siplus-extreme siplus-ric w ww en

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Control Components and Systems Engineering

SIPLUS extremeSIPLUS RICProducts for the Water & Wastewater Industry


SIPLUS extreme Refined Solutions

- For requirements that call for more than just the standard

© Siemens AG 2010. All Rights Reserved.Industry Sector 2010-07-19 Control Components and Systems Engineering

SIPLUS extremeIndustrial conditions can be tough!

The ProblemsHigh or low temperatures

Corrosive Gases

Condensation / Humidity

Dust / Salt Mist

The SolutionSIPLUS extreme offers

long-term

reliable operation


SIPLUS extremeWhat is “SIPLUS extreme”?

Extended temperature ranges(Typical -40/-25°C to +60/+70°C)

Protection against condensation

Protection against corrosive gases(chlorine, sulfur, dioxides, H2S, etc.)

Increased mechanical strength

Certified (NEMA, ATEX, cULus, ISA S71.04 G1-GX)

…

Standard Product Refining SIPLUS extreme+ =LOGO!

SIMATIC S7

SIMATIC HMI

SITOP

SCALANCE

MICROMASTER MM4

…

Change of components

Conformal coating

Extension of mechanical load

Additional certification/ approbation

…

Due to customizing, SIPLUS extreme opens up additional customer segments.


SIPLUS extremeGeneral technical requirements

12/24 V DC,120/230 V AC, Other voltagesIncreased EMV-requirements (transient emissions/-influences)

Other Voltage rangesEMV

CE, cULus, ATEX, FM, C-Tick, Shipbuilding, ISA-71.04 G3, TÜV, EN50155 (European Rail Standard)

Approvals

In acc. with IEC 68 T2-6In acc. with IEC 68 T2-27

Mech. requirements Vibration Shock

IP20 to IP67, NEMA xxDegree of protection

SO2, H2S, Cl, NOx (EN60721-3-3 3C4 and ISA S71.04 G1 - GX)dust incl. conductive sand/dust (EN60721-3-3 3S4)Mould growth, fungus except fauna (EN60721-3-3 3B2)Salt mist test (EN 60068-2-52)z. B. oils, lubricants

Medial load Chemical active substances Mechanic active substances Biologic active substances Salt mistLiquid (for component’s housings)

to 100 % RH, Bedewing / Condensation allowedRelative Humidity-40/-25°C to +70°C (temporary ice formation)Temperature

Feasibility (after technical clarification)General Product Features


EN60721-3-3 3B2Mould growth, fungusexcept fauna

Not testedBiologic active substances

EN60721-3-3 3S44,0 mg/m³40 mg/m³incl. conductive sand/dust („Arizona-dust“)

EN60721-3-3 3S20,2 mg/m³1,5 mg/m³except sand

Mechanic active substancesdust (suspended load)dust (deposition)

EN60721-3-3 3C4 und ISA S71.04 G1, G2, G3, GXconstant load boundary value2)

SO2 4,8 ppm 17,8 ppmH2S 9,9 ppm 49,7 ppmCl 0,2 ppm 1,0 ppmHCl 0,66 ppm 3,3 ppmHF 0,12 ppm 2,4 ppmNH 49 ppm 247 ppmO3 0,1 ppm 1,0 ppmNOX 5,2 ppm 10,4 ppm

at RH < 75%, condensation allowed

tested (EN 60068-2-52)

ISA S71.04 G3

SO2 0,5 ppm H2S 0,1 ppm

at RH < 60%, no condensation

Not allowed

Chemical active substances

Salt fog test:

100%temporary bedewing, condensation and icing are allowed

from 10 to 95%no condensation

Relative humidityfrom -40/-25°C to +70°C1)from 0 to 60°C1)Climatic

SIPLUS extremeSIMATICEnvironmental Conditions

1) for defined product families 2) 30 min/day

SIPLUS extremeComparison - Standard Products & SIPLUS extreme


Extreme environmental and test conditions "ISA GX" Mechanical active substances – Arizona dust

SIPLUS HMI Panel fully functional following "Arizona dust test"

Standard:EN60721-3S4

Test:5 hrs with 20 cycles of 6 secs of disturbing the air/dust mix, incl. electrically conductive sand/dust ("Arizona dust")

Effect:formation of electronic bridges by electrically conductive sand/dust between circuit board conductors or pins

Location of use:e. g. production sites where sand or dust occurs; geographical areas with high proportions of sand or dust in the air

Industrial application:e. g. raw materials industry, use in desert states, processing of fossil fuels (oil & gas)

Innovation!


SIPLUS extremeCustomer benefits

SIPLUS extreme’s financial benefits for the customer are:Improved profitability through reduced downtime

Reduced running costs because:Air-conditioning is not required - energy is saved Air-conditioning maintenance is not requiredAir over-pressure against corrosive gases is not required

Reduced cabling costs (IO can be located in the field)

SIPLUS extreme’s engineering benefits for the customer are:Option of a decentralized / peripheral layout up to -40°C / +70°C

Familiar software/hardware engineering (standard configurations)

Standard documentation and software (e.g. SIMATIC Manager, PCS7, WinCC flexible)

Integrated automation based on TIA

Warranties and spares as for standard SIEMENS products


SIPLUS extreme Cost Calculation Example

Customer‘s benefit:

Customer‘s benefit: Investment - 400 EUR Expense - 850 EUR p. a.

400 EUR p. a.

200 EUR p. a.

250 EUR p. a

additional energy demand2kW for 0,15EUR/kWh, (365 days / 15%)

additional maintenance2x per year inspection, (1x change of filter pad)

savings air conditioning unit(6years x 250 EUR = 1.500EUR)

850 EURExpense

5.000 EUR1.500 EUR

400 EUR

6.500 EURcomponentsair conditioning unit heating unit

6.900 EUR6.500 EUR Invest (initial equipment)SIMATICSIPLUS


SIPLUS extreme Wastewater Treatment Systems

Secondary Settlement Tank

Biological Treatment

Return Sludge Pump Station

Return Sludge

Excess Sludge Pump Station

Turbo compressor

Excess Sludge

Aeration Tank

Air

Precipitation Agent Dosing

Sludge Disposal

DewateringDigester

Sludge Treatment

Gas Reservoir CHP/

Backup Power SystemExcess Sludge

Dewatering

Sludge Treatment

Screen Grit/Grease Trap

Prel. Sed. Tank

Mechanical Treatment

Screen Building

Intake pump station

High Water Pump Station

River

GPRS

Sewer System

GPRS

External Metering Stations

External Pump Stations Medium

External Pump Stations Small

Storm Water Overflow Basin

CPUs, I/O, HMI PanelsET200S, ET200M, HMI Panels

H2S, Cl2, SO2, -40/-25°C to +70°C-40/-25°C to +70°C

Digesters / Gas ReservoirsOutside Areas


SIPLUS extreme S7-300/ET 200M for Wastewater treatment SYSTEM

Application with SIMATIC S7-300/ET 200MCoating and -25°C to +70°CProject: Waste Water Treatment Location: United Kingdom Sector: W&WW Customer: United UtilitiesProject goal: Refurbishment of control systemSolution: SIPLUS extreme (SIMATIC S7-300/

ET200M based) with extended temperature range and protection during bedewing and aggressiveatmosphere

Savings in project : Use of industrial standard products, higher reliability of components, reduced downtime


SIPLUS extreme Water Treatment Systems / Swimming Pools

CPUs, I/O, HMI PanelsET200S, ET200M, HMI Panels

H2S, Cl2, SO2, -40/-25°C to +70°C-40/-25°C to +70°C

Chemical AreasOutside Areas / Non-chemical Areas


SIPLUS extreme Irrigation Projects / Pump Stations

ET200S, ET200M, HMI Panels

-40/-25°C to +70°C

Outside Areas

Pump Stations

Metering Stations


SIPLUS extreme Desalination Plants

CPUs, I/O, HMI Panels

Cl2,Salt Mist, -40/-25°C to +70°C

Plant Areas


SIPLUS extremeInternet Website www.siemens.com/siplus-extreme


SIPLUS RICRemote Interface Control

– Scalable telecontrol and automationwith SIMATIC S7


SIPLUS RIC Typical example with SIPLUS RIC

Serial communication (IEC 60870-5-101)

Ethernet (TCP/IP) communication (IEC 60870-5-104)

Protection relays (e.g. Siprotec) (IEC 60870-5-103)

Large communication distances

Data must be buffered

Time stamps are required


SIPLUS RICWhat is “SIPLUS RIC”?

Standard Simatic HW(ET200S, S7-300, S7-400)

SIPLUS RICLibrary

SIPLUS RIC+ =

Using an international communication standard, SIPLUS RIC opens up additional customer segments.

SIPLUS RIC library (provided with S7 HW in bundles)Standard programming tools (Step7, Simatic Manager or PCS7)(LAD, FBD, STL or CFC)

Remote communication with:Data time stampingData buffering

Internationally standardized communication platform:⇒Open communication with third parties

SIPLUS RIC Bundle


SIPLUS RICSystem advantages at a glance

SIPLUS RIC is an ideal remote communication platform because:

It is based on an open, standardized communication protocol (IEC 60870-5-xxx),

therefore it can communicate with third party products

It provides a cost effective solution, where the hardware can be scaled to the

application requirements (ET200S, S7-300, S7-400 or S7-400H)

It is configured with standard Siemens software (Step7, PCS7, Simatic Manager)

Redundant communication can be configured if required

Bundles are available based on SIPLUS extreme hardware


SIPLUS RICTypical customers

Typical SIPLUS RIC customers:

Require an manufacturer independent communication platform

Are modernizing control centers that already communicate with IEC 60870

Are installing SIMATIC PSC 7 Telecontrol or PVSS (ETM)

Require cost effective Remote Terminal Units (RTUs)


SIPLUS RICTypical applications

Typical SIPLUS RIC applications in W&WW are:

Water networks with pumping stations, reservoirs, etc,

Remote measurement stations (intakes, outlets, etc.)

De-centralized or remote equipment

Modernizations of plants that already have IEC 60870-5-xxx control centers

Irrigation systems1 2 3 4 5


SIPLUS RICA low cost option based on existing infrastructure

Classical WANModemsFiber opticsRadio networks

TCP/IP WANEthernet networksWireless networksGPRS or WLAN (Wifi)

Fibre optics (Scalance)Public networks (Internet e.g. DSL)Satellite


SIPLUS RICSIPLUS RIC in Water & Wastewater

GPRSVerbindungen

Savings in project: integrated SIMATIC solution, standard programmingtools, no additional training, reduction in maintenance and spare parts costs

GPRS Radio GPRS Radio Network Network

INTERNET

EthernetScalance

S613

GPRS

DSL-Router

IEC 60870-5-104

CentralController

StationStation

MD741

ET 200S IM151-8 CPU

IEC 60870-5-104

SIPLUS RIC

6AG6003-5BB01-0BA0

StationStation

MD741

ET 200S IM151-8 CPU

IEC 60870-5-104

SIPLUS RIC

6AG6003-5BB01-0BA0

StationStation

MD741

ET 200S IM151-8 CPU

IEC 60870-5-104

SIPLUS RIC

6AG6003-5BB01-0BA0

IEC 60870-5-104 (Ethernet) with GPRSProject: Water distributionLocation: Innsbruck, AustriaSector: Water & Wastewater Customer: Siemens I IA ASProject goal: Supervision of water distributionOld solution: Limited networking

Proprietary communication protocols

New solution: Protocol IEC 60870-5-104 (open)IP based WAN with GPRS wireless


SIPLUS RICInternet Website www.siemens.com/siplus-ric


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SIPLUS extremeSIPLUS RICProducts for the Water & Wastewater Industry

Jeremy WilesI IA CE S INFuerth, Germany

Phone: +49 911 750 2017E-mail: [email protected]

siplus-extreme siplus-ric w ww en

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