sinowon 3d video measuring machine vmm-p operation manual

Instruction Manual

3D Video Measuring Machine

VIDEO MEASURING SYSTEM

POWER

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CONTOUK

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SUREACE

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DONGGUAN JATEN PRECISION INSTRUMENT CO . ,LTD .

3D Video Measuring Machine Instruction Manual

1.

2. Attention of delivery and preservation.................................2

3. Instrument working theory.................................................3

4. Uncover and installation...................................................6

5. Measurement method.......................................................7

6. Instrument maintenance..................................................8

7. Instrument consistency.....................................................9

8. Instrument malfunction and dispose.................................10

Safe use and warning........................................................2


1. When moving instrument, disconnected all the supply power, against hot plug.

2. Handle with care when transportation, all the instrument put in the original package, place

according to the iconic instruction, carry the goods in the way of closed type.

3. Package material must put in the place the children out of reach

Safety instruction

This mark is glued at the places of high temperature and risky, such as cover, shell, lampshade

and so on.

This mark is glued at the places of electricity, signal cable gathered and electrical motor.

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2

Attention of delivery and preservation

1. When moving instrument, please power off , i t is prohibited moving the instrument with

electricity.

2. Deliver the instrument carefully to prevent the instrument damage.

It should be put in the original case, obey packing process and adopt sealed packing for

delivery.

3. Put the packing material safely and keeps it away from children to avoid danger.


Instrument working theory

3

At present, the optic-electricity video measurement technology is one of an advanced and efficient

measuring method; the fig 1 shows its work theory as follow:

Measured work-pieces (placed on work-stage) is illuminated by LED surface light (5) or contour

light (under glass-stage), it has an image via zoom lens (15) and color CCD camera (inside mantle 16),

then produce the image on the PC monitor, it is benchmark measuring that video-reticle is caused

by measuring software, the reticle collimates and measures the work-prices, and movement of

work-stage (13) drives the movement of X,Y-axis linear scales (7 and 14), the linear scales give

birth to analog signals to computer via DRO-board ( produce digital signals), the measuring

software in computer process the data to finish the measuring work.

Video measuring system is made from three key parts:

1) Main body: includes as follows:

Instrument base (10); Pillar (3); Z-axis moving system (2); X, Y work-stage (13) and X, Y drive

stick system (6 and 12).

2) Video System: include as follows:

Zoom lens (15): 0.7X-4.5X, and total magnifications is 30X-230X.

Color CCD camera (inside mantle 16) get the image from Zoom lens, has a image of measured

work-piece and change the video to digital signals, then it transfer the signals to computer color

monitor via S-port.

Color display gives birth to the reticle with edge founder function. Contour light and surface light

has took use of the LED lamp-house, the LED lightness can be adjusted by switch (Fig 3) and the

illumination is better, and LED longevity is 10 times than average bulbs.

3) Digital measuring system, include as follows:

X-axis(14) Y-axis(7) and Z-axis (1) linear scale produce the displacement signals by geometry

movement of work-stage, the signal is collected by measuring software via signal capture card,

and the measuring software show and process the data on the PC.


Z-axis linear scale 2.Z-axis drive system 3.Pillar 4.Probe

5.Surface illumination group 6.X-axis drive system 7.Y-axis linear scale

8.handspike 9.Base screw 10.Instrument base

11.Operation panel 12.Y-axis drive system 13.Work-stage

14.X-axis linear scale 15.Zoom lens 16.Color CCD camera

1.

Fig. 1

4

POWER CONTOUR

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OFF OFF

SURFACE

1 2 3

Video measuring system


fig 2. Image System Operating

AC 220V

VDC12

AC 220V

PC Video Signal Cable

DC12V

0-12V

0

- 5V

DC 5V 12V、

Disply

Surface Light Source

Power Supply

CCD Camera

S Port Cable

Light Source Control Circuit

Contour Light Source

fig3. Control Panel

1. Switch

2.Adjustable knob of Contour Illumination;

3.Adjustable knob of Surface Illumination.

Power

5


6

1. Remove the outside and inside package of instrument, take and read this part for installing

instrument firstly.

2. Place the instrument on a horizontal table, install the base screw and adjust it levelly.

3. Take out the fixed ban of X, Y-axis and glide fixed screw of Z-axis (it is on the mantle), then

X, Y, Z-axis can be droved.

Instrument can work under power supply AC110V-220V, 50-60HZ, after connecting the computer,

turn on the instrument power, i f the image and data can be displayed on the monitor, the

installation is finished.

4. Read the operation manual carefully before using.

5. Normally, the authorized distributors wil l install and check the instrument before the end

customers use it.

Uncover and insallation


7

Measuring

Video measuring system has three kinds of measuring methods: the measurement of profile,

and Z -axis measurement. Please read the Software Manual for details.

1. Profile measurement:

Measuring the profile of work-prices, normally, using the contour illumination, if need, please

turn off the surface light source, which will be assistant to improve the clear of image.

2. Surface measurement:

Surface measurement is main function of video measuring system, it nearly can measure all

of the work-pieces under the surface illumination if it can be saw by eye. Such as the pole of

PCB, IC circuit and so on, and it also can measure the black rubber and plastic easily.

3. Probe measurement:

When match with high multiply objective and with enough collimation and location precision,

video measuring system can use Probe to measure, such as measure the height of work piece,

depth, and so on.


8

Video measur ing system is a precis ion instrument that integrat ing the opt ic, mechanism,

electr ic i ty and computer technology. In order to keep the excel lent performance, i t needs

regular and upstanding maintenance.

1. The instrument should be instal led in a clean room, the temperature of which should be

maintained at 20°± 5℃ . The relative humidity of the room should not exceed 60﹪ so as to

prevent the molding of optical parts, the rust of metallic parts and the dust drops on the drive

guider to keep the high quality.

2. Once the instrument has been finished using, the surface of work-stage should be cleaned

in soft brushes and covered by dust cover.

3 . The dr ive and movement sys tem should be regu lar ly appended the lube to make the

mechanism movement smooth to keep good using condition.

4. If it is dirty that the glass-stage and paint-surface, it can be cleaned by neutral freshener or

clean water, please don’t use organic solvent to brush, or else, the paint-surface will lose the

reflet.

5 . LED lamp-house has long longev i ty ; p lease in form the d is t r ibu tor and pro fess iona l

engineers instead it if it is bad.

6. The precision parts of instrument, such as video system, work-stage, linear scale and Z-axis

drive system have been precision adjusted in the factory, adjust screws and fixation screws

are riveted in the factory, don’t unbendingly take it out. If there are some problems, please

get in touch with the distributor for after sales.

7. The error compensation of measuring software has been enacted; please don’t change it,

or else, it will give rise t to inaccurate measuring results.

8. Don’t unbendingly take out the electric connectors, if it has already been took, please plug

it into the right port, or else, there is possibility to make the instrument bad.

Instrument maintenance


9

Fuse

2. Optional Accessories:

Optional accessories

Foot Switch ST 150

Sony CCD Camera

Working Cupboard ST 03

Navitar Zoom Lens

Instrument consistency

1. Standard delivery:

6

7

8

9

10

11

12

13

14

15

16

17

1

2

3

4

5

No. Standard delivery Quantity

Main body 1 SET

Measuring Software QM3.0 1 SET

CCD camera 1 SET

0.7-4.5x zoom lens 1 SET

Calibration Block 1 SET

1

2

3

4

No. Quantity

1 SET

1 SET

1 SET

1 SET

Image and signal capture card 7130 1 SET

LED Light source 1 SET

Renishaw probe MCP K1 1 SET

Anti-dust cover 1 SET

Scale Transfer U3 1 SET

Length Block SGR-100 1 SET

DELL Computer 1 SET

Power cable 1 SET

Instrument operation manual 1COPY

Warranty certificate 1COPY

Quality certificate 1COPY

1EA


10

※ Malfunction 1: Software can not read data

Analysis: Setting problem of software

Solut ion: Start software----system sett ing---port----RS232---password ( input 123)----

protocol (BCD)----- baud rate—input 9600-enter

(If the above solution can not solute the malfunction, please contact with the Authorized solo

agent)

※ Malfunction 2: No image on monitor

Analysis: COM-interface data setting wrong

Solution: start software---video processing---image source setting—input password (123)-

enter

(If the above solution can not solute the malfunction, please contact with the Authorized solo

agent)

Instrument malfunction and dispose

sinowon 3d video measuring machine vmm-p operation manual

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