0.15 Yes0.1 Yes

0.00 Yes0.18 Yes

-0.0425 Yes0.0475 Yes0.0025 Yes

0.00 Yes0.00 Yes-0.09 Yes1.00 Yes

11.27 %0.14 %0.27 %

0.27 %

2.35 % vol

180

volume or pressure flow dependence % of full scale/3 kPa <2 % / 3 kPa

U adj

U r = S r

Expanded uncertainty as percentage of the result

0.0550

Combined interference % range% full scale/10K <3% range / 10 K

Span drift

influence of Ambient Temp at Zero

lack of fit U lof 0.0577short term zero drift

% of full scale/2 kPa

- -

Response time

% of value

secondsLogger sampling interval seconds

<2 % range

Measured concentrationReference

MEASUREMENT UNCERTAINTY BUDGET - OXYGEN

influence of supply voltage

minutes

0.0000

Analyser Full Scale

Repeatability at zero % full scale

--

0.0000U p

U fit

Deviation from linearityRepeatability at span level % full scale

U v

dependence on voltage

0.0000

losses in the line (leak) Uncertainty < 2% of value

<3% / 2 kPa

% of value% full scale/10V

Calibration gas

losses in the line (leak)

ambient temperature dependenceatmospheric pressure dependence

% full scale <2% range/24hr

Day 2 - 05 September 2019

APPENDIX 3 - Measurement Uncertainty Budget Calculations

U d,z

U t,z

U i 0.0000

-0.0294

<2 % range

Uncertainty of calibration gas % of value < 2% of value

repeatability

<4% of Range

Zero drift

U t,s

Combined Interfence

% full scale <2% range / 24hr

Number of readings in measurement

0.0083

Measurement uncertainty (Concentration Measured)Combined InterfenceUncertainty of Cal gas

Uncertainty of Cal gas

0.0001

short term span drift U d,s

influence of Ambient Temp at Span

0.00000.1050

specification

Expanded uncertainty expressed with a level of confidence of 95%

< 2% of value

<1 % range

Measurement period

Reference – SOCOTEC Technical Procedure AE150 Estimation of Uncertainty of Measurement

influence of sample gas pressure

< 0.1%vol /10 volt

Units

influence of sample gas flow

Page 64 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 67 of 152

Page 68: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

21.1 m/s435081 m³/hr

Performance Characteristics & Source of Value Units Values Requirement CompliantUncertainty of Local Gas Velocity Determination

Uncertainty of pitot tube coefficient - 0.010

Uncertainty of mean local dynamic pressures - 2.00

Factor loading, function of the number of measurements. 3 readings 0.591 minimum 3 Yes

Range of measurment device pa 1000

Resolution pa 1.00

Calibration uncertainty pa 38.74<1% of Value or 20

Pa whichever is greater

Yes

Drift % range 0.10

Linearity % range 0.06 <2% of value Yes

Uncertainty of gas density determination

Uncertainty of molar mass determination kg/mol 0.00008Uncertainty of temperature measurement K 1.96 <1% of value Yes

Uncertainty of absolute pressure in the duct pa 501

Uncertainty associated with the estimate of density - 0.008

Uncertainty associated with the measurement of local velocity - 0.0001Uncertainty associated with the measurement of mean velocity - 0.0001

m/s0.250.49

%1.22.3

m³/hr11271.822092.7

%2.65.1

Expanded Measurement Uncertainty of Volumetric Flow Rate at a 95% Confidence IntervalExpressed as a % of the Measured Volumetric Flow RateExpanded uncertainty at a 95% Confidence Interval

Measured Velocity at Actual Conditions Measured Volumetric Flow rate at Actual Conditions

Measurement Uncertainty - VelocityCombined uncertaintyExpanded uncertainty at a 95% Confidence Interval

Note - The expanded uncertainty uses a coverage factor of k = 2.

Expanded Measurement Uncertainty of Velocity at a 95% Confidence IntervalExpressed as a % of the Measured VelocityExpanded uncertainty at a 95% Confidence Interval

Measurement Uncertainty Volumetric Flow Rate

Expanded uncertainty at a 95% Confidence IntervalCombined uncertainty

Note - The expanded uncertainty uses a coverage factor of k = 2.

APPENDIX 3 - Measurement Uncertainty Budget Calculations

MEASUREMENT UNCERTAINTY BUDGET - VELOCITY & VOLUMETRIC FLOW RATE

Reference – SOCOTEC Technical Procedure AE150 Estimation of Uncertainty of Measurement

Page 65 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 68 of 152

Page 69: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Version Issue Date

APPENDIX 4 - Record of Report Amendments

18 October 2019

AmendmentsO2 cylinder reference ID updated.

2Title of table on page 32 updated to mention Hg only.

Page 66 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 69 of 152

Page 70: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

https://www.surveymonkey.co.uk/r/CAE_customer_feedback_weblink

END OF REPORT

Thank you for choosing SOCOTEC for your environmental monitoring needs. We hope our services have met your requirements and that you are fully satisfied with your experience of working with us, we really do value your custom and would welcome your feedback.  We would appreciate it if you could take a moment to complete a short online questionnaire so that we can improve our operations and address any areas that have not met with your expectations, by clicking on

the following

Page 67 of 148

Irish Cement LimitedLimerickA2-01 (Kiln)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 70 of 152

Page 71: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

Time

hh:mmActual ppm

Corr ppmActual ppm

Corr ppmActual ppm

Corr ppm Actual %Corr

%Actual %

Corr %

Averages 191.364 - - - 238.621 - 16.8511 - 10.702 -09:35 192.50 - - - 264.92 - 17.13 - 10.84 -09:36 193.56 - - - 264.00 - 17.07 - 10.56 -09:37 189.95 - - - 259.00 - 17.02 - 10.75 -09:38 188.74 - - - 260.75 - 17.00 - 10.60 -09:39 190.05 - - - 248.08 - 16.90 - 10.65 -09:40 190.49 - - - 260.58 - 16.95 - 10.63 -09:41 181.85 - - - 267.08 - 17.03 - 10.59 -09:42 178.97 - - - 257.33 - 17.12 - 10.53 -09:43 196.90 - - - 244.08 - 17.06 - 10.56 -09:44 202.88 - - - 231.75 - 16.84 - 10.68 -09:45 199.13 - - - 237.83 - 16.87 - 10.65 -09:46 197.88 - - - 236.33 - 16.95 - 10.59 -09:47 203.43 - - - 234.75 - 16.83 - 10.64 -09:48 205.28 - - - 238.58 - 16.76 - 10.69 -09:49 193.17 - - - 229.00 - 16.76 - 10.70 -09:50 189.13 - - - 235.58 - 16.73 - 10.73 -09:51 177.87 - - - 236.67 - 16.70 - 10.77 -09:52 174.12 - - - 246.25 - 16.83 - 10.72 -09:53 192.96 - - - 237.58 - 16.85 - 10.68 -09:54 199.24 - - - 234.58 - 16.84 - 10.67 -09:55 199.96 - - - 237.83 - 16.83 - 10.68 -09:56 200.20 - - - 231.08 - 16.74 - 10.73 -09:57 187.24 - - - 226.25 - 16.70 - 10.78 -09:58 182.92 - - - 217.75 - 16.60 - 10.85 -09:59 185.59 - - - 226.92 - 16.69 - 10.81 -10:00 186.48 - - - 220.33 - 16.73 - 10.79 -10:01 193.31 - - - 225.50 - 16.75 - 10.79 -10:02 195.59 - - - 225.00 - 16.81 - 10.77 -10:03 191.40 - - - 217.25 - 16.77 - 10.79 -10:04 190.00 - - - 228.92 - 16.77 - 10.78 -10:05 181.51 - - - 215.67 - 16.77 - 10.77 -

- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -

Summary of Raw Gases Data

APPENDIX 5 - Raw Gases Data

OxygenOxides of Nitrogen Sulphur Dioxide Carbon Monxide Carbon Dioxide

Irish Cement Limited

Limerick

A2-01 (Kiln 6 / Rawmill) Page 68 of 144

P0029-05CAR19-01 (LEK 11825) / Version 1

3rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 71 of 152

Page 72: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

Timehh:mm

Actual ppm

Corrppm

Oxygen%

Timehh:mm

Actual ppm

Corrppm

Oxygen%

Timehh:mm

Actual ppm

Corrppm

Oxygen%

Averages 1.29581 - 10.702 Averages - - - Averages - - -09:35 1.38 - 10.84 - - - - - - - -09:36 1.37 - 10.56 - - - - - - - -09:37 1.38 - 10.75 - - - - - - - -09:38 1.33 - 10.60 - - - - - - - -09:39 1.34 - 10.65 - - - - - - - -09:40 1.31 - 10.63 - - - - - - - -09:41 1.32 - 10.59 - - - - - - - -09:42 1.29 - 10.53 - - - - - - - -09:43 1.31 - 10.56 - - - - - - - -09:44 1.30 - 10.68 - - - - - - - -09:45 1.27 - 10.65 - - - - - - - -09:46 1.30 - 10.59 - - - - - - - -09:47 1.31 - 10.64 - - - - - - - -09:48 1.29 - 10.69 - - - - - - - -09:49 1.31 - 10.70 - - - - - - - -09:50 1.32 - 10.73 - - - - - - - -09:51 1.31 - 10.77 - - - - - - - -09:52 1.28 - 10.72 - - - - - - - -09:53 1.27 - 10.68 - - - - - - - -09:54 1.28 - 10.67 - - - - - - - -09:55 1.29 - 10.68 - - - - - - - -09:56 1.34 - 10.73 - - - - - - - -09:57 1.29 - 10.78 - - - - - - - -09:58 1.29 - 10.85 - - - - - - - -09:59 1.26 - 10.81 - - - - - - - -10:00 1.29 - 10.79 - - - - - - - -10:01 1.25 - 10.79 - - - - - - - -10:02 1.23 - 10.77 - - - - - - - -10:03 1.24 - 10.79 - - - - - - - -10:04 1.22 - 10.78 - - - - - - - -10:05 1.22 - 10.77 - - - - - - - -

- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -- - - - - - - - - - - -

Summary of Raw Gases Data

APPENDIX 5 - Raw Gases Data

TVOC Run 2TVOC Run 1 TVOC Run 3

Irish Cement LimitedLimerickA2-01 (Kiln 6 / Rawmill) Page 69 of 144

P0029-05CAR19-01 (LEK 11825) / Version 1

3rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 72 of 152

Page 73: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

Time

hh:mmActual ppm

Corr ppmActual ppm

Corr ppmActual ppm

Corr ppm Actual %Corr

%Actual %

Corr %

Averages - - - - - - - - 11.2657 -08:30 - - - - - - - - 10.98 -08:31 - - - - - - - - 10.94 -08:32 - - - - - - - - 10.98 -08:33 - - - - - - - - 11.05 -08:34 - - - - - - - - 11.12 -08:35 - - - - - - - - 11.32 -08:36 - - - - - - - - 11.52 -08:37 - - - - - - - - 11.57 -08:38 - - - - - - - - 11.53 -08:39 - - - - - - - - 11.49 -08:40 - - - - - - - - 11.45 -08:41 - - - - - - - - 11.32 -08:42 - - - - - - - - 11.26 -08:43 - - - - - - - - 11.36 -08:44 - - - - - - - - 11.40 -08:45 - - - - - - - - 11.36 -08:46 - - - - - - - - 11.34 -08:47 - - - - - - - - 11.29 -08:48 - - - - - - - - 11.28 -08:49 - - - - - - - - 11.26 -08:50 - - - - - - - - 11.30 -08:51 - - - - - - - - 11.31 -08:52 - - - - - - - - 11.21 -08:53 - - - - - - - - 11.24 -08:54 - - - - - - - - 11.23 -08:55 - - - - - - - - 11.19 -08:56 - - - - - - - - 11.21 -08:57 - - - - - - - - 11.19 -08:58 - - - - - - - - 11.17 -08:59 - - - - - - - - 11.16 -09:00 - - - - - - - - 11.19 -

- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -- - - - - - - - - - -

APPENDIX 5 - Raw Gases Data

Summary of Raw Gases Data - Oxygen Day 2Oxides of Nitrogen Sulphur Dioxide Carbon Monxide Carbon Dioxide Oxygen

Irish Cement Limited

Limerick

A2-01 (Kiln 6 / Rawmill) Page 70 of 144

P0029-05CAR19-01 (LEK 11825) / Version 1

3rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 73 of 152

Page 74: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

STACK EMISSIONS MONITORING REPORT

Page 71 of 148

SECTION B Emission Point A3-12 (Homosilo 1)

Date

Site Operator: Irish Cement Limerick Castlemungret Limerick Co Limerick

Site Visit Report - SV16248 - Irish Cement Limited Page 74 of 152

Page 75: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC Job Number:Report Date:Version: 2Report By: Andrew O'NeillMCERTS Number: MM 08 985MCERTS Level: MCERTS Level 2 - Team LeaderTechnical Endorsements: 1, 2, 3 & 4

Report Approved By: David DrylieMCERTS Number: MM 04 493Business Title: MCERTS Level 2 - Team LeaderTechnical Endorsements: 1, 2, 3 & 4

Signature:

Sampling Date(s):3rd September 2019

18th October 2019P0029-05CAR19-01 (LEK 11825)

Limerick

Irish Cement Limited

Co Limerick

Release Point: A3-12 (Homosilo 1)

Your contact at SOCOTEC LTD

Operator & Address:

Castlemungret

2-4 Langlands PlaceKelvin South Business Park

East KilbrideG75 0YF

Tel: 01355 246 730Fax: 01355 249 669

Permit Reference:IE Licence: P0029-05

David HayBusiness Manager - North

Tel: 01355 246 730Email: [email protected]

STACK EMISSIONS MONITORING REPORT

SOCOTEC UK Reporting Template v5 Page 72 of 148

Site Visit Report - SV16248 - Irish Cement Limited Page 75 of 152

Page 76: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

EXECUTIVE SUMMARY

Stack Emissions Monitoring Objectives

- Plant

- Operator

- Stack Emissions Monitoring Test House

Emissions Summary

Monitoring Times

Process Details

Monitoring Methods

Analytical Methods

- Sampling Methods with Subsequent Analysis

- On-Site Testing

Sampling Location

- Sampling Plane Validation Criteria

- Duct Characteristics

- Sampling Lines & Sample Points

- Sampling Platform

- Sampling Location / Platform Improvement Recommendations

Sampling and Analytical Method Deviations

APPENDICES

APPENDIX 1 - Monitoring Schedule, Calibration Checklist & Monitoring Team

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

APPENDIX 3 - Measurement Uncertainty Budget Calculations

APPENDIX 4 - Record of Report Amendments

CONTENTS

Page 73 of 148

Irish Cement LimitedLimerickA3-12 (Homosilo 1)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 76 of 152

Page 77: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Plant

A3-12 (Homosilo 1)

Operator

Irish Cement Limited

Castlemungret

Limerick

Co Limerick

IE Licence: P0029-05

Stack Emissions Monitoring Test House

SOCOTEC - East Kilbride Laboratory2-4 Langlands PlaceKelvin South Business ParkEast KilbrideG75 0YFUKAS and MCERTS Accreditation Number: 1015

Opinions and interpretations expressed herein are outside the scope of UKAS accreditation.MCERTS accredited results will only be claimed where both the sampling and analytical stages are UKAS accredited.This test report shall not be reproduced, except in full, without written approval of SOCOTEC LTD.This test report replaces and supersedes version 1 dated 2nd October 2019. Please see APPENDIX 4 for the changes made.

MONITORING OBJECTIVES

SOCOTEC LTD were commissioned by The Environmental Protection Agency to carry out stack emissions monitoring to determine the release ofprescribed pollutants from the following Plant under normal operating conditions.

Irish Cement Limited operates a bag house process at Limerick which is subject to IE Licence P0029-05, under the EPA Act 1992.

EXECUTIVE SUMMARY

The results of these tests shall be used to demonstrate compliance with a set of emission limit values for prescribed pollutants as specified in thePlant's IE Licence, P0029-05.

Page 74 of 148

Irish Cement LimitedLimerickA3-12 (Homosilo 1)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 77 of 152

Page 78: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Parameter Units Result Calculated Uncertainty

+/-Total Particulate Matter mg/m³ 0.78 0.34 10Particulate Emission Rate g/hr 12.3 5.3 -Moisture % 0.40 0.03 - P

Stack Gas Temperature oC 27 - -Stack Gas Velocity m/s 30.6 0.67 -Gas Volumetric Flow Rate (Actual) m³/hr 18230.1 1005.5 -Gas Volumetric Flow Rate (STP, Wet) m³/hr 16142.6 890.4 -Gas Volumetric Flow Rate (STP, Dry) m³/hr 16078.3 886.8 -Gas Volumetric Flow Rate at Reference Conditions m³/hr 16142.6 890.4 -

Emission Limit Value (ELV)

P

EMISSIONS SUMMARY

Reference conditions are 273K, 101.3kPa without correction for water vapour

P

EXECUTIVE SUMMARY

ND = None Detected,Results at or below the limit of detection are highlighted by bold italic text.The above volumetric flow rate is calculated using data from the preliminary survey. Mass emissions for non isokinetic tests are calculated using these values. For all isokinetic testing the mass emission is calculated using test specific flow data and not the above values.

MCERTS accredited

result

Page 75 of 148

Irish Cement LimitedLimerickA3-12 (Homosilo 1)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 78 of 152

Page 79: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Total Particulate Matter Run 1

MONITORING TIMES

60 minutes03 September 2019 13:27 - 14:30

Sampling TimesSampling Date(s)Parameter

EXECUTIVE SUMMARY

Sampling Duration

12:47 - 13:10 -03 September 2019Preliminary Stack Traverse

Page 76 of 148

Irish Cement LimitedLimerickA3-12 (Homosilo 1)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 79 of 152

Page 80: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Description of process Bag House

Continuous or batch Continuous

Product Details Cement

Part of batch to be monitored (if applicable) Rawmeal

Normal load, throughput or continuous rating 12000 Nm3/hr

Fuel used during monitoring N/A

Abatement Bag Filters

Plume Appearance Not Visible From Sampling Location

Process Details

EXECUTIVE SUMMARY

PROCESS DETAILS

Parameter

Page 77 of 148

Irish Cement LimitedLimerickA3-12 (Homosilo 1)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 80 of 152

Page 81: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Species SOCOTEC UKAS Lab MCERTS Limit of Calculated CalculatedTechnical Number Accredited Detection MU MUProcedure Method (LOD) +/- % Result +/- % ELV

Total Particulate Matter

AE 104 1015 Yes 0.17 mg/m³ 43.3% 3.4%

Moisture AE 105 1015 Yes 0.01% 6.93% N/A - No ELV

Velocity AE 154 1015 Yes 5 Pa 2.2% N/A - No ELV

Volumetric Flow Rate

AE 154 1015 Yes - 5.5% N/A - No ELV

MONITORING METHODS

SRM - EN ISO 16911-1

SRM - EN ISO 16911-1

MethodStandard Reference Method /

Alternative Method

SRM - EN 14790

The selection of standard reference / alternative methods employed by SOCOTEC is determined, wherever possible by the hierarchy of methodselection outlined in Environmental Protection Agency Technical Guidance Note (Monitoring) AG2.

Monitoring Methods

EXECUTIVE SUMMARY

SRM - EN 13284-1

Page 78 of 148

Irish Cement LimitedLimerickA3-12 (Homosilo 1)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 81 of 152

Page 82: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Total Particulate Matter

AE 106 1015 YesSOCOTEC (East

Kilbride)N/A 8 Weeks

Species Analytical UKAS Lab MCERTS Laboratory Data ArchiveProcedure Number Accredited Archive Period

Analysis Location

Moisture AE 105 1015 YesSOCOTEC (East

Kilbride)- -

ON-SITE TESTING

Analysis Report number

UKAS Accredited Lab Analysis

The following tables list the analytical methods employed together with the custody details. Unless otherwise stated the samples are archived at the analysis lab location.

Analysis LabArchivePeriod

UKAS Lab Number

Analytical Procedure

Analytical TechniqueSpecies

SAMPLING METHODS WITH SUBSEQUENT ANALYSIS

Gravimetric

Analytical Methods

Gravimetric

Analytical Technique

EXECUTIVE SUMMARY

Page 79 of 148

Irish Cement LimitedLimerickA3-12 (Homosilo 1)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 82 of 152

Page 83: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Sampling Plane Validation Criteria Value Units Requirement Compliant Method

Lowest Differential Pressure 500 Pa >= 5 Pa Yes EN 15259

Lowest Gas Velocity 28.2 m/s - - -

Highest Gas Velocity 33.5 m/s - - -

Ratio of Gas Velocities 1.2 : 1 < 3 : 1 Yes EN 15259

Mean Velocity 30.6 m/s - - -

Maximum angle of flow with regard to duct axis <15 o < 15o Yes EN 15259

No local negative flow Yes - - Yes EN 15259

Value Units Isokinetic

Shape Rectangular -

Depth 0.36 m Sample port size 5" BSP -

Width 0.46 m Number of lines used 2 -

Area 0.17 m2 Number of points / line 2 -

Port Depth 100 mm Duct orientation Horizontal -In Stack -

General Platform Information

Permanent / Temporary Platform / Ground level / Floor Level / Roof

Inside / Outside

AG1 Platform requirements

Is there a sufficient working area so work can be performed in a compliant manner

Platform has 2 levels of handrails (approximately 0.5 m & 1.0 m high)

Platform has vertical base boards (approximately 0.25 m high)

Platform has removable chains / self closing gates at the top of ladders

Handrail / obstructions do not hamper insertion of sampling equipmentDepth of Platform = >Stack depth / diameter + wall and port thickness + 1.5m

Sampling Platform Improvement Recommendations (if applicable)

N/A

Inside

Yes

N/A

Filtration for TPM

Yes

SAMPLING LINES & POINTS

Yes

DUCT CHARACTERISTICS

EXECUTIVE SUMMARY

Ground Level

The sampling location meets all the requirements as specified in EA Guidance Note AG1.

SAMPLING LOCATION

N/A

SAMPLING PLATFORM

Non-Iso & Gases

Page 80 of 148

Irish Cement LimitedLimerickA3-12 (Homosilo 1)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 83 of 152

Page 84: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Nozzle Size

Due to the high stack gas velocities found during the preliminary stack traverse, it was necessary to use a nozzle smaller than the recommendedminimum nozzle size as stated in EN 13284-1. This allowed isokinetic sampling to be carried out.

Sampling & Analytical Method Deviations

EXECUTIVE SUMMARY

Page 81 of 148

Irish Cement LimitedLimerickA3-12 (Homosilo 1)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 84 of 152

Page 85: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

APPENDIX 1 - Monitoring Schedule, Calibration Checklist & Monitoring Team

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

APPENDIX 3 - Measurement Uncertainty Budget Calculations

APPENDIX 4 - Record of Report Amendments

APPENDICES

CONTENTS

Page 82 of 148

Irish Cement LimitedLimerickA3-12 (Homosilo 1)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 85 of 152

Page 86: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

SOCOTEC UKAS Lab MCERTSTechnical Number AccreditedProcedure Method

AE 104 1015 Yes 1AE 105 1015 Yes 1AE 154 1015 Yes 1

Method

APPENDIX 1 - Monitoring Schedule, Calibration Checklist & Monitoring Team

Number of Samples

Standard Reference Method / Alternative Method

SRM - EN ISO 16911-1SRM - EN 14790

SRM - EN 13284-1MoistureVelocity

Species

MONITORING SCHEDULE

Total Particulate Matter

Page 83 of 148

Irish Cement LimitedLimerickA3-12 (Homosilo 1)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 86 of 152

Page 87: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Equipment I.D. Equipment I.D. Equipment I.D.

LEK 9.28 - LEK 15.21

LEK 9.25 - LEK 20.31

LEK 9.25 - LEK 17.1

LEK 9.25 - -

LEK 17.11 - LEK 16.12

- - LEK 1.14

LEK 6.17 - LEK LNO 03-CD

LEK 3.36 - LEK 3.127

- - -

- - -

LEK 6.17 - -

- - -

LEK 23.18 - -

- - -

- - -

LEK 15.1G - -

- - -

- - -

LEK 24.7 - -

NOTE: If the equipment I.D is represented by a dash (-), then this piece of equipment has not been used for this test.

Cylinder I.D Number

Supplier ppm %Analytical

Tolerance +/- %

- - - - -

Level Expiry TE1 TE2 TE3 TE4 H&S

Andrew O'Neill MM 08 985MCERTS Level

2Mar 20 Sep 20 Mar 22 Mar 20 Sep 20 Oct 23

Callum Montgomery

MM 16 1399MCERTS Level

1Nov 22 Mar 24 - - - Nov 22

Site Balance

5m Heated Line (1)

Small DGM

Heated Line Controller (1)

Site temperature Logger

Inclinometer (Swirl Device)

STACK EMISSIONS MONITORING TEAM

Chiller (JCT/MAK 10)

1m Heated Line (2)

Mass Flow Controller

Thermo FID

Digital Temperature Meter

Servomex

Probe Thermocouple

MFC Display module

Box Thermocouples Tape Measure

Extractive Sampling

Equipment Equipment

Horiba PG-250 AnalyserControl Box DGM Laboratory Balance

Instrumental Analyser/s

APPENDIX 1 - Monitoring Schedule, Calibration Checklist & Monitoring Team

CALIBRATEABLE EQUIPMENT CHECKLISTMiscellaneous

Personnel

CALIBRATION GASES

FTIR Heater Box for Heated Line

1m Heated Line (3)

Callipers

20m Heated Line (2)

Anemometer

Dioxins Cond. Thermocouple 10m Heated Line (1)

MONITORING TEAM

Heated Line Controller (2)

Meter In Thermocouple Stopwatch

MCERTS Number

TE / H&S Qualifications and Expiry DateMCERTS

Probe

Probe Thermocouple

Stackmaster

Meter Out Thermocouple

Control Box Timer

Stack Thermocouple

1m Heated Line (1)

L-Pitot

Oven Box

Probe JCT Heated Head Filter

Digital Micromanometer

Bernath 3006 FID Protractor

FT-IR Oven Box

Signal 3030 FID

-

S-Pitot

FT-IR Gasmet

Barometer

Equipment

Ecophysics NOx Analyser

Heater Controller

Last Impinger Arm

Gas (traceable to ISO 17025)

10m Heated Line (2)

15m Heated Line (1)

20m Heated Line (1)

Page 84 of 148

Irish Cement LimitedLimerickA3-12 (Homosilo 1)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 87 of 152

Page 88: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Uncertainty ELV Emissionmg/m³ mg/m³ Rate g/hr

0.34 10 12.3

Blank - - -

Reference conditions are 273K, 101.3kPa without correction for water vapour

TestFilter & Probe Rinse Number

Filter Start Weight

Filter End Weight

Mass Gained on Filter

Probe Rinse Start Weight

Probe Rinse End Weight

Mass Gained on Probe

Combined Total Mass Gained

g g g g g g gRun 1 AC 0059 0.10065 0.10043 -0.00022 215.16910 215.17020 0.00110 0.00088If total mass gained is less than the LOD then the LOD is reported

TestFilter & Probe

NumberFilter Start

WeightFilter End

WeightMass Gained

FilterProbe Start

WeightProbe End

WeightMass Gained

ProbeCombined Total

Mass Gained

g g g g g g gRun 1 AC 10467 0.09516 0.09516 0.00000 186.43210 186.43290 0.00080 0.00080If total mass gained is less than the LOD then the LOD is reported

mg/l

BLANKS

SAMPLES

Sampling Times

2.0 10

FILTER INFORMATION

13:27 - 14:3003 September 2019

0.78

TOTAL PARTICULATE MATTER SUMMARYParameter

mg/lAcceptable Value

mg/m³

0.71

Concentration

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Run 1

-

Acetone Blank Value

Page 85 of 148

Irish Cement LimitedLimerickA3-12 (Homosilo 1)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 88 of 152

Page 89: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

ISOKINETIC SAMPLING EQUATIONS - RUN 1 TPM

Absolute pressure of stack gas, Ps Molecular weight of dry gas, Md

Barometric pressure, Pb Kpa 98.8 CO2 % 0.03Stack static pressure, Pstatic pa -228 O2 % 20.90Ps = Pb + Pstatic Kpa 98.6 Total % 20.93

N2 (100 -Total) % 79.07Vol. of water vapour collected, Vwstd Md = 0.44(%CO2)+0.32(%O2)+0.28(%N2) 28.84

g 3.6 Molecular weight of wet gas, Ms

Vwstd = (0.001246)(Vlc) m3 0.0044856 Ms = Md(1 - Bwo) + 18(Bwo) g/gmol 28.80Volume of gas metered dry, Vmstd Actual flow of stack gas, Qa

Volume of gas sample through gas meter, Vm m3 1.370 Area of stack, As m2 0.17

Gas meter correction factor, Yd 0.916 Qa = (60)(As)(Vs) m³/min 294.9Mean dry gas meter temperature, Tm K 300 Total flow of stack gas, QMean pressure drop across orifice, DH mmH2O 48.120 Conversion factor (K/mm.Hg) 0.3592Vmstd = (0.3592)(Vm)(Pb+(DH/13.6))(Yd) m3 1.120 Qstd = (Qa)Ps(0.3592)(1-Bwo) Dry 260.0

(Ts)Volume of gas metered wet, Vmstw @O2ref No O2 RefVmstw = Vmstd + Vwstd m3 1.1247 (Ts)

Qstw = (Qa)Ps(0.3592) Wet 261.08 (Ts)

No Percent isokinetic, %INozzle diameter, Dn mm 3.83

% oxygen measured in gas stream, act%O2 20.9 Nozzle area, An mm2 11.50% oxygen reference condition 21 Total sampling time, q min 60

No O2 Ref %I = (4.6398E6)(Ts)(Vmstd) % 103.4 (Ps)(Vs)(An)(q)(1-Bwo)

Vmstd@X%oxygen = (Vmstd) (O2 Ref) m3 No O2 Ref Acceptable isokinetic range 95% to 115% YesMoisture content, Bwo Particulate Concentration, CBwo = Vwstd 0.0040 Mass collected on filter, Mf g -0.00022

% 0.40 Mass collected in probe, Mp g 0.00110Moisture by FTIR % - Total mass collected, Mn g 0.00088Velocity of stack gas, Vs Cwet = Mn mg/m³ 0.782Velocity pressure coefficient, Cp 0.94 Vmstw

Mean of velocity heads, DPavg Pa 562.68 Cdry = Mn mg/m³ 0.786Mean stack gas temperature, Ts K 300 Vmstd

Gas density (wet, ambient), p Cdry@X%O2 = Mn mg/m³ No O2 Refp=(Ms*Ps)/(8.314*Ts) kg/m3 1.138Stack Velocity, Vs Particulate Emission Rates, E

m/s 29.68 E = [(Cwet)(Qstw)(60)] / 1000 12.26

Vmstd + Vwstd

O2 Ref = 21.0 - act%O2

21.0 - ref%O2

Vol. of gas metered at O2 Ref. Cond., Vmstd@X%O2

Moisture trap weight increase,Vlc

Tm

QstdO2 = (Qa)Ps(0.3592)(1-Bwo)(O2REF)

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Is the process burning hazardous waste? (If yes, no favourable oxygen correction)

O2 Reference Factor

Vmstd@X%oxygen

𝑉𝑠 = 𝐶𝑝∆𝐷𝑃𝑎𝑣𝑔

𝑝

Page 86 of 148

Irish Cement LimitedLimerickA3-12 (Homosilo 1)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 89 of 152

Page 90: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

litre/min litre/min litre/min mm Hg litre/minRun 1 20.91 0.05 0.05 -304.8 0.42 Yes

% mg/m³ mg/m³Run 1 103.36 Yes Run 1 0.17 0.5 Yes

Acceptable isokinetic range 95% to 115% The above is based on both the Filter and rinse uncertainty

mg/m3 mg/m3 mg/m3 mg/m3

mm °CRun 1 Glass Fibre 47 27

10

LOD < 5% ELV

Overall Blank Value

Run

Overall Blank Acceptable

Pre-sampling Leak Rate

Mean Sampling Rate

TOTAL PARTICULATE MATTER QUALITY ASSURANCE CHECKLIST

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Result

FILTERS

Daily Emission Limit Value

Isokinetic Variation

LEAK RATEPost-sampling

Leak Rate

°C

1.0

Acceptable Leak Rate

Blank 1

Leak Tests Acceptable?

Run

Post-use Filter Conditioning Temperature

Run

Filter SizeFilter Material Pre-use Filter Conditioning Temperature

Max Filtration Temperature

°C

BLANK VALUE

0.71

WEIGHING BALANCE UNCERTAINTYISOKINETICITYAcceptable Isokineticity

Run

180

Maximum Vacuum

Run

5% ELV

160

Yes

Acceptable Blank Value

Page 87 of 148

Irish Cement LimitedLimerickA3-12 (Homosilo 1)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 90 of 152

Page 91: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Test Number Start Weight End Weight Total gain Concentration LOD Uncertainty

kg kg kg % % %

Run 1 2.2851 2.2887 0.0036 0.4 0.01 6.9

Test NumberSampling Duration

Total Volume Sampled

Sampling Rate Start Leak Rate End Leak RateAcceptable Leak Rate

mins l l/min l/min l/min l/min

Run 1 60 1125 20.9 0.05 0.05 0.42 Yes

Stack Diameter / Depth, D 0.36 m

Stack Width, W 0.46 m

Stack Area, A 0.17 m2

Average stack gas temperature 27 oC

Stack static pressure -0.228 kPa

Barometric Pressure 98.8 kPa

Component Molar Density Conc Dry Volume Dry Conc Conc Wet Volume Wet ConcMass kg/m3 Dry Fraction kg/m3 Wet Fraction kg/m3

M p % Vol r pi % Vol r pi

CO2 44 1.963059 0.028571 0.000286 0.000561 0.028457 0.000285 0.000559

O2 32 1.427679 20.900000 0.209000 0.298385 20.816643 0.208166 0.297195

N2 28 1.249219 79.071429 0.790714 0.987775 78.756062 0.787561 0.983836

H2O 18 0.803070 - - - 0.398838 0.003988 0.003203

Where: p = M / 22.41 pi = r x p

Determinand

Dry Density (STP), P STD

Wet Density (STP), P STW

Dry Density (Actual), P Actual

Average Wet Density (Actual), P ActualW

Where:

P STD = sum of component concentrations, kg/m3 (not including water vapour) P Actual = P STD x (Ts / Ps) x (Pa / Ta)

P STW = (P STD + pi of H2O) / (1 + (pi of H2O / 0.8036)) P ActualW = P STW x (Ts / Ps) x (Pa / Ta)

PRELIMINARY STACK SURVEY

Leak Tests Acceptable?

1.138

kg/m3

Units

Moisture Quality Assurance

Stack Characteristics

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

1.2848

kg/m31.2867

kg/m3

Stack Gas Composition & Molecular Weights

Moisture Determination - Isokinetic

13:27 - 14:3003 September 2019

Result

kg/m3

MOISTURE CALCULATIONS

Calculation of Stack Gas Densities

Sampling Time and Date

1.1394

Page 88 of 148

Irish Cement LimitedLimerickA3-12 (Homosilo 1)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 91 of 152

Page 92: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

TRAVERSE 1

Traverse Distance DP pt DP pt Temp Velocity O2 Angle

Point into Pa mmH2O oC m/s % of Swirl

duct (m)(average of 3

readings)(average of 3

readings)m³/s Vol o

1 0.02 522.7 53.3 27 28.6 4.7 - <152 0.05 561.9 57.3 27 29.7 4.9 - <153 0.09 614.1 62.7 27 31.0 5.1 - <154 0.13 623.9 63.7 27 31.3 5.2 - <155 0.16 686.0 70.0 27 32.8 5.4 - <156 0.20 715.4 73.0 27 33.5 5.5 - <157 0.23 672.9 68.7 27 32.5 5.4 - <158 0.27 584.7 59.7 27 30.3 5.0 - <159 0.31 539.0 55.0 27 29.1 4.8 - <15

10 0.34 535.7 54.7 27 29.0 4.8 - <15Mean - 605.6 61.8 27 30.8 5.1 - -

Traverse Distance DP pt DP pt Temp Velocity O2 Angle

Point into Pa mmH2O oC m/s % of Swirl

duct (m)(average of 3

readings)(average of 3

readings)m³/s Vol o

1 0.02 509.6 52.0 27 28.2 4.7 - <152 0.05 552.1 56.3 27 29.4 4.9 - <153 0.09 532.5 54.3 27 28.9 4.8 - <154 0.13 594.5 60.7 27 30.5 5.1 - <155 0.16 623.9 63.7 27 31.3 5.2 - <156 0.20 672.9 68.7 27 32.5 5.4 - <157 0.23 650.1 66.3 27 31.9 5.3 - <158 0.27 689.3 70.3 27 32.9 5.4 - <159 0.31 574.9 58.7 27 30.0 5.0 - <15

10 0.34 519.4 53.0 27 28.5 4.7 - <15Mean - 591.9 60.4 27 30.4 5.0 - -

Start Value End Value Difference Start Value End Value DifferencemmH2O mmH2O % mmH2O mmH2O %

Run 1 115 114 0.9 Pass 122 121 0.8 Pass

RunStagnation

(Pa)Reference

(Pa)Difference

(Pa)

Outcome(Permitted +/- 10 Pa)

Run 1 -444 -448 4.0 Pass

Sampling Line B

12:47 - 13:1003 September 2019

To complete a compliant pitot leak check a pressure of over 80 mmH₂O (or 800 Pa) is applied and the pressure drop monitored over 5 mins. A drop of less than 5% must be observed.

S-Type Pitot Stagnation Check

OutcomePre Traverse Leak Rate

Run

PITOT LEAK CHECKPost Traverse Leak Rate

Sampling Line A

Outcome

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Volumetric Flow Rate

(actual)

Date of Survey

Velocity Measurement Device: S-Type Pitot

Volumetric Flow Rate

(actual)

PRELIMINARY STACK SURVEY

Time of Survey

PRELIMINARY STACK SURVEY QUALITY ASSURANCE CHECKLIST

Page 89 of 148

Irish Cement LimitedLimerickA3-12 (Homosilo 1)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 92 of 152

Page 93: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

EA Technical Guidance Note (Monitoring) M1 Units Requirement Compliant

Lowest Differential Pressure Pa >= 5 Pa Yes

Lowest Gas Velocity m/s - -

Highest Gas Velocity m/s - -

Ratio of Gas Velocities - < 3 : 1 Yes

Maximum angle of flow with regard to duct axis o < 15o Yes

No local negative flow - - Yes

Velocity at Traverse Point, V = Kpt x (1-e) * Ö(2 * DP pt / P ActualW)

Where:Kpt = Pitot tube calibration coefficient(1-e) = Compressibility correction factor, assumed at a constant 0.998

Average Stack Gas Velocity, Va 30.6 m/s

Duct gas flow conditions Actual Reference UnitsTemperature 27 0 oCTotal Pressure 98.572 101.3 kPaOxygen 20.9 21 %Moisture 0.40 0.40 %Pitot tube calibration coefficient, Kpt 0.94

Gas Volumetric Flowrate UnitsAverage Stack Gas Velocity (Va) m/sStack Area (A) m2

Gas Volumetric Flowrate (Actual), QActual m3/hr

Gas Volumetric Flowrate (STP, Wet), QSTP m3/hr

Gas Volumetric Flowrate (STP, Dry), QSTP,Dry m3/hr

Gas Volumetric Flowrate (REF), QRef m3/hr

Where:QActual = Va x A x 3600QSTP = Q (Actual) x (Ts / Ta) x (Pa / Ps) x 3600QSTP,Dry = Q (STP) / (100 - (100 / Ma)) x 3600QRef = Q (STP) x ((100 - Ma) / (100 - Ms)) x ((21 - O2a) / (21 - O2s))

Nomenclature:Ts = Absolute Temperature, Standard Conditions, 273 KPs = Absolute Pressure, Standard Conditions, 101.3 kPaTa = Absolute Temperature, Actual Conditions, KPa = Absolute Pressure, Actual Conditions, kPaMa = Water vapour, Actual Conditions, % VolMs = Water vapour, Reference Conditions, % VolO2a = Oxygen, Actual Conditions, % VolO2s = Oxygen, Reference Conditions, % Vol

30.58

16078

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Sampling Plane Validation Criteria

<15

Calculation of Stack Gas Velocity, V

Calculation of Stack Gas Volumetric Flowrate, Q

1823016143

16143

28.2

1.2

PRELIMINARY STACK SURVEY (CONTINUED)

Yes

33.5

510

Result

0.17

Result

Page 90 of 148

Irish Cement LimitedLimerickA3-12 (Homosilo 1)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 93 of 152

Page 94: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Value UnitsStack Depth 0.36 m Sampling Distance Distance into UnitsStack Width 0.46 m Point (% of Depth) StackArea 0.17 m2 - - - -

Sampling Distance Distance into SwirlPoint (% of Depth) Stack (m) o

1 25.0 0.09 < 152 75.0 0.27 < 153 25.0 0.09 < 154 75.0 0.27 < 15

- - - -

- - - -

- - - -

- - - -- - - -- - - -- - - -- - - -

- - - -

- - - -- - - -- - - -

Isokinetic sampling point - - - -Isokinetic sampling points not used - - - -Non Isokinetic/Gases sampling point - - - -

- - - -

Non-Isokinetic/Gases Sampling

Isokinetic Sampling

STACK DIAGRAMAPPENDIX 2 - Summaries, Calculations, Raw Data and Charts

1

2

Sampling Line A

3

4

Sampling Line B

Page 91 of 148

Irish Cement LimitedLimerickA3-12 (Homosilo 1)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 94 of 152

Page 95: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Run Sampled Volume

Sampled Gas Temp

Sampled Gas Pressure

Sampled Gas Humidity

Oxygen Content

Limit of Detection

Leak Uncollected Mass

m³ K kPa % by volume % by volume % by mass % mgMU required < 2% < 2% < 1% < 1% < 10% < 5% of ELV < 2% < 10% of ELVRun 1 0.001 2.0 0.50 1.0 N/A 0.1900 - -as a % 0.09 0.67 0.51 1.0 N/A 1.68939 0.24 0.008compliant? Yes Yes Yes Yes N/A Yes Yes Yes

Run UncollectedMass

m³ mg - mg/m³ mgRun 1 0.99 0.8800 1.0 0.001 0.0005 -MU as mg/m3 0.01 0.1689 - 0.001 0.0004 0.17MU as % 1.31 21.5909 - 0.138 0.0525 -

0.34 mg/m³ 43.26 % Result 3.39 % ELV

(k is a coverage factor which gives a 95% confidence in the quoted figures)Reference – SOCOTEC Technical Procedure AE150 Estimation of Uncertainty of Measurement

R1 - Uncertainty expressed at a 95% confidence level (where k = 2)

MEASUREMENT UNCERTAINTY BUDGET - TOTAL PARTICULATE MATTER

O2 Correction

APPENDIX 3 - Measurement Uncertainty Budget Calculations

Combined uncertainty

Volume (STP) Mass of particulate

Leak

Page 92 of 148

Irish Cement LimitedLimerickA3-12 (Homosilo 1)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 95 of 152

Page 96: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Run Sampled Volume

Sampled Gas Temp

Sampled Gas Pressure

Sampled Gas Humidity

Oxygen Content

Leak

m³ K kPa % by volume % by volume %MU required < 2% < 2% < 1% < 1% < 10% < 2%Run 1 0.001 2.0 0.50 1.0 N/A -as a % 0.09 0.67 0.51 1.0 N/A 0.24compliant? Yes Yes Yes Yes N/A Yes

Run UncollectedMass

m³ mg - mg/m³ mgRun 1 0.99 3600 1.0 4.44 58 -MU as % v/v 0.01 0.01 - 0.001 0.006 0.01MU as % 1.31 2.78 - 0.14 1.60 -

0.03 % v/v 6.93 %R1 - Uncertainty expressed at a 95% confidence level (where k = 2)

APPENDIX 3 - Measurement Uncertainty Budget Calculations

Volume (STP) Mass Gained O2 Correction Leak

MEASUREMENT UNCERTAINTY BUDGET - MOISTURE

Combined uncertainty

Page 93 of 148

Irish Cement LimitedLimerickA3-12 (Homosilo 1)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 96 of 152

Page 97: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

30.6 m/s18230 m³/hr

Performance Characteristics & Source of Value Units Values Requirement CompliantUncertainty of Local Gas Velocity Determination

Uncertainty of pitot tube coefficient - 0.010

Uncertainty of mean local dynamic pressures - 4.51

Factor loading, function of the number of measurements. 3 readings 0.591 minimum 3 Yes

Range of measurment device pa 1000

Resolution pa 1.00

Calibration uncertainty pa 88.22<1% of Value or 20

Pa whichever is greater

Yes

Drift % range 0.10

Linearity % range 0.06 <2% of value Yes

Uncertainty of gas density determination

Uncertainty of molar mass determination kg/mol 0.00003Uncertainty of temperature measurement K 1.53 <1% of value Yes

Uncertainty of absolute pressure in the duct pa 503

Uncertainty associated with the estimate of density - 0.007

Uncertainty associated with the measurement of local velocity - 0.0001Uncertainty associated with the measurement of mean velocity - 0.0001

m/s0.340.67

%1.12.2

m³/hr513

1006

%2.85.5

Reference – SOCOTEC Technical Procedure AE150 Estimation of Uncertainty of Measurement

Combined uncertainty

Note - The expanded uncertainty uses a coverage factor of k = 2.

APPENDIX 3 - Measurement Uncertainty Budget Calculations

MEASUREMENT UNCERTAINTY BUDGET - VELOCITY & VOLUMETRIC FLOW RATE

Expanded Measurement Uncertainty of Volumetric Flow Rate at a 95% Confidence IntervalExpressed as a % of the Measured Volumetric Flow RateExpanded uncertainty at a 95% Confidence Interval

Measured Velocity at Actual Conditions Measured Volumetric Flow rate at Actual Conditions

Measurement Uncertainty - VelocityCombined uncertaintyExpanded uncertainty at a 95% Confidence Interval

Note - The expanded uncertainty uses a coverage factor of k = 2.

Expanded Measurement Uncertainty of Velocity at a 95% Confidence IntervalExpressed as a % of the Measured VelocityExpanded uncertainty at a 95% Confidence Interval

Measurement Uncertainty Volumetric Flow Rate

Expanded uncertainty at a 95% Confidence Interval

Page 94 of 148

Irish Cement LimitedLimerickA3-12 (Homosilo 1)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 97 of 152

Page 98: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Version Issue Date Amendments

Stack name updated.Production Information updated from version 1 report.

2

APPENDIX 4 - Record of Report Amendments

18 October 2019

Page 95 of 148

Irish Cement LimitedLimerickA3-12 (Homosilo 1)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 98 of 152

Page 99: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

https://www.surveymonkey.co.uk/r/CAE_customer_feedback_weblink

END OF REPORT

Thank you for choosing SOCOTEC for your environmental monitoring needs. We hope our services have met your requirements and that you are fully satisfied with your experience of working with us, we really do value your custom and would welcome your feedback.  We would appreciate it if you could take a moment to complete a short online questionnaire so that we can improve our operations and address any areas that have not met with your expectations, by clicking on

the following

Page 96 of 148

Irish Cement LimitedLimerickA3-12 (Homosilo 1)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 99 of 152

Page 100: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

STACK EMISSIONS MONITORING REPORT

Page 97 of 148

SECTION C Emission Point A3-13 (Homosilo 2)

Date

Site Operator: Irish Cement Limerick Castlemungret Limerick Co Limerick

Site Visit Report - SV16248 - Irish Cement Limited Page 100 of 152

Page 101: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC Job Number:Report Date:Version: 2Report By: Andrew O'NeillMCERTS Number: MM 08 985MCERTS Level: MCERTS Level 2 - Team LeaderTechnical Endorsements: 1, 2, 3 & 4

Report Approved By: David DrylieMCERTS Number: MM 04 493Business Title: MCERTS Level 2 - Team LeaderTechnical Endorsements: 1, 2, 3 & 4

Signature:

Email: [email protected]

2-4 Langlands PlaceKelvin South Business Park

East KilbrideG75 0YF

Tel: 01355 246 730Fax: 01355 249 669

Permit Reference:IE Licence: P0029-05

David HayBusiness Manager - North

Tel: 01355 246 730

Your contact at SOCOTEC LTD

Operator & Address:

CastlemungretLimerick

Irish Cement Limited

Co Limerick

Release Point: A3-13 (Homosilo 2)

Sampling Date(s):3rd September 2019

18th October 2019P0029-05CAR19-01 (LEK 11825)

STACK EMISSIONS MONITORING REPORT

SOCOTEC UK Reporting Template v5 Page 98 of 148

Site Visit Report - SV16248 - Irish Cement Limited Page 101 of 152

Page 102: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

EXECUTIVE SUMMARY

Stack Emissions Monitoring Objectives

- Plant

- Operator

- Stack Emissions Monitoring Test House

Emissions Summary

Monitoring Times

Process Details

Monitoring Methods

Analytical Methods

- Sampling Methods with Subsequent Analysis

- On-Site Testing

Sampling Location

- Sampling Plane Validation Criteria

- Duct Characteristics

- Sampling Lines & Sample Points

- Sampling Platform

- Sampling Location / Platform Improvement Recommendations

Sampling and Analytical Method Deviations

APPENDICES

APPENDIX 1 - Monitoring Schedule, Calibration Checklist & Monitoring Team

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

APPENDIX 3 - Measurement Uncertainty Budget Calculations

APPENDIX 4 - Record of Report Amendments

CONTENTS

Page 99 of 148

Irish Cement LimitedLimerickA3-13 (Homosilo 2)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 102 of 152

Page 103: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Plant

A3-13 (Homosilo 2)

Operator

Irish Cement Limited

Castlemungret

Limerick

Co Limerick

IE Licence: P0029-05

Stack Emissions Monitoring Test House

SOCOTEC - East Kilbride Laboratory2-4 Langlands PlaceKelvin South Business ParkEast KilbrideG75 0YFUKAS and MCERTS Accreditation Number: 1015

Opinions and interpretations expressed herein are outside the scope of UKAS accreditation.MCERTS accredited results will only be claimed where both the sampling and analytical stages are UKAS accredited.This test report shall not be reproduced, except in full, without written approval of SOCOTEC LTD.This test report replaces and supersedes version 1 dated 2nd October 2019. Please see APPENDIX 4 for the changes made.

MONITORING OBJECTIVES

SOCOTEC LTD were commissioned by The Environmental Protection Agency to carry out stack emissions monitoring to determine the release ofprescribed pollutants from the following Plant under normal operating conditions.

Irish Cement Limited operates a bag house process at Limerick which is subject to IE Licence P0029-05, under the EPA Act 1992.

EXECUTIVE SUMMARY

The results of these tests shall be used to demonstrate compliance with a set of emission limit values for prescribed pollutants as specified in thePlant's IE Licence, P0029-05.

Page 100 of 148

Irish Cement LimitedLimerickA3-13 (Homosilo 2)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 103 of 152

Page 104: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Parameter Units Result Calculated Uncertainty

+/-Total Particulate Matter mg/m³ 1.01 0.25 10Particulate Emission Rate g/hr 16.1 4.1 -Moisture % 0.64 0.03 - P

Stack Gas Temperature oC 31 - -Stack Gas Velocity m/s 43.9 0.96 -Gas Volumetric Flow Rate (Actual) m³/hr 19846.6 998.3 -Gas Volumetric Flow Rate (STP, Wet) m³/hr 17305.2 870.4 -Gas Volumetric Flow Rate (STP, Dry) m³/hr 17194.5 864.9 -Gas Volumetric Flow Rate at Reference Conditions m³/hr 17305.2 870.4 -

MCERTS accredited

result

ND = None Detected,Results at or below the limit of detection are highlighted by bold italic text.The above volumetric flow rate is calculated using data from the preliminary survey. Mass emissions for non isokinetic tests are calculated using these values. For all isokinetic testing the mass emission is calculated using test specific flow data and not the above values.

EXECUTIVE SUMMARY

EMISSIONS SUMMARY

Reference conditions are 273K, 101.3kPa without correction for water vapour

P

P

Emission Limit Value (ELV)

Page 101 of 148

Irish Cement LimitedLimerickA3-13 (Homosilo 2)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 104 of 152

Page 105: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Total Particulate Matter Run 1Preliminary Stack Traverse 03 September 2019 11:05 - 11:25 -

03 September 2019 11:49 - 12:52

Sampling TimesSampling Date(s)Parameter

EXECUTIVE SUMMARY

Sampling Duration

60 minutes

MONITORING TIMES

Page 102 of 148

Irish Cement LimitedLimerickA3-13 (Homosilo 2)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 105 of 152

Page 106: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Description of process Bag House

Continuous or batch Continuous

Product Details Cement

Part of batch to be monitored (if applicable) Rawmeal

Normal load, throughput or continuous rating 6500 Nm3/hr

Fuel used during monitoring N/A

Abatement Bag Filters

Plume Appearance Not Visible From Sampling Location

PROCESS DETAILS

Parameter

EXECUTIVE SUMMARY

Process Details

Page 103 of 148

Irish Cement LimitedLimerickA3-13 (Homosilo 2)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 106 of 152

Page 107: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Species SOCOTEC UKAS Lab MCERTS Limit of Calculated CalculatedTechnical Number Accredited Detection MU MUProcedure Method (LOD) +/- % Result +/- % ELV

Total Particulate Matter

AE 104 1015 Yes 0.13 mg/m³ 25.3% 2.5%

Moisture AE 105 1015 Yes 0.01% 3.98% N/A - No ELV

Velocity AE 154 1015 Yes 5 Pa 2.2% N/A - No ELV

Volumetric Flow Rate

AE 154 1015 Yes - 5.0% N/A - No ELV

SRM - EN 13284-1

EXECUTIVE SUMMARY

Monitoring Methods

The selection of standard reference / alternative methods employed by SOCOTEC is determined, wherever possible by the hierarchy of methodselection outlined in Environmental Protection Agency Technical Guidance Note (Monitoring) AG2.

SRM - EN ISO 16911-1

MethodStandard Reference Method /

Alternative Method

SRM - EN 14790

SRM - EN ISO 16911-1

MONITORING METHODS

Page 104 of 148

Irish Cement LimitedLimerickA3-13 (Homosilo 2)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 107 of 152

Page 108: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Total Particulate Matter

AE 106 1015 YesSOCOTEC (East

Kilbride)N/A 8 Weeks

Species Analytical UKAS Lab MCERTS Laboratory Data ArchiveProcedure Number Accredited Archive Period

Analysis Location

Moisture AE 105 1015 YesSOCOTEC (East

Kilbride)- -

EXECUTIVE SUMMARY

Analytical Technique

Analytical Methods

Gravimetric

Gravimetric

The following tables list the analytical methods employed together with the custody details. Unless otherwise stated the samples are archived at the analysis lab location.

Analysis LabArchivePeriod

UKAS Lab Number

Analytical Procedure

Analytical TechniqueSpecies

SAMPLING METHODS WITH SUBSEQUENT ANALYSIS

UKAS Accredited Lab Analysis

Analysis Report number

ON-SITE TESTING

Page 105 of 148

Irish Cement LimitedLimerickA3-13 (Homosilo 2)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 108 of 152

Page 109: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Sampling Plane Validation Criteria Value Units Requirement Compliant Method

Lowest Differential Pressure 1000 Pa >= 5 Pa Yes EN 15259

Lowest Gas Velocity 40.3 m/s - - -

Highest Gas Velocity 47.5 m/s - - -

Ratio of Gas Velocities 1.2 : 1 < 3 : 1 Yes EN 15259

Mean Velocity 43.9 m/s - - -

Maximum angle of flow with regard to duct axis <15 o < 15o Yes EN 15259

No local negative flow Yes - - Yes EN 15259

Value Units Isokinetic

Shape Circular -

Depth 0.40 m Sample port size 5" BSP -

Width - m Number of lines used 2 -

Area 0.13 m2 Number of points / line 2 -

Port Depth 100 mm Duct orientation Horizontal -In Stack -

General Platform Information

Permanent / Temporary Platform / Ground level / Floor Level / Roof

Inside / Outside

AG1 Platform requirements

Is there a sufficient working area so work can be performed in a compliant manner

Platform has 2 levels of handrails (approximately 0.5 m & 1.0 m high)

Platform has vertical base boards (approximately 0.25 m high)

Platform has removable chains / self closing gates at the top of ladders

Handrail / obstructions do not hamper insertion of sampling equipmentDepth of Platform = >Stack depth / diameter + wall and port thickness + 1.5m

Sampling Platform Improvement Recommendations (if applicable)

SAMPLING PLATFORM

Non-Iso & Gases

Yes

DUCT CHARACTERISTICS

EXECUTIVE SUMMARY

Ground Level

The sampling location meets all the requirements as specified in EA Guidance Note AG1.

SAMPLING LOCATION

N/A

Filtration for TPM

Yes

SAMPLING LINES & POINTS

N/A

N/A

Inside

Yes

Page 106 of 148

Irish Cement LimitedLimerickA3-13 (Homosilo 2)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 109 of 152

Page 110: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Nozzle Size

Sampling & Analytical Method Deviations

EXECUTIVE SUMMARY

Due to the high stack gas velocities found during the preliminary stack traverse, it was necessary to use a nozzle smaller than the recommendedminimum nozzle size as stated in EN 13284-1. This allowed isokinetic sampling to be carried out.

Page 107 of 148

Irish Cement LimitedLimerickA3-13 (Homosilo 2)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 110 of 152

Page 111: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

APPENDIX 1 - Monitoring Schedule, Calibration Checklist & Monitoring Team

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

APPENDIX 3 - Measurement Uncertainty Budget Calculations

APPENDIX 4 - Record of Report Amendments

CONTENTS

APPENDICES

Page 108 of 148

Irish Cement LimitedLimerickA3-13 (Homosilo 2)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 111 of 152

Page 112: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

SOCOTEC UKAS Lab MCERTSTechnical Number AccreditedProcedure Method

AE 104 1015 Yes 1AE 105 1015 Yes 1AE 154 1015 Yes 1

MoistureVelocity

Species

MONITORING SCHEDULE

Total Particulate Matter SRM - EN 13284-1

SRM - EN ISO 16911-1SRM - EN 14790

Standard Reference Method / Alternative Method

APPENDIX 1 - Monitoring Schedule, Calibration Checklist & Monitoring Team

Number of Samples

Method

Page 109 of 148

Irish Cement LimitedLimerickA3-13 (Homosilo 2)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 112 of 152

Page 113: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Equipment I.D. Equipment I.D. Equipment I.D.

LEK 9.28 - LEK 15.21

LEK 9.25 - LEK 20.31

LEK 9.25 - LEK 17.1

LEK 9.25 - -

LEK 17.11 - LEK 16.12

- - LEK 1.14

LEK 6.17 - LEK LNO 03-CD

LEK 3.36 - LEK 3.127

- - -

- - -

LEK 6.17 - -

- - -

LEK 23.18 - -

- - -

- - -

LEK 15.1G - -

- - -

- - -

LEK 24.7 - -

NOTE: If the equipment I.D is represented by a dash (-), then this piece of equipment has not been used for this test.

Cylinder I.D Number

Supplier ppm %Analytical

Tolerance +/- %

- - - - -

Level Expiry TE1 TE2 TE3 TE4 H&S

Andrew O'Neill MM 08 985MCERTS Level

2Mar 20 Sep 20 Mar 22 Mar 20 Sep 20 Oct 23

Callum Montgomery

MM 16 1399MCERTS Level

1Nov 22 Mar 24 - - - Nov 22

10m Heated Line (2)

15m Heated Line (1)

20m Heated Line (1)

Gas (traceable to ISO 17025)

Barometer

Equipment

Ecophysics NOx Analyser

Heater Controller

Last Impinger Arm

S-Pitot

FT-IR Gasmet

Meter In Thermocouple Stopwatch

MCERTS Number

TE / H&S Qualifications and Expiry DateMCERTS

Probe

Probe Thermocouple

Stackmaster

Meter Out Thermocouple

Control Box Timer

Stack Thermocouple

1m Heated Line (1)

L-Pitot

Oven Box

Probe JCT Heated Head Filter

Digital Micromanometer

Bernath 3006 FID Protractor

FT-IR Oven Box

Signal 3030 FID

-

Personnel

CALIBRATION GASES

FTIR Heater Box for Heated Line

1m Heated Line (3)

Callipers

20m Heated Line (2)

Anemometer

Dioxins Cond. Thermocouple 10m Heated Line (1)

MONITORING TEAM

Heated Line Controller (2)

Instrumental Analyser/s

APPENDIX 1 - Monitoring Schedule, Calibration Checklist & Monitoring Team

CALIBRATEABLE EQUIPMENT CHECKLISTMiscellaneous

Control Box DGM Laboratory Balance

Equipment

Horiba PG-250 Analyser

1m Heated Line (2)

Mass Flow Controller

Thermo FID

Digital Temperature Meter

Servomex

Probe Thermocouple

MFC Display module

Box Thermocouples Tape Measure

Extractive Sampling

Equipment

Chiller (JCT/MAK 10)Site Balance

5m Heated Line (1)

Small DGM

Heated Line Controller (1)

Site temperature Logger

Inclinometer (Swirl Device)

STACK EMISSIONS MONITORING TEAM

Page 110 of 148

Irish Cement LimitedLimerickA3-13 (Homosilo 2)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 113 of 152

Page 114: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Uncertainty ELV Emissionmg/m³ mg/m³ Rate g/hr

0.25 10 16.1

Blank - - -

Reference conditions are 273K, 101.3kPa without correction for water vapour

TestFilter & Probe Rinse Number

Filter Start Weight

Filter End Weight

Mass Gained on Filter

Probe Rinse Start Weight

Probe Rinse End Weight

Mass Gained on Probe

Combined Total Mass Gained

g g g g g g gRun 1 AC 0058 0.10043 0.10084 0.00041 188.55920 188.56030 0.00110 0.00151If total mass gained is less than the LOD then the LOD is reported

TestFilter & Probe

NumberFilter Start

WeightFilter End

WeightMass Gained

FilterProbe Start

WeightProbe End

WeightMass Gained

ProbeCombined Total

Mass Gained

g g g g g g gRun 1 AC 10467 0.09516 0.09516 0.00000 186.43210 186.43290 0.00080 0.00080If total mass gained is less than the LOD then the LOD is reported

-

Acetone Blank Value

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Run 1

Concentration

0.53

mg/m³Sampling Times

2.0 10

FILTER INFORMATION

11:49 - 12:5203 September 2019

1.01

TOTAL PARTICULATE MATTER SUMMARYParameter

mg/lAcceptable Value

mg/l

BLANKS

SAMPLES

Page 111 of 148

Irish Cement LimitedLimerickA3-13 (Homosilo 2)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 114 of 152

Page 115: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

ISOKINETIC SAMPLING EQUATIONS - RUN 1 TPM

Absolute pressure of stack gas, Ps Molecular weight of dry gas, Md

Barometric pressure, Pb Kpa 98.8 CO2 % 0.03Stack static pressure, Pstatic pa -441 O2 % 20.90Ps = Pb + Pstatic Kpa 98.4 Total % 20.93

N2 (100 -Total) % 79.07Vol. of water vapour collected, Vwstd Md = 0.44(%CO2)+0.32(%O2)+0.28(%N2) 28.84

g 7.7 Molecular weight of wet gas, Ms

Vwstd = (0.001246)(Vlc) m3 0.0095942 Ms = Md(1 - Bwo) + 18(Bwo) g/gmol 28.77Volume of gas metered dry, Vmstd Actual flow of stack gas, Qa

Volume of gas sample through gas meter, Vm m3 1.793 Area of stack, As m2 0.13

Gas meter correction factor, Yd 0.916 Qa = (60)(As)(Vs) m³/min 305.7Mean dry gas meter temperature, Tm K 296 Total flow of stack gas, QMean pressure drop across orifice, DH mmH2O 85.888 Conversion factor (K/mm.Hg) 0.3592Vmstd = (0.3592)(Vm)(Pb+(DH/13.6))(Yd) m3 1.490 Qstd = (Qa)Ps(0.3592)(1-Bwo) Dry 264.7

(Ts)Volume of gas metered wet, Vmstw @O2ref No O2 RefVmstw = Vmstd + Vwstd m3 1.4996 (Ts)

Qstw = (Qa)Ps(0.3592) Wet 266.44 (Ts)

No Percent isokinetic, %INozzle diameter, Dn mm 3.83

% oxygen measured in gas stream, act%O2 20.9 Nozzle area, An mm2 11.50% oxygen reference condition 21 Total sampling time, q min 60

No O2 Ref %I = (4.6398E6)(Ts)(Vmstd) % 102.5 (Ps)(Vs)(An)(q)(1-Bwo)

Vmstd@X%oxygen = (Vmstd) (O2 Ref) m3 No O2 Ref Acceptable isokinetic range 95% to 115% YesMoisture content, Bwo Particulate Concentration, CBwo = Vwstd 0.0064 Mass collected on filter, Mf g 0.00041

% 0.64 Mass collected in probe, Mp g 0.00110Moisture by FTIR % - Total mass collected, Mn g 0.00151Velocity of stack gas, Vs Cwet = Mn mg/m³ 1.007Velocity pressure coefficient, Cp 0.94 Vmstw

Mean of velocity heads, DPavg Pa 1032.27 Cdry = Mn mg/m³ 1.013Mean stack gas temperature, Ts K 304 Vmstd

Gas density (wet, ambient), p Cdry@X%O2 = Mn mg/m³ No O2 Refp=(Ms*Ps)/(8.314*Ts) kg/m3 1.120Stack Velocity, Vs Particulate Emission Rates, E

m/s 40.54 E = [(Cwet)(Qstw)(60)] / 1000 16.10

Vmstd@X%oxygen

QstdO2 = (Qa)Ps(0.3592)(1-Bwo)(O2REF)

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Is the process burning hazardous waste? (If yes, no favourable oxygen correction)

O2 Reference Factor

Moisture trap weight increase,Vlc

Tm

Vmstd + Vwstd

O2 Ref = 21.0 - act%O2

21.0 - ref%O2

Vol. of gas metered at O2 Ref. Cond., Vmstd@X%O2

𝑉𝑠 = 𝐶𝑝∆𝐷𝑃𝑎𝑣𝑔

𝑝

Page 112 of 148

Irish Cement LimitedLimerickA3-13 (Homosilo 2)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 115 of 152

Page 116: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

litre/min litre/min litre/min mm Hg litre/minRun 1 27.38 0.06 0.06 -304.8 0.55 Yes

% mg/m³ mg/m³Run 1 102.49 Yes Run 1 0.13 0.5 Yes

Acceptable isokinetic range 95% to 115% The above is based on both the Filter and rinse uncertainty

mg/m3 mg/m3 mg/m3 mg/m3

mm °CRun 1 Glass Fibre 47 31

Acceptable Blank Value

Yes

Run

180

Maximum Vacuum

Run

5% ELV

160

Pre-use Filter Conditioning Temperature

Max Filtration Temperature

°C

BLANK VALUE

0.53

WEIGHING BALANCE UNCERTAINTYISOKINETICITYAcceptable Isokineticity

Filter SizeFilter Material

Run

Post-use Filter Conditioning Temperature

1.0

Acceptable Leak Rate

Blank 1

Leak Tests Acceptable?

Run

LEAK RATEPost-sampling

Leak Rate

°C

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Result

FILTERS

Daily Emission Limit Value

Isokinetic Variation

Pre-sampling Leak Rate

Mean Sampling Rate

TOTAL PARTICULATE MATTER QUALITY ASSURANCE CHECKLIST

10

LOD < 5% ELV

Overall Blank Value

Run

Overall Blank Acceptable

Page 113 of 148

Irish Cement LimitedLimerickA3-13 (Homosilo 2)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 116 of 152

Page 117: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Test Number Start Weight End Weight Total gain Concentration LOD Uncertainty

kg kg kg % % %

Run 1 2.2774 2.2851 0.0077 0.6 0.01 4.0

Test NumberSampling Duration

Total Volume Sampled

Sampling Rate Start Leak Rate End Leak RateAcceptable Leak Rate

mins l l/min l/min l/min l/min

Run 1 60 1500 27.4 0.06 0.06 0.55 Yes

Stack Diameter / Depth, D 0.40 m

Stack Width, W - m

Stack Area, A 0.13 m2

Average stack gas temperature 31 oC

Stack static pressure -0.4415 kPa

Barometric Pressure 98.8 kPa

Component Molar Density Conc Dry Volume Dry Conc Conc Wet Volume Wet ConcMass kg/m3 Dry Fraction kg/m3 Wet Fraction kg/m3

M p % Vol r pi % Vol r pi

CO2 44 1.963059 0.028571 0.000286 0.000561 0.028389 0.000284 0.000557

O2 32 1.427679 20.900000 0.209000 0.298385 20.766289 0.207663 0.296476

N2 28 1.249219 79.071429 0.790714 0.987775 78.565555 0.785656 0.981456

H2O 18 0.803070 - - - 0.639767 0.006398 0.005138

Where: p = M / 22.41 pi = r x p

Determinand

Dry Density (STP), P STD

Wet Density (STP), P STW

Dry Density (Actual), P Actual

Average Wet Density (Actual), P ActualW

Where:

P STD = sum of component concentrations, kg/m3 (not including water vapour) P Actual = P STD x (Ts / Ps) x (Pa / Ta)

P STW = (P STD + pi of H2O) / (1 + (pi of H2O / 0.8036)) P ActualW = P STW x (Ts / Ps) x (Pa / Ta)

Calculation of Stack Gas Densities

Sampling Time and Date

1.1220

Stack Gas Composition & Molecular Weights

Moisture Determination - Isokinetic

11:49 - 12:5203 September 2019

Result

kg/m3

MOISTURE CALCULATIONS

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

1.2836

kg/m31.2867

kg/m3

Stack Characteristics

Moisture Quality Assurance

PRELIMINARY STACK SURVEY

Leak Tests Acceptable?

1.119

kg/m3

Units

Page 114 of 148

Irish Cement LimitedLimerickA3-13 (Homosilo 2)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 117 of 152

Page 118: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

TRAVERSE 1

Traverse Distance DP pt DP pt Temp Velocity O2 Angle

Point into Pa mmH2O oC m/s % of Swirl

duct (m)(average of 3

readings)(average of 3

readings)m³/s Vol o

1 0.01 1084.5 110.7 31 41.5 5.2 - <152 0.03 1205.4 123.0 31 43.8 5.5 - <153 0.06 1205.4 123.0 31 43.8 5.5 - <154 0.09 1264.2 129.0 31 44.9 5.6 - <155 0.14 1211.9 123.7 31 43.9 5.5 - <156 0.26 1345.9 137.3 31 46.3 5.8 - <157 0.31 1303.4 133.0 31 45.5 5.7 - <158 0.34 1417.7 144.7 31 47.5 6.0 - <159 0.37 1277.3 130.3 31 45.1 5.7 - <15

10 0.39 1097.6 112.0 31 41.8 5.3 - <15Mean - 1241.3 126.7 31 44.4 5.6 - -

Traverse Distance DP pt DP pt Temp Velocity O2 Angle

Point into Pa mmH2O oC m/s % of Swirl

duct (m)(average of 3

readings)(average of 3

readings)m³/s Vol o

1 0.01 1019.2 104.0 31 40.3 5.1 - <152 0.03 1094.3 111.7 31 41.7 5.2 - <153 0.06 1211.9 123.7 31 43.9 5.5 - <154 0.09 1146.6 117.0 31 42.7 5.4 - <155 0.14 1241.3 126.7 31 44.5 5.6 - <156 0.26 1221.7 124.7 31 44.1 5.5 - <157 0.31 1332.8 136.0 31 46.1 5.8 - <158 0.34 1296.9 132.3 31 45.4 5.7 - <159 0.37 1189.1 121.3 31 43.5 5.5 - <15

10 0.39 1051.9 107.3 31 40.9 5.1 - <15Mean - 1180.6 120.5 31 43.3 5.4 - -

Start Value End Value Difference Start Value End Value DifferencemmH2O mmH2O % mmH2O mmH2O %

Run 1 122 120 1.6 Pass 118 117 0.8 Pass

RunStagnation

(Pa)Reference

(Pa)Difference

(Pa)

Outcome(Permitted +/- 10 Pa)

Run 1 -444 -448 4.0 Pass

PRELIMINARY STACK SURVEY QUALITY ASSURANCE CHECKLIST

Velocity Measurement Device: S-Type Pitot

Volumetric Flow Rate

(actual)

PRELIMINARY STACK SURVEY

Time of Survey

Volumetric Flow Rate

(actual)

Date of Survey

Sampling Line A

Outcome

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Post Traverse Leak RateRun

PITOT LEAK CHECK

To complete a compliant pitot leak check a pressure of over 80 mmH₂O (or 800 Pa) is applied and the pressure drop monitored over 5 mins. A drop of less than 5% must be observed.

S-Type Pitot Stagnation Check

OutcomePre Traverse Leak Rate

Sampling Line B

11:05 - 11:2503 September 2019

Page 115 of 148

Irish Cement LimitedLimerickA3-13 (Homosilo 2)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 118 of 152

Page 119: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

EA Technical Guidance Note (Monitoring) M1 Units Requirement Compliant

Lowest Differential Pressure Pa >= 5 Pa Yes

Lowest Gas Velocity m/s - -

Highest Gas Velocity m/s - -

Ratio of Gas Velocities - < 3 : 1 Yes

Maximum angle of flow with regard to duct axis o < 15o Yes

No local negative flow - - Yes

Velocity at Traverse Point, V = Kpt x (1-e) * Ö(2 * DP pt / P ActualW)

Where:Kpt = Pitot tube calibration coefficient(1-e) = Compressibility correction factor, assumed at a constant 0.998

Average Stack Gas Velocity, Va 43.9 m/s

Duct gas flow conditions Actual Reference UnitsTemperature 31 0 oCTotal Pressure 98.3585 101.3 kPaOxygen 20.9 21 %Moisture 0.64 0.64 %Pitot tube calibration coefficient, Kpt 0.94

Gas Volumetric Flowrate UnitsAverage Stack Gas Velocity (Va) m/sStack Area (A) m2

Gas Volumetric Flowrate (Actual), QActual m3/hr

Gas Volumetric Flowrate (STP, Wet), QSTP m3/hr

Gas Volumetric Flowrate (STP, Dry), QSTP,Dry m3/hr

Gas Volumetric Flowrate (REF), QRef m3/hr

Where:QActual = Va x A x 3600QSTP = Q (Actual) x (Ts / Ta) x (Pa / Ps) x 3600QSTP,Dry = Q (STP) / (100 - (100 / Ma)) x 3600QRef = Q (STP) x ((100 - Ma) / (100 - Ms)) x ((21 - O2a) / (21 - O2s))

Nomenclature:Ts = Absolute Temperature, Standard Conditions, 273 KPs = Absolute Pressure, Standard Conditions, 101.3 kPaTa = Absolute Temperature, Actual Conditions, KPa = Absolute Pressure, Actual Conditions, kPaMa = Water vapour, Actual Conditions, % VolMs = Water vapour, Reference Conditions, % VolO2a = Oxygen, Actual Conditions, % VolO2s = Oxygen, Reference Conditions, % Vol

0.13

Result

Yes

47.5

1019

Result

17305

17305

40.3

1.2

PRELIMINARY STACK SURVEY (CONTINUED)

<15

Calculation of Stack Gas Velocity, V

Calculation of Stack Gas Volumetric Flowrate, Q

19847

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Sampling Plane Validation Criteria

43.86

17195

Page 116 of 148

Irish Cement LimitedLimerickA3-13 (Homosilo 2)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 119 of 152

Page 120: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Value UnitsStack Depth 0.40 m Sampling Distance Distance into UnitsStack Width - m Point (% of Depth) StackArea 0.13 m2 - - - -

Sampling Distance Distance into SwirlPoint (% of Depth) Stack (m) o

1 14.6 0.06 < 152 85.4 0.34 < 153 14.6 0.06 < 154 85.4 0.34 < 15

- - - -

- - - -

- - - -

- - - -- - - -- - - -- - - -- - - -

- - - -

- - - -- - - -- - - -

Isokinetic sampling point - - - -Isokinetic sampling points not used - - - -Non Isokinetic/Gases sampling point - - - -

- - - -

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Isokinetic Sampling

STACK DIAGRAM

Non-Isokinetic/Gases Sampling

Sampling Line A

1

2

Sampling Line B 3

4

Page 117 of 148

Irish Cement LimitedLimerickA3-13 (Homosilo 2)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 120 of 152

Page 121: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Run Sampled Volume

Sampled Gas Temp

Sampled Gas Pressure

Sampled Gas Humidity

Oxygen Content

Limit of Detection

Leak Uncollected Mass

m³ K kPa % by volume % by volume % by mass % mgMU required < 2% < 2% < 1% < 1% < 10% < 5% of ELV < 2% < 10% of ELVRun 1 0.001 2.0 0.50 1.0 N/A 0.1900 - -as a % 0.07 0.66 0.51 1.0 N/A 1.26697 0.22 0.008compliant? Yes Yes Yes Yes N/A Yes Yes Yes

Run UncollectedMass

m³ mg - mg/m³ mgRun 1 1.31 1.5100 1.0 0.001 0.0005 -MU as mg/m3 0.01 0.1267 - 0.001 0.0003 0.13MU as % 1.30 12.5828 - 0.127 0.0306 -

0.25 mg/m³ 25.30 % Result 2.55 % ELV

(k is a coverage factor which gives a 95% confidence in the quoted figures)Reference – SOCOTEC Technical Procedure AE150 Estimation of Uncertainty of Measurement

LeakO2 Correction

APPENDIX 3 - Measurement Uncertainty Budget Calculations

Combined uncertainty

Volume (STP) Mass of particulate

MEASUREMENT UNCERTAINTY BUDGET - TOTAL PARTICULATE MATTER

R1 - Uncertainty expressed at a 95% confidence level (where k = 2)

Page 118 of 148

Irish Cement LimitedLimerickA3-13 (Homosilo 2)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 121 of 152

Page 122: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Run Sampled Volume

Sampled Gas Temp

Sampled Gas Pressure

Sampled Gas Humidity

Oxygen Content

Leak

m³ K kPa % by volume % by volume %MU required < 2% < 2% < 1% < 1% < 10% < 2%Run 1 0.001 2.0 0.50 1.0 N/A -as a % 0.07 0.66 0.51 1.0 N/A 0.22compliant? Yes Yes Yes Yes N/A Yes

Run UncollectedMass

m³ mg - mg/m³ mgRun 1 1.31 7700 1.0 6.54 58 -MU as % v/v 0.01 0.01 - 0.001 0.005 0.01MU as % 1.30 1.30 - 0.13 0.75 -

0.03 % v/v 3.98 %

MEASUREMENT UNCERTAINTY BUDGET - MOISTURE

Combined uncertainty

LeakO2 CorrectionMass GainedVolume (STP)

APPENDIX 3 - Measurement Uncertainty Budget Calculations

R1 - Uncertainty expressed at a 95% confidence level (where k = 2)

Page 119 of 148

Irish Cement LimitedLimerickA3-13 (Homosilo 2)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 122 of 152

Page 123: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

43.9 m/s19847 m³/hr

Performance Characteristics & Source of Value Units Values Requirement CompliantUncertainty of Local Gas Velocity Determination

Uncertainty of pitot tube coefficient - 0.010

Uncertainty of mean local dynamic pressures - 9.01

Factor loading, function of the number of measurements. 3 readings 0.591 minimum 3 Yes

Range of measurment device pa 1000

Resolution pa 1.00

Calibration uncertainty pa 176.41<1% of Value or 20

Pa whichever is greater

Yes

Drift % range 0.10

Linearity % range 0.06 <2% of value Yes

Uncertainty of gas density determination

Uncertainty of molar mass determination kg/mol 0.00003Uncertainty of temperature measurement K 1.55 <1% of value Yes

Uncertainty of absolute pressure in the duct pa 502

Uncertainty associated with the estimate of density - 0.007

Uncertainty associated with the measurement of local velocity - 0.0001Uncertainty associated with the measurement of mean velocity - 0.0001

m/s0.490.96

%1.12.2

m³/hr509998

%2.65.0

Expanded Measurement Uncertainty of Volumetric Flow Rate at a 95% Confidence IntervalExpressed as a % of the Measured Volumetric Flow RateExpanded uncertainty at a 95% Confidence Interval

Measured Velocity at Actual Conditions Measured Volumetric Flow rate at Actual Conditions

Measurement Uncertainty - VelocityCombined uncertaintyExpanded uncertainty at a 95% Confidence Interval

Note - The expanded uncertainty uses a coverage factor of k = 2.

Expanded Measurement Uncertainty of Velocity at a 95% Confidence IntervalExpressed as a % of the Measured VelocityExpanded uncertainty at a 95% Confidence Interval

Measurement Uncertainty Volumetric Flow Rate

Expanded uncertainty at a 95% Confidence Interval

APPENDIX 3 - Measurement Uncertainty Budget Calculations

MEASUREMENT UNCERTAINTY BUDGET - VELOCITY & VOLUMETRIC FLOW RATE

Combined uncertainty

Note - The expanded uncertainty uses a coverage factor of k = 2.

Reference – SOCOTEC Technical Procedure AE150 Estimation of Uncertainty of Measurement

Page 120 of 148

Irish Cement LimitedLimerickA3-13 (Homosilo 2)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 123 of 152

Page 124: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Version Issue Date

APPENDIX 4 - Record of Report Amendments

18 October 2019

Production Information updated from version 1 report.

2Stack name updated.

Amendments

Page 121 of 148

Irish Cement LimitedLimerickA3-13 (Homosilo 2)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 124 of 152

Page 125: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

https://www.surveymonkey.co.uk/r/CAE_customer_feedback_weblink

END OF REPORT

Thank you for choosing SOCOTEC for your environmental monitoring needs. We hope our services have met your requirements and that you are fully satisfied with your experience of working with us, we really do value your custom and would welcome your feedback.  We would appreciate it if you could take a moment to complete a short online questionnaire so that we can improve our operations and address any areas that have not met with your expectations, by clicking on

the following

Page 122 of 148

Irish Cement LimitedLimerickA3-13 (Homosilo 2)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 125 of 152

Page 126: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

STACK EMISSIONS MONITORING REPORT

Page 123 of 148

SECTION D Emission Point A3-15 Kiln Feed Bin

Date

Site Operator: Irish Cement Limerick Castlemungret Limerick Co Limerick

Site Visit Report - SV16248 - Irish Cement Limited Page 126 of 152

Page 127: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC Job Number:Report Date:Version: 2Report By: Andrew O'NeillMCERTS Number: MM 08 985MCERTS Level: MCERTS Level 2 - Team LeaderTechnical Endorsements: 1, 2, 3 & 4

Report Approved By: David DrylieMCERTS Number: MM 04 493Business Title: MCERTS Level 2 - Team LeaderTechnical Endorsements: 1, 2, 3 & 4

Signature:

Email: [email protected]

2-4 Langlands PlaceKelvin South Business Park

East KilbrideG75 0YF

Tel: 01355 246 730Fax: 01355 249 669

Permit Reference:IE Licence: P0029-05

David HayBusiness Manager - North

Tel: 01355 246 730

Your contact at SOCOTEC LTD

Operator & Address:

CastlemungretLimerick

Irish Cement Limited

Co Limerick

Release Point: A3-15 (Kiln Feed Bin)

Sampling Date(s):3rd September 2019

18th October 2019P0029-05CAR19-01 (LEK 11825)

STACK EMISSIONS MONITORING REPORT

SOCOTEC UK Reporting Template v5 Page 124 of 148

Site Visit Report - SV16248 - Irish Cement Limited Page 127 of 152

Page 128: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

EXECUTIVE SUMMARY

Stack Emissions Monitoring Objectives

- Plant

- Operator

- Stack Emissions Monitoring Test House

Emissions Summary

Monitoring Times

Process Details

Monitoring Methods

Analytical Methods

- Sampling Methods with Subsequent Analysis

- On-Site Testing

Sampling Location

- Sampling Plane Validation Criteria

- Duct Characteristics

- Sampling Lines & Sample Points

- Sampling Platform

- Sampling Location / Platform Improvement Recommendations

Sampling and Analytical Method Deviations

APPENDICES

APPENDIX 1 - Monitoring Schedule, Calibration Checklist & Monitoring Team

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

APPENDIX 3 - Measurement Uncertainty Budget Calculations

APPENDIX 4 - Record of Report Amendments

CONTENTS

Page 125 of 148

Irish Cement LimitedLimerickA3-15 (Kiln Feed Bin)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 128 of 152

Page 129: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Plant

A3-15 (Kiln Feed Bin)

Operator

Irish Cement Limited

Castlemungret

Limerick

Co Limerick

IE Licence: P0029-05

Stack Emissions Monitoring Test House

SOCOTEC - East Kilbride Laboratory2-4 Langlands PlaceKelvin South Business ParkEast KilbrideG75 0YFUKAS and MCERTS Accreditation Number: 1015

Opinions and interpretations expressed herein are outside the scope of UKAS accreditation.MCERTS accredited results will only be claimed where both the sampling and analytical stages are UKAS accredited.This test report shall not be reproduced, except in full, without written approval of SOCOTEC LTD.This test report replaces and supersedes version 1 dated 2nd October 2019. Please see APPENDIX 4 for the changes made.

MONITORING OBJECTIVES

SOCOTEC LTD were commissioned by The Environmental Protection Agency to carry out stack emissions monitoring to determine the release ofprescribed pollutants from the following Plant under normal operating conditions.

Irish Cement Limited operates a bag house process at Limerick which is subject to IE Licence P0029-05, under the EPA Act 1992.

EXECUTIVE SUMMARY

The results of these tests shall be used to demonstrate compliance with a set of emission limit values for prescribed pollutants as specified in thePlant's IE Licence, P0029-05.

Page 126 of 148

Irish Cement LimitedLimerickA3-15 (Kiln Feed Bin)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 129 of 152

Page 130: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Parameter Units Result Calculated Uncertainty

+/-Total Particulate Matter mg/m³ 1.04 0.30 10Particulate Emission Rate g/hr 4.1 1.2 -Moisture % 0.47 0.03 - P

Stack Gas Temperature oC 49 - -Stack Gas Velocity m/s 10.5 0.23 -Gas Volumetric Flow Rate (Actual) m³/hr 4755 239 -Gas Volumetric Flow Rate (STP, Wet) m³/hr 3833 193 -Gas Volumetric Flow Rate (STP, Dry) m³/hr 3816 192 -Gas Volumetric Flow Rate at Reference Conditions m³/hr 3833 193 -

MCERTS accredited

result

ND = None Detected,Results at or below the limit of detection are highlighted by bold italic text.The above volumetric flow rate is calculated using data from the preliminary survey. Mass emissions for non isokinetic tests are calculated using these values. For all isokinetic testing the mass emission is calculated using test specific flow data and not the above values.

EXECUTIVE SUMMARY

EMISSIONS SUMMARY

Reference conditions are 273K, 101.3kPa without correction for water vapour

P

P

Emission Limit Value (ELV)

Page 127 of 148

Irish Cement LimitedLimerickA3-15 (Kiln Feed Bin)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 130 of 152

Page 131: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Total Particulate Matter Run 1Preliminary Stack Traverse 03 September 2019 14:12 - 14:34 -

03 September 2019 14:50 - 15:53

Sampling TimesSampling Date(s)Parameter

EXECUTIVE SUMMARY

Sampling Duration

60 minutes

MONITORING TIMES

Page 128 of 148

Irish Cement LimitedLimerickA3-15 (Kiln Feed Bin)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 131 of 152

Page 132: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Description of process Bag House

Continuous or batch Continuous

Product Details Cement

Part of batch to be monitored (if applicable) Rawmeal

Normal load, throughput or continuous rating 7000 Nm3/hr

Fuel used during monitoring N/A

Abatement Bag Filters

Plume Appearance Not Visible From Sampling Location

PROCESS DETAILS

Parameter

EXECUTIVE SUMMARY

Process Details

Page 129 of 148

Irish Cement LimitedLimerickA3-15 (Kiln Feed Bin)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 132 of 152

Page 133: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Species SOCOTEC UKAS Lab MCERTS Limit of Calculated CalculatedTechnical Number Accredited Detection MU MUProcedure Method (LOD) +/- % Result +/- % ELV

Total Particulate Matter

AE 104 1015 Yes 0.15 mg/m³ 28.7% 3%

Moisture AE 105 1015 Yes 0.01% 5.46% N/A - No ELV

Velocity AE 154 1015 Yes 5 Pa 2.2% N/A - No ELV

Volumetric Flow Rate

AE 154 1015 Yes - 5.0% N/A - No ELV

SRM - EN 13284-1

EXECUTIVE SUMMARY

Monitoring Methods

The selection of standard reference / alternative methods employed by SOCOTEC is determined, wherever possible by the hierarchy of method selectionoutlined in Environmental Protection Agency Technical Guidance Note (Monitoring) AG2.

SRM - EN ISO 16911-1

MethodStandard Reference Method /

Alternative Method

SRM - EN 14790

SRM - EN ISO 16911-1

MONITORING METHODS

Page 130 of 148

Irish Cement LimitedLimerickA3-15 (Kiln Feed Bin)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 133 of 152

Page 134: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Total Particulate Matter

AE 106 1015 YesSOCOTEC (East

Kilbride)N/A 8 Weeks

Species Analytical UKAS Lab MCERTS Laboratory Data ArchiveProcedure Number Accredited Archive Period

Analysis Location

Moisture AE 105 1015 YesSOCOTEC (East

Kilbride)- -

EXECUTIVE SUMMARY

Analytical Technique

Analytical Methods

Gravimetric

Gravimetric

The following tables list the analytical methods employed together with the custody details. Unless otherwise stated the samples are archived at the analysis lab location.

Analysis LabArchivePeriod

UKAS Lab Number

Analytical Procedure

Analytical TechniqueSpecies

SAMPLING METHODS WITH SUBSEQUENT ANALYSIS

UKAS Accredited Lab Analysis

Analysis Report number

ON-SITE TESTING

Page 131 of 148

Irish Cement LimitedLimerickA3-15 (Kiln Feed Bin)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 134 of 152

Page 135: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Sampling Plane Validation Criteria Value Units Requirement Compliant Method

Lowest Differential Pressure 52 Pa >= 5 Pa Yes EN 15259

Lowest Gas Velocity 9.7 m/s - - -

Highest Gas Velocity 11.2 m/s - - -

Ratio of Gas Velocities 1.2 : 1 < 3 : 1 Yes EN 15259

Mean Velocity 10.5 m/s - - -

Maximum angle of flow with regard to duct axis <15 o < 15o Yes EN 15259

No local negative flow Yes - - Yes EN 15259

Value Units IsokineticShape Circular -

Depth 0.40 m Sample port size 5" BSP -

Width - m Number of lines used 2 -

Area 0.13 m2 Number of points / line 2 -

Port Depth 100 mm Duct orientation Horizontal -In Stack -

General Platform Information

Permanent / Temporary Platform / Ground level / Floor Level / Roof

Inside / Outside

AG1 Platform requirements

Is there a sufficient working area so work can be performed in a compliant manner

Platform has 2 levels of handrails (approximately 0.5 m & 1.0 m high)

Platform has vertical base boards (approximately 0.25 m high)

Platform has removable chains / self closing gates at the top of ladders

Handrail / obstructions do not hamper insertion of sampling equipmentDepth of Platform = >Stack depth / diameter + wall and port thickness + 1.5m

Sampling Platform Improvement Recommendations (if applicable)

SAMPLING PLATFORM

Non-Iso & Gases

Yes

DUCT CHARACTERISTICS

EXECUTIVE SUMMARY

Ground Level

The sampling location meets all the requirements as specified in EA Guidance Note AG1.

SAMPLING LOCATION

N/A

Filtration for TPM

Yes

SAMPLING LINES & POINTS

N/A

N/A

Inside

Yes

Page 132 of 148

Irish Cement LimitedLimerickA3-15 (Kiln Feed Bin)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 135 of 152

Page 136: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

In this instance there were no deviations from the sampling and analytical methods employed.

Sampling & Analytical Method Deviations

EXECUTIVE SUMMARY

Page 133 of 148

Irish Cement LimitedLimerickA3-15 (Kiln Feed Bin)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 136 of 152

Page 137: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

APPENDIX 1 - Monitoring Schedule, Calibration Checklist & Monitoring Team

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

APPENDIX 3 - Measurement Uncertainty Budget Calculations

APPENDIX 4 - Record of Report Amendments

CONTENTS

APPENDICES

Page 134 of 148

Irish Cement LimitedLimerickA3-15 (Kiln Feed Bin)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 137 of 152

Page 138: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

SOCOTEC UKAS Lab MCERTSTechnical Number AccreditedProcedure Method

AE 104 1015 Yes 1AE 105 1015 Yes 1AE 154 1015 Yes 1

MoistureVelocity

Species

MONITORING SCHEDULE

Total Particulate Matter SRM - EN 13284-1

SRM - EN ISO 16911-1SRM - EN 14790

Standard Reference Method / Alternative Method

APPENDIX 1 - Monitoring Schedule, Calibration Checklist & Monitoring Team

Number of Samples

Method

Page 135 of 148

Irish Cement LimitedLimerickA3-15 (Kiln Feed Bin)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 138 of 152

Page 139: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Equipment I.D. Equipment I.D. Equipment I.D.

LEK 9.28 - LEK 15.21

LEK 9.25 - LEK 20.31

LEK 9.25 - LEK 17.1

LEK 9.25 - -

LEK 17.11 - LEK 16.12

- - LEK 1.14

LEK 6.17 - LEK LNO 03-CD

LEK 3.36 - LEK 3.127

- - -

- - -

LEK 6.17 - -

- - -

LEK 23.18 - -

- - -

- - -

LEK 15.1G - -

- - -

- - -

LEK 24.7 - -

NOTE: If the equipment I.D is represented by a dash (-), then this piece of equipment has not been used for this test.

Cylinder I.D Number

Supplier ppm %Analytical

Tolerance +/- %

- - - - -

Level Expiry TE1 TE2 TE3 TE4 H&S

Andrew O'Neill MM 08 985MCERTS Level 2

Mar 20 Sep 20 Mar 22 Mar 20 Sep 20 Oct 23

Callum Montgomery

MM 16 1399MCERTS Level 1

Nov 22 Mar 24 - - - Nov 22

10m Heated Line (2)

15m Heated Line (1)

20m Heated Line (1)

Gas (traceable to ISO 17025)

Barometer

Equipment

Ecophysics NOx Analyser

Heater Controller

Last Impinger Arm

S-Pitot

FT-IR Gasmet

Meter In Thermocouple Stopwatch

MCERTS Number

TE / H&S Qualifications and Expiry DateMCERTS

Probe

Probe Thermocouple

Stackmaster

Meter Out Thermocouple

Control Box Timer

Stack Thermocouple

1m Heated Line (1)

L-Pitot

Oven Box

Probe JCT Heated Head Filter

Digital Micromanometer

Bernath 3006 FID Protractor

FT-IR Oven Box

Signal 3030 FID

-

Personnel

CALIBRATION GASES

FTIR Heater Box for Heated Line

1m Heated Line (3)

Callipers

20m Heated Line (2)

Anemometer

Dioxins Cond. Thermocouple 10m Heated Line (1)

MONITORING TEAM

Heated Line Controller (2)

Instrumental Analyser/s

APPENDIX 1 - Monitoring Schedule, Calibration Checklist & Monitoring Team

CALIBRATEABLE EQUIPMENT CHECKLISTMiscellaneous

Control Box DGM Laboratory Balance

Equipment

Horiba PG-250 Analyser

1m Heated Line (2)

Mass Flow Controller

Thermo FID

Digital Temperature Meter

Servomex

Probe Thermocouple

MFC Display module

Box Thermocouples Tape Measure

Extractive Sampling

Equipment

Chiller (JCT/MAK 10)Site Balance

5m Heated Line (1)

Small DGM

Heated Line Controller (1)

Site temperature Logger

Inclinometer (Swirl Device)

STACK EMISSIONS MONITORING TEAM

Page 136 of 148

Irish Cement LimitedLimerickA3-15 (Kiln Feed Bin)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 139 of 152

Page 140: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Uncertainty ELV Emissionmg/m³ mg/m³ Rate g/hr

0.30 10 4.1

Blank - - -

Reference conditions are 273K, 101.3kPa without correction for water vapour

TestFilter & Probe Rinse Number

Filter Start Weight

Filter End Weight

Mass Gained on Filter

Probe Rinse Start Weight

Probe Rinse End Weight

Mass Gained on Probe

Combined Total Mass Gained

g g g g g g gRun 1 AC 10449 0.09701 0.09724 0.00023 161.72450 161.72560 0.00110 0.00133If total mass gained is less than the LOD then the LOD is reported

TestFilter & Probe

NumberFilter Start

WeightFilter End

WeightMass Gained

FilterProbe Start

WeightProbe End

WeightMass Gained

ProbeCombined Total

Mass Gained

g g g g g g gRun 1 AC 10467 0.09516 0.09516 0.00000 186.43210 186.43290 0.00080 0.00080If total mass gained is less than the LOD then the LOD is reported

-

Acetone Blank Value

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Run 1

Concentration

0.63

mg/m³Sampling Times

2.0 10

FILTER INFORMATION

14:50 - 15:5303 September 2019

1.04

TOTAL PARTICULATE MATTER SUMMARYParameter

mg/lAcceptable Value

mg/l

BLANKS

SAMPLES

Page 137 of 148

Irish Cement LimitedLimerickA3-15 (Kiln Feed Bin)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 140 of 152

Page 141: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

ISOKINETIC SAMPLING EQUATIONS - RUN 1 TPM

Absolute pressure of stack gas, Ps Molecular weight of dry gas, Md

Barometric pressure, Pb Kpa 98.8 CO2 % 0.03Stack static pressure, Pstatic pa -228 O2 % 20.90Ps = Pb + Pstatic Kpa 98.6 Total % 20.93

N2 (100 -Total) % 79.07Vol. of water vapour collected, Vwstd Md = 0.44(%CO2)+0.32(%O2)+0.28(%N2) 28.84

g 4.8 Molecular weight of wet gas, Ms

Vwstd = (0.001246)(Vlc) m3 0.0059808 Ms = Md(1 - Bwo) + 18(Bwo) g/gmol 28.79Volume of gas metered dry, Vmstd Actual flow of stack gas, Qa

Volume of gas sample through gas meter, Vm m3 1.581 Area of stack, As m2 0.13

Gas meter correction factor, Yd 0.916 Qa = (60)(As)(Vs) m³/min 78.8Mean dry gas meter temperature, Tm K 305 Total flow of stack gas, QMean pressure drop across orifice, DH mmH2O 56.653 Conversion factor (K/mm.Hg) 0.3592Vmstd = (0.3592)(Vm)(Pb+(DH/13.6))(Yd) m3 1.273 Qstd = (Qa)Ps(0.3592)(1-Bwo) Dry 64.8

(Ts)Volume of gas metered wet, Vmstw @O2ref No O2 RefVmstw = Vmstd + Vwstd m3 1.2789 (Ts)

Qstw = (Qa)Ps(0.3592) Wet 65.14 (Ts)

No Percent isokinetic, %INozzle diameter, Dn mm 6.92

% oxygen measured in gas stream, act%O2 20.9 Nozzle area, An mm2 37.65% oxygen reference condition 21 Total sampling time, q min 60

No O2 Ref %I = (4.6398E6)(Ts)(Vmstd) % 109.2 (Ps)(Vs)(An)(q)(1-Bwo)

Vmstd@X%oxygen = (Vmstd) (O2 Ref) m3 No O2 Ref Acceptable isokinetic range 95% to 115% YesMoisture content, Bwo Particulate Concentration, CBwo = Vwstd 0.0047 Mass collected on filter, Mf g 0.00023

% 0.47 Mass collected in probe, Mp g 0.00110Moisture by FTIR % - Total mass collected, Mn g 0.00133Velocity of stack gas, Vs Cwet = Mn mg/m³ 1.040Velocity pressure coefficient, Cp 0.94 Vmstw

Mean of velocity heads, DPavg Pa 65.13 Cdry = Mn mg/m³ 1.045Mean stack gas temperature, Ts K 321 Vmstd

Gas density (wet, ambient), p Cdry@X%O2 = Mn mg/m³ No O2 Refp=(Ms*Ps)/(8.314*Ts) kg/m3 1.062Stack Velocity, Vs Particulate Emission Rates, E

m/s 10.45 E = [(Cwet)(Qstw)(60)] / 1000 4.06

Vmstd@X%oxygen

QstdO2 = (Qa)Ps(0.3592)(1-Bwo)(O2REF)

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Is the process burning hazardous waste? (If yes, no

favourable oxygen correction)

O2 Reference Factor

Moisture trap weight increase,Vlc

Tm

Vmstd + Vwstd

O2 Ref = 21.0 - act%O2

21.0 - ref%O2

Vol. of gas metered at O2 Ref. Cond., Vmstd@X%O2

𝑉𝑠 = 𝐶𝑝∆𝐷𝑃𝑎𝑣𝑔

𝑝

Page 138 of 148

Irish Cement LimitedLimerickA3-15 (Kiln Feed Bin)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 141 of 152

Page 142: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

litre/min litre/min litre/min mm Hg litre/minRun 1 24.14 0.05 0.05 -228.6 0.48 Yes

% mg/m³ mg/m³Run 1 109.22 Yes Run 1 0.15 0.5 Yes

Acceptable isokinetic range 95% to 115% The above is based on both the Filter and rinse uncertainty

mg/m3 mg/m3 mg/m3 mg/m3

mm °CRun 1 Glass Fibre 47 49

Acceptable Blank Value

Yes

Run

180

Maximum Vacuum

Run

5% ELV

160

Pre-use Filter Conditioning Temperature

Max Filtration Temperature

°C

BLANK VALUE

0.63

WEIGHING BALANCE UNCERTAINTYISOKINETICITYAcceptable Isokineticity

Filter SizeFilter Material

Run

Post-use Filter Conditioning Temperature

1.0

Acceptable Leak Rate

Blank 1

Leak Tests Acceptable?

Run

LEAK RATEPost-sampling

Leak Rate

°C

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Result

FILTERS

Daily Emission Limit Value

Isokinetic Variation

Pre-sampling Leak Rate

Mean Sampling Rate

TOTAL PARTICULATE MATTER QUALITY ASSURANCE CHECKLIST

10

LOD < 5% ELV

Overall Blank Value

Run

Overall Blank Acceptable

Page 139 of 148

Irish Cement LimitedLimerickA3-15 (Kiln Feed Bin)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 142 of 152

Page 143: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Test Number Start Weight End Weight Total gain Concentration LOD Uncertainty

kg kg kg % % %

Run 1 2.2887 2.2935 0.0048 0.5 0.01 5.5

Test NumberSampling Duration

Total Volume Sampled

Sampling Rate Start Leak Rate End Leak RateAcceptable Leak Rate

mins l l/min l/min l/min l/min

Run 1 60 1279 24.1 0.05 0.05 0.48 Yes

Stack Diameter / Depth, D 0.40 m

Stack Width, W - m

Stack Area, A 0.13 m2

Average stack gas temperature 49 oC

Stack static pressure -2.478 kPa

Barometric Pressure 98.8 kPa

Component Molar Density Conc Dry Volume Dry Conc Conc Wet Volume Wet ConcMass kg/m3 Dry Fraction kg/m3 Wet Fraction kg/m3

M p % Vol r pi % Vol r pi

CO2 44 1.963059 0.028571 0.000286 0.000561 0.028438 0.000284 0.000558

O2 32 1.427679 20.90 0.209000 0.298385 20.802262 0.208023 0.296990

N2 28 1.249219 79.071429 0.790714 0.987775 78.701654 0.787017 0.983156

H2O 18 0.803070 - - - 0.467646 0.004676 0.003756

Where: p = M / 22.41 pi = r x p

Determinand

Dry Density (STP), P STD

Wet Density (STP), P STW

Dry Density (Actual), P Actual

Average Wet Density (Actual), P ActualW

Where:

P STD = sum of component concentrations, kg/m3 (not including water vapour) P Actual = P STD x (Ts / Ps) x (Pa / Ta)

P STW = (P STD + pi of H2O) / (1 + (pi of H2O / 0.8036)) P ActualW = P STW x (Ts / Ps) x (Pa / Ta)

Calculation of Stack Gas Densities

Sampling Time and Date

1.0373

Stack Gas Composition & Molecular Weights

Moisture Determination - Isokinetic

14:50 - 15:5303 September 2019

Result

kg/m3

MOISTURE CALCULATIONS

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

1.2845

kg/m31.2867

kg/m3

Stack Characteristics

Moisture Quality Assurance

PRELIMINARY STACK SURVEY

Leak Tests Acceptable?

1.035kg/m3

Units

Page 140 of 148

Irish Cement LimitedLimerickA3-15 (Kiln Feed Bin)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 143 of 152

Page 144: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

TRAVERSE 1

Traverse Distance DP pt DP pt Temp Velocity O2 Angle

Point into Pa mmH2O oC m/s % of Swirl

duct (m)(average of 3

readings)(average of 3

readings)m³/s Vol o

1 0.01 54.7 5.6 49 9.7 1.2 - <152 0.03 58.8 6.0 49 10.1 1.3 - <153 0.06 62.9 6.4 49 10.4 1.3 - <154 0.09 63.7 6.5 49 10.5 1.3 - <155 0.14 61.3 6.3 49 10.3 1.3 - <156 0.26 68.6 7.0 49 10.9 1.4 - <157 0.31 69.4 7.1 49 10.9 1.4 - <158 0.34 72.7 7.4 49 11.2 1.4 - <159 0.37 70.2 7.2 49 11.0 1.4 - <15

10 0.39 61.3 6.3 49 10.3 1.3 - <15Mean - 64.4 6.6 49 10.5 1.3 - -

Traverse Distance DP pt DP pt Temp Velocity O2 Angle

Point into Pa mmH2O oC m/s % of Swirl

duct (m)(average of 3

readings)(average of 3

readings)m³/s Vol o

1 0.01 54.5 5.6 49 9.7 1.2 - <152 0.03 58.7 6.0 49 10.0 1.3 - <153 0.06 62.4 6.4 49 10.4 1.3 - <154 0.09 63.8 6.5 49 10.5 1.3 - <155 0.14 61.1 6.2 49 10.3 1.3 - <156 0.26 68.7 7.0 49 10.9 1.4 - <157 0.31 69.5 7.1 49 10.9 1.4 - <158 0.34 72.8 7.4 49 11.2 1.4 - <159 0.37 70.3 7.2 49 11.0 1.4 - <15

10 0.39 61.1 6.2 49 10.3 1.3 - <15Mean - 64.3 6.6 49 10.5 1.3 - -

Start Value End Value Difference Start Value End Value DifferencemmH2O mmH2O % mmH2O mmH2O %

Run 1 136 136 0.0 Pass 130 129 0.8 Pass

RunStagnation

(Pa)Reference

(Pa)Difference

(Pa)

Outcome(Permitted +/- 10 Pa)

Run 1 -2470 -2478 8.0 Pass

PRELIMINARY STACK SURVEY QUALITY ASSURANCE CHECKLIST

Velocity Measurement Device: S-Type Pitot

Volumetric Flow Rate

(actual)

PRELIMINARY STACK SURVEY

Volumetric Flow Rate

(actual)

Date of Survey

Sampling Line A

Outcome

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Post Traverse Leak Rate

Time of Survey

Run

PITOT LEAK CHECK

To complete a compliant pitot leak check a pressure of over 80 mmH₂O (or 800 Pa) is applied and the pressure drop monitored over 5 mins. A drop of less than 5% must be observed.

S-Type Pitot Stagnation Check

OutcomePre Traverse Leak Rate

Sampling Line B

14:12 - 14:3403 September 2019

Page 141 of 148

Irish Cement LimitedLimerickA3-15 (Kiln Feed Bin)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 144 of 152

Page 145: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

EA Technical Guidance Note (Monitoring) M1 Units Requirement Compliant

Lowest Differential Pressure Pa >= 5 Pa Yes

Lowest Gas Velocity m/s - -

Highest Gas Velocity m/s - -

Ratio of Gas Velocities - < 3 : 1 Yes

Maximum angle of flow with regard to duct axis o < 15o Yes

No local negative flow - - Yes

Velocity at Traverse Point, V = Kpt x (1-e) * Ö(2 * DP pt / P ActualW)

Where:Kpt = Pitot tube calibration coefficient(1-e) = Compressibility correction factor, assumed at a constant 0.998

Average Stack Gas Velocity, Va 10.5 m/s

Duct gas flow conditions Actual Reference UnitsTemperature 49 0 oCTotal Pressure 96.322 101.3 kPaOxygen 20.9 21 %Moisture 0.47 0.47 %Pitot tube calibration coefficient, Kpt 0.94

Gas Volumetric Flowrate UnitsAverage Stack Gas Velocity (Va) m/sStack Area (A) m2

Gas Volumetric Flowrate (Actual), QActual m3/hr

Gas Volumetric Flowrate (STP, Wet), QSTP m3/hr

Gas Volumetric Flowrate (STP, Dry), QSTP,Dry m3/hr

Gas Volumetric Flowrate (REF), QRef m3/hr

Where:QActual = Va x A x 3600QSTP = Q (Actual) x (Ts / Ta) x (Pa / Ps) x 3600QSTP,Dry = Q (STP) / (100 - (100 / Ma)) x 3600QRef = Q (STP) x ((100 - Ma) / (100 - Ms)) x ((21 - O2a) / (21 - O2s))

Nomenclature:Ts = Absolute Temperature, Standard Conditions, 273 KPs = Absolute Pressure, Standard Conditions, 101.3 kPaTa = Absolute Temperature, Actual Conditions, KPa = Absolute Pressure, Actual Conditions, kPaMa = Water vapour, Actual Conditions, % VolMs = Water vapour, Reference Conditions, % VolO2a = Oxygen, Actual Conditions, % VolO2s = Oxygen, Reference Conditions, % Vol

0.13

Result

Yes

11.2

54

Result

3833

3833

9.7

1.2

PRELIMINARY STACK SURVEY (CONTINUED)

<15

Calculation of Stack Gas Velocity, V

Calculation of Stack Gas Volumetric Flowrate, Q

4755

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Sampling Plane Validation Criteria

10.51

3816

Page 142 of 148

Irish Cement LimitedLimerickA3-15 (Kiln Feed Bin)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 145 of 152

Page 146: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Value UnitsStack Depth 0.40 m Sampling Distance Distance into UnitsStack Width - m Point (% of Depth) StackArea 0.13 m2 - - - -

Sampling Distance Distance into SwirlPoint (% of Depth) Stack (m) o

1 14.6 0.06 < 152 85.4 0.34 < 153 14.6 0.06 < 154 85.4 0.34 < 15

- - - -

- - - -

- - - -

- - - -- - - -- - - -- - - -- - - -

- - - -

- - - -- - - -- - - -

Isokinetic sampling point - - - -Isokinetic sampling points not used - - - -Non Isokinetic/Gases sampling point - - - -

- - - -

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Isokinetic Sampling

STACK DIAGRAM

Non-Isokinetic/Gases Sampling

Sampling Line A

1

2

Sampling Line B 3

4

Page 143 of 148

Irish Cement LimitedLimerickA3-15 (Kiln Feed Bin)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 146 of 152

Page 147: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Run Sampled Volume

Sampled Gas Temp

Sampled Gas Pressure

Sampled Gas Humidity

Oxygen Content

Limit of Detection

Leak Uncollected Mass

m³ K kPa % by volume % by volume % by mass % mgMU required < 2% < 2% < 1% < 1% < 10% < 5% of ELV < 2% < 10% of ELVRun 1 0.001 2.0 0.50 1.0 N/A 0.1900 - -as a % 0.08 0.62 0.51 1.0 N/A 1.48563 0.21 0.008compliant? Yes Yes Yes Yes N/A Yes Yes Yes

Run UncollectedMass

m³ mg - mg/m³ mgRun 1 1.05 1.3300 1.0 0.001 0.0005 -MU as mg/m3 0.01 0.1486 - 0.001 0.0004 0.15MU as % 1.29 14.2857 - 0.120 0.0347 -

0.30 mg/m³ 28.69 % Result 2.98 % ELV

(k is a coverage factor which gives a 95% confidence in the quoted figures)Reference – SOCOTEC Technical Procedure AE150 Estimation of Uncertainty of Measurement

LeakO2 Correction

APPENDIX 3 - Measurement Uncertainty Budget Calculations

Combined uncertainty

Volume (STP) Mass of particulate

MEASUREMENT UNCERTAINTY BUDGET - TOTAL PARTICULATE MATTER

R1 - Uncertainty expressed at a 95% confidence level (where k = 2)

Page 144 of 148

Irish Cement LimitedLimerickA3-15 (Kiln Feed Bin)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 147 of 152

Page 148: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Run Sampled Volume

Sampled Gas Temp

Sampled Gas Pressure

Sampled Gas Humidity

Oxygen Content

Leak

m³ K kPa % by volume % by volume %MU required < 2% < 2% < 1% < 1% < 10% < 2%Run 1 0.001 2.0 0.50 1.0 N/A -as a % 0.08 0.62 0.51 1.0 N/A 0.21compliant? Yes Yes Yes Yes N/A Yes

Run UncollectedMass

m³ mg - mg/m³ mgRun 1 1.05 4800 1.0 4.51 58 -MU as % v/v 0.01 0.01 - 0.001 0.006 0.01MU as % 1.29 2.08 - 0.12 1.20 -

0.03 % v/v 5.46 %

MEASUREMENT UNCERTAINTY BUDGET - MOISTURE

Combined uncertainty

LeakO2 CorrectionMass GainedVolume (STP)

APPENDIX 3 - Measurement Uncertainty Budget Calculations

R1 - Uncertainty expressed at a 95% confidence level (where k = 2)

Page 145 of 148

Irish Cement LimitedLimerickA3-15 (Kiln Feed Bin)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 148 of 152

Page 149: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

10.5 m/s4755 m³/hr

Performance Characteristics & Source of Value Units Values Requirement CompliantUncertainty of Local Gas Velocity Determination

Uncertainty of pitot tube coefficient - 0.010

Uncertainty of mean local dynamic pressures - 0.65

Factor loading, function of the number of measurements. 3 readings 0.591 minimum 3 Yes

Range of measurment device pa 1000

Resolution pa 1.00

Calibration uncertainty pa 11.23<1% of Value or 20

Pa whichever is greater

Yes

Drift % range 0.10

Linearity % range 0.06 <2% of value Yes

Uncertainty of gas density determination

Uncertainty of molar mass determination kg/mol 0.00003Uncertainty of temperature measurement K 1.64 <1% of value Yes

Uncertainty of absolute pressure in the duct pa 491

Uncertainty associated with the estimate of density - 0.007

Uncertainty associated with the measurement of local velocity - 0.0001Uncertainty associated with the measurement of mean velocity - 0.0001

m/s0.120.23

%1.12.2

m³/hr122239

%2.65.0

Expanded Measurement Uncertainty of Volumetric Flow Rate at a 95% Confidence IntervalExpressed as a % of the Measured Volumetric Flow RateExpanded uncertainty at a 95% Confidence Interval

Measured Velocity at Actual Conditions Measured Volumetric Flow rate at Actual Conditions

Measurement Uncertainty - VelocityCombined uncertaintyExpanded uncertainty at a 95% Confidence Interval

Note - The expanded uncertainty uses a coverage factor of k = 2.

Expanded Measurement Uncertainty of Velocity at a 95% Confidence IntervalExpressed as a % of the Measured VelocityExpanded uncertainty at a 95% Confidence Interval

Measurement Uncertainty Volumetric Flow Rate

Expanded uncertainty at a 95% Confidence Interval

APPENDIX 3 - Measurement Uncertainty Budget Calculations

MEASUREMENT UNCERTAINTY BUDGET - VELOCITY & VOLUMETRIC FLOW RATE

Combined uncertainty

Note - The expanded uncertainty uses a coverage factor of k = 2.

Reference – SOCOTEC Technical Procedure AE150 Estimation of Uncertainty of Measurement

Page 146 of 148

Irish Cement LimitedLimerickA3-15 (Kiln Feed Bin)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 149 of 152

Page 150: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

Version Issue Date

APPENDIX 4 - Record of Report Amendments

18 October 2019

Production Information updated from version 1 report.

2Stack name updated.

Amendments

Page 147 of 148

Irish Cement LimitedLimerickA3-15 (Kiln Feed Bin)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 150 of 152

Page 151: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

SOCOTEC UK LTD

www.socotec.co.uk

https://www.surveymonkey.co.uk/r/CAE_customer_feedback_weblink

END OF REPORT

Thank you for choosing SOCOTEC for your environmental monitoring needs. We hope our services have met your requirements and that you are fully satisfied with your experience of working with us, we really do value your custom and would welcome your feedback.  We would appreciate it if you could take a moment to

complete a short online questionnaire so that we can improve our operations and address any areas that have not met with your expectations, by clicking on the following

Page 148 of 148

Irish Cement LimitedLimerickA3-15 (Kiln Feed Bin)

P0029-05CAR19-01 (LEK 11825) / Version 23rd September 2019

IE Licence: P0029-05Site Visit Report - SV16248 - Irish Cement Limited Page 151 of 152

Page 152: Site Visit Report · Gas Volumetric Flow Rate (Actual) m³/hr 435081.1 22093 - Gas Volumetric Flow Rate (STP, Wet) m³/hr 298955.2 15180 - ... Clinker Source Kiln 6 (On Site) Normal

Summary

See report.

FOLLOW-UP ACTIONS

You are required to complete the instructions and actions, as outlined in this report, within the specified timeframe. Where required, you shall respond to actions specified in Compliance Investigations within the required timeframe.The licensee shall maintain documentary evidence, for review by the EPA, that the prescribed corrective actions were completed within the required timeframe.

(i)            Compliance Investigations

You are not required to respond directly to items contained in this EPA site visit report; where an issue requires a direct response, the EPA will generate a Compliance Investigation through the EDEN system. You will receive notification when a Compliance Investigation instruction or action is generated.

(ii)           Publication of reports and licensee response.

Please note that this Site Visit Report will be made available for public viewing via the EPA’s Licence Enforcement Access Portal within one day of the issue date and will be published on the Licence Details Page of the EPA’s website, www.epa.ie, that relates to your licence 60 calendar days after the issue date.

You may if you choose submit, within 45 calendar days of the issue date of this Site Visit Report, a Licensee Public Response that will be published alongside the Site Visit Report. This Response, should you wish to avail of it, provides you with an opportunity to inform the public about how you are implementing the actions set out in the report, activities underway, timescales and target completion dates. Please be aware that the content of your Licensee Public Response must be factual and should not breach the EPAs stated online publication standards.

If you wish to submit a Licensee Public Response to an EPA Site Visit Report, you should do this by clicking on the ‘Make a Response’ link on the Site Visits page in EDEN. A .pdf document containing your response can be attached and submitted from here.

(iii)          Response to Site visit report

Where you do wish to respond directly to a site visit report, you should do this by generating a ‘Licensee Return’ of the type ‘Site Updates/Notifications’ and the sub-type ‘Response to EPA Report’ in EDEN.

Please note that you are required to comply with the conditions of your licence at all times, and where noncompliance occurs you must restore compliance within the shortest possible time. These actions will be verified during subsequent EPA visits.

Please quote the above Inspection Reference Number in any future correspondence in relation to this Report.

Site Visit Report - SV16248 - Irish Cement Limited Page 152 of 152