single speed double speed - elephant lifting

16
HEAVY DUTY ELECTRIC CHAIN BLOCK type type SINGLE SPEED DOUBLE SPEED ELEPHANT CHAIN BLOCK CO.,LTD. Q U A L I T Y S Y S T E M E L E P H A N T C H A I N B L O C K ISO 9001 ISO9001 JQA-1547 DA  DB Elephant Lifting Products | http://www.elephantlifting.com

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Page 1: SINGLE SPEED DOUBLE SPEED - Elephant Lifting

HEAVY DUTY ELECTRIC CHAIN BLOCKtype typeSINGLE SPEED DOUBLE SPEED

ELEPHANT CHAIN BLOCK CO.,LTD.

QUAL

ITYSYSTEM

ELEPHANT CHAIN

BLOCKISO 9

001

ISO9001 JQA-1547

DA ・DB

Elephant Lifting Products | http://www.elephantlifting.com

Page 2: SINGLE SPEED DOUBLE SPEED - Elephant Lifting

ContentsElectric chain block 3 Electric chain block with electric trolley 5Electric chain block with geared trolley 7Electric chain block with plain trolley 9Combination of Electric Trolleyswith Traversing Rails 11Combination of Plain/Geared Trolleywith Traversing Rails 11Notes on the wiring diagram 12Hoist classification 12Large capacity chain block 13Hook dimensions・Bottom hook weight・Load chain weight 13Reading of Model/Code・Class code 13Definition of words 14

Please read operation manual in the box before setting-up, installation, and operation.CAUTION

Elephant Lifting Products | http://www.elephantlifting.com

Page 3: SINGLE SPEED DOUBLE SPEED - Elephant Lifting

FEATURES OF DA/DB TYPE①High speed and highly efficient lifting motor

To meet any severe conditions of operating the chain block, DA/DB model employs the newly-developed lifting motor which allows it to operate continuously for a long period and with the frequent starts/hour duties. Its lifting speed is made as high as possible to ensure the enchanced working efficiency.

②Noiseless and dust protective bodyDurable helical gears & oil bath type gear case make quiet operation.

③Solid steel side plate④Highly durable load chain

The load chain is the surface-hardened one whose properties completely agree with the ISO standard Grade T, offering the satisfactory degrees of breaking strength, wear resistance and impact absorption. Chains of high corrosion resistance for special uses are available upon request.

⑤Mechanical brake and motor brake-safe double brakeThe electric-magnetic brake is combined together with the mechanical brake to constitute a complete double brake system, and even the former alone has enough capacity to hold a static safe working load.

⑥DC brake and motor with low power consumptionD.C. solenoid is used for the electro-magnetic brake, and this promises lower electrical consumption throughout the operation of the electric chain block.

⑦Unique chain guide Since this new chain block is designed in such a way that the chain guide rotation on the load sheave is transmitted to the electrical limit switch, operation stops automatically by the function of the limit switch, not only when the chain is wound up or down to its end, but also in situations like as the dust and foreign matters remain pressed and kept in the pockets of load sheave.

⑧Reliable double-action electrical limit switchElectrical limit switch for this model acts with two steps.At the first step, the limit switch breaks the operating circuit, and at the following step, it breaks the main power circuit.

⑨Negative phase contactor and highly efficient magnetic contactor with mechanical & electrical interlock

⑩Motor frameCooling fin of aluminum motor frame can reduce the rise of temperature.

⑪High durability Chain bucket⑫Control switch voltage set at 24V⑬Push-push type push button switch (DB type)⑭Top hook and bottom hook with safety latch

While overload situation, hooks open gradually and not break suddenly.Further compact thrust bearing prevent twisting of load chain.

ELEPHANT ELECTRIC CHAIN BLOCK DA/DB TYPE ISDESIGNED BY UNIQUE IDEA AND TRUSTABLE TECHNIQUE.THIS TYPE IS USEFUL FOR VARIOUS OPERATIONS OF HEAVY LOAD.

Elephant Lifting Products | http://www.elephantlifting.com

Page 4: SINGLE SPEED DOUBLE SPEED - Elephant Lifting

ELECTRIC CHAIN BLOCKHOOK SUSPENSION TYPE

2 push button type (DA) 2 push button type (DB)

2 push button type (DA・DB)

1w~5ton

10ton

250kg~2.5ton

Elephant Lifting Products | http://www.elephantlifting.com

Page 5: SINGLE SPEED DOUBLE SPEED - Elephant Lifting

6 5.5

6 5.53 2.5

DA-0.25/DB-0.25

DA-0.5/DB-0.5

DA-1W/DB-1W

DA-1S/DB-1S

DA-1.5/DB-1.5

DA-2W/DB-2W

DA-2S/DB-2S

DA-2.5/DB-2.5

DA-3/DB-3

DA-5/DB-5

DA-10

A

528/563

528/590

528/590

564/619

655/717

564/619

655/717

655/717

655/717

655/717

684

B

267/276

267/303

267/303

290/321

342/372

290/321

342/372

342/372

342/372

342/372

342

C

261/287

261/287

261/287

274/298

313/345

274/298

313/345

313/345

313/345

313/345

342

D

276

276

276

301

372

301

372

372

372

375

960

E

168

168

208

174

198

219

198

198

258

273

373

F

108

108

68

127

174

82

174

174

114

102

――

MODEL

6

6

6

6

6

6

6

5.5

5.5

5.5

5.5

5.5

5.5

5.5

60Hz50Hz

DA-0.25

DA-0.5

DA-1W

DA-1S

DA-1.5

DA-2W

DA-2S

DA-2.5

DA-3

DA-5

DA-10

W.L.L.(ton)

0.25

0.5

1

1

1.5

2

2

2.5

3

5

10

Test load(ton)

0.313

0.625

1.25

1.25

1.88

2.5

2.5

3.13

3.75

6.25

12.5

Standardlift(m)

3

3

3

3

3

3

3

4

4

4

4

Standard push button cordlength(m)

2.5

2.5

2.5

2.5

2.5

2.5

2.5

3.5

3.5

3.5

3.5

Load chain dia × mumber of falls

5.6×1

6.3×1

6.3×2

7.1×1

9.5×1

7.1×2

11.2×1

11.2×1

9.5×2

11.2×2

11.2×4

Lifting motoroutput(kw)

(DB)High:Low speed

0.5

0.9

0.9

1.7

3.4

1.7

3.4

3.4

3.4

3.4

3.4×2

Lifting speed(m/min)(DB)High : Low speed

7.8

7.3

3.6

6.8

8.7

3.4

6.9

5.5

4.35

2.75

2.7

9.3

8.6

4.3

8.2

10.3

4.1

8.1

6.5

5.15

3.25

3.2

MinimumdistanceH(mm)

520

530

705

585

730

790

730

730

940

1030

1390

Ampere(A)

2.5

4.5

4.5

8.7

15.3

8.7

15.3

15.3

15.3

15.3

15.3

Netweight

51(53)

56(59)

63(69)

72(76)

120(127)

84(91)

124(133)

128

145

163

396

ModelNo.

DA type(single speed)/DB type(double speed)

DIMENSIONS

6

6

6

6

6

6

5.5

5.5

5.5

5.5

5.5

5.5

DB-0.25

DB-0.5

DB-1W

DB-1S

DB-1.5

DB-2W

DB-2S

DB-2.5

DB-3

DB-5

0.25

0.5

1

1

1.5

2

2

2.5

3

5

0.313

0.625

1.25

1.25

1.88

2.5

2.5

3.13

3.75

6.25

3

3

3

3

3

3

3

4

2.5

2.5

2.5

2.5

2.5

2.5

2.5

3.5

4 3.5

5.6×1

6.3×1

6.3×2

7.1×1

9.5×1

7.1×2

11.2×1

11.2×1

9.5×2

11.2×2

0.5:0.17

0.9:0.3

0.9:0.3

1.7:0.57

3.4:1.14

1.7:0.57

3.4:1.14

3.4:1.14

3.4:1.14

3.4:1.14

7.8:2.6

7.3:2.4

3.6:1.2

6.8:2.2

8.7:2.9

3.4:1.1

6.9:2.3

5.5:1.8

4.35:1.4

2.75:0.9

9.3:3.1

8.6:2.8

4.3:1.4

8.2:2.7

10.3:3.4

4.1:1.3

8.1:2.7

6.5:2.1

5.15:1.7

3.25:1.0

520

530

705

585

730

790

730

730

940

1030

2.6

4.7

4.7

9.2

16.0

9.2

16.0

16.0

16.0

16.0

56(59)

62(66)

69(76)

79(84)

136(144)

92(100)

141(150)

144

162

179

1) The number bracketed in "Net weight" indicates 6m lift. 2) The length of power cord is 4core-5m (standard).3) Current ampere depends on the voltage and length of power cord.

1) The dimensions D,E depends on the lift. 2) For top and bottom hooks, see page 13.

SPECIFICATION

*The specification and dimensions may be changed without prior notice for improvement.

Elephant Lifting Products | http://www.elephantlifting.com

Page 6: SINGLE SPEED DOUBLE SPEED - Elephant Lifting

ELECTRIC CHAIN BLOCK WITH ELECTRIC TROLLEY4 push button type (DA・DB)For monorail

6 push button type (DA・DB)For crane

Option:Wiring box for saddle蘆Magnetic contactor and transformer

are included.蘆Operating voltage is 24V蘆Power cord and operating cord are

not included

Option:Wiring box for saddle蘆Magnetic contactor and transformer

are included.蘆Operating voltage is 24V蘆Power cord and operating cord are

not included

The drawing of electric trolley 2.5tis different from above drawing.

The drawing of electric trolley 3t,5t is different from above drawing.

AB C

H

K

I J

G

ED

FB

AC

JI

G

ED

F

K

H

250kg~2.5ton 1w~5ton7.5ton 10ton

4 push button type (DA・DB)For monorail

6 push button type (DA・DB)For crane

Elephant Lifting Products | http://www.elephantlifting.com

Page 7: SINGLE SPEED DOUBLE SPEED - Elephant Lifting

1205 ∞ 480DAM-7.5 7.5 9.38 4 3.5 3.4 1.8 2.1

DAM-0.25/DBM-0.25

DAM-0.5/DBM-0.5

DAM-1W/DBM-1W

DAM-1S/DBM-1S

DAM-1.5/DBM-1.5

DAM-2W/DBM-2W

DAM-2S/DBM-2S

DAM-2.5/DBM-2.5

DAM-3/DBM-3

DAM-5/DBM-5

DAM-7.5・DAM-10

20/24 10/12

DIMENSIONS

1) The number bracketed in "Net weight" indicates 6m lift.2) The lengh of power cord in standard is 4 core-0.5m in case of 4 push button, 7 core-0.5m in case of 6 push button.3) When you need 6 push button for crane instead of 4 push button, "C" should be added to the end of model name.4) We can supply the special electric trolley of which "Trolley mini radius" is the number bracketed off.*mark―When you install more than 2.5 ton chain block toⅠbeam width 100mm, please note that the strength of the rail may not be enough depends on the span.

1) The dimensions D,E depends on the lift. 2) For the dimensions β and γ, see page 12.3) The dimension K is in case of that "Traversing I beam width" is minimum.

6 5.5

6

6

6

6

6

6 5.5

5.5

5.5

5.5

5.5

5.5

60Hz50Hz 50Hz/60Hz50Hz/60Hz

100・

125・

150

DAM-0.25

DAM-0.5

DAM-1W

DAM-1S

DAM-1.5

DAM-2W

DAM-2S

DAM-2.5

DAM-3

DAM-5

DAM-10

W.L.L.(ton)

0.25

0.5

1

1

1.5

2

2

2.5

3

5

10

Test load(ton)

0.313

0.625

1.25

1.25

1.88

2.5

2.5

3.13

3.75

6.25

12.5

Standardlift(m)

3

3

3

3

3

3

3

4

4

4

4

Standard push button cordlength(m)

2.5

2.5

2.5

2.5

2.5

2.5

2.5

3.5

3.5

3.5

3.5

Lifting motoroutput(kw)

(DB)High:Low speed

0.5

0.9

0.9

1.7

3.4

1.7

3.4

3.4

3.4

3.4

3.4×2

Traversingmotor output

(kw)

0.4

0.75

0.75×2

Lifting speed(m/min)(DB)High : Low speed

7.8

7.3

3.6

6.8

8.7

3.4

6.9

5.5

4.35

2.75

2.7

9.3

8.6

4.3

8.2

10.3

4.1

8.1

6.5

5.15

3.25

3.2

High speed Low speedTraversing speed(m/min)

20/24 10/12

MinimumdistanceH(mm)

570

580

740

620

780

795

735

750

960

1050

1185

Traversing Ⅰbeam

width

75・

100・

125・

150

125・

150・

175

Trolleyminimum

radius(mm)

1100(800)

1500(800)

1500(1000)

2000(1000)

Netweight

73(77)

75(79)

92(102)

101(106)

192(200)

124(133)

197(206)

192

209

246

619

ModelNo.

6 5.5

6

6

6

6

6

6 5.5

5.5

5.5

5.5

5.5

5.5

125・150・175

100・

125・

150

DBM-0.25

DBM-0.5

DBM-1W

DBM-1S

DBM-1.5

DBM-2W

DBM-2S

DBM-2.5

DBM-3

DBM-5

0.25

0.5

1

1

1.5

2

2

2.5

3

5

0.313

0.625

1.25

1.25

1.88

2.5

2.5

3.13

3.75

6.25

3

3

3

3

3

3

3

4

4

2.5

2.5

2.5

2.5

2.5

2.5

2.5

4 3.5

3.5

3.5

0.5:0.17

0.9:0.3

0.9:0.3

1.7:0.57

3.4:1.14

1.7:0.57

3.4:1.14

3.4:1.14

3.4:1.14

3.4:1.14

0.4

0.75

7.8:2.6

7.3:2.4

3.6:1.2

6.8:2.2

8.7:2.9

3.4:1.1

6.9:2.3

5.5:1.8

4.35:1.4

2.75:0.9

9.3:3.1

8.6:2.8

4.3:1.4

8.2:2.7

10.3:3.4

4.1:1.3

8.1:2.7

6.5:2.1

5.15:1.7

3.25:1.0

570

580

740

620

780

795

735

750

960

1050

75 ・ 100 ・ 125

1100(800)

1500(800)

1500(1000)

2000(1000)

87(91)

91(96)

111(119)

121(126)

213(220)

144(153)

217(227)

209

226

263

A

482+2β

482+2β

482+2β

482+2β

516+2β

516+2β

516+2β

574+2β

574+2β

612+2β

612+2β

B

251+β

251+β

251+β

251+β

268+β

268+β

268+β

323+β

323+β

342+β

342+β

C

231+β

231+β

231+β

231+β

248+β

248+β

248+β

251+β

251+β

270+β

270+β

γ

75

75

75

75

100

100

100

100

100

125

125

D

168

168

208

174

198

219

198

198

258

273

――

E

108

108

68

127

174

82

174

174

114

102

――

F

242

242

242

242

288

288

288

316

316

336

696

G

120

120

120

120

148

148

148

160

160

170

360

I

267/276

267/303

267/303

290/321

342/372

290/321

342/372

342/372

342/372

342/372

342/342

J

261/287

261/287

261/287

274/298

313/345

274/298

313/345

313/345

313/345

313/345

313/342

K

108

108

108

108

122

122

122

167

167

172

172

M

――

――

――

――

――

――

――

――

――

――

798/960

MODEL

DAM type/DBM typeSPECIFICATION

*

*

*The specification and dimensions may be changed without prior notice for improvement.

Elephant Lifting Products | http://www.elephantlifting.com

Page 8: SINGLE SPEED DOUBLE SPEED - Elephant Lifting

ELECTRIC CHAIN BLOCK WITH GEARED TROLLEY2 push button type (DA・DB)For monorail

2 push button type (DA・DB)For monorail

4 push button type (DA・DB)For crane

4 push button type (DA・DB)For crane

Option:Wiring box for saddle蘆Magnetic contactor and transformer

are included.蘆Operating voltage is 24V蘆Power cord and operating cord are

not included

Option:Wiring box for saddle蘆Magnetic contactor and transformer

are included.蘆Operating voltage is 24V蘆Power cord and operating cord are

not included

250kg~2.5ton 1w~5ton 10ton

Elephant Lifting Products | http://www.elephantlifting.com

Page 9: SINGLE SPEED DOUBLE SPEED - Elephant Lifting

115 1

2.5

DAG-7.5 7.5 9.38 4 3.5 3.4 1.8 2.1 61 15 1185 3000 374

125・150・175

100・

125・

150

75・

100・

125

DAG-0.25/DBG-0.25

DAG-0.5/DBG-0.5

DAG-1W/DBG-1W

DAG-1S/DBG-1S

DAG-1.5/DBG-1.5

DAG-2W/DBG-2W

DAG-2S/DBG-2S

DAG-2.5/DBG-2.5

DAG-3/DBG-3

DAG-5/DBG-5

DAG-7.5・DAG-10

115

94

94

81

81

81

84

84

72

115

2

3.5

3.5

4

5.5

5.5

7

8

11.5

1

DIMENSIONS

1) The number bracketed in "Net weight" indicates 6m lift.2) The lengh of power cord in standard is 4 core-0.5m in case of 2 push button, 7 core-0.5m in case of 4 push button.3) When you need 4 push button for crane instead of 2 push button, "C" should be added to the end of model name.4) We can supply geared trolley of which I beam width is special.*mark―When you install more than 2.5 ton chain block toⅠbeam width 100mm, please note that the strength of the rail may not be enough depends on the span.

1) The dimensions D,E depends on the lift. 2) For the dimensions β and γ, see page 12.3) The dimension K is in case of that "Traversing I beam width" is minimum.

6 5.5

6

6

6

6

6

6 5.5

5.5

5.5

5.5

5.5

5.5

60Hz50Hz

125・

150・

175

100・

125・

150

DAG-0.25

DAG-0.5

DAG-1W

DAG-1S

DAG-1.5

DAG-2W

DAG-2S

DAG-2.5

DAG-3

DAG-5

DAG-10

W.L.L.(ton)

0.25

0.5

1

1

1.5

2

2

2.5

3

5

10

Test load(ton)

0.313

0.625

1.25

1.25

1.88

2.5

2.5

3.13

3.75

6.25

12.5

Standardlift(m)

3

3

3

3

3

3

3

4

4

4

4

Standardpush button

cord length(m)

2.5

2.5

2.5

2.5

2.5

2.5

3.5

3.5

3.5

3.5

Lifting motoroutput(kw)

(DB)High:Low speed

0.5

0.9

0.9

1.7

3.4

1.7

3.4

3.4

3.4

3.4

3.4×2

Lifting speed(m/min)(DB)High : Low speed

7.8

7.3

3.6

6.8

8.7

3.4

6.9

5.5

4.35

2.75

2.7

9.3

8.6

4.3

8.2

10.3

4.1

8.1

6.5

5.15

3.25

3.2

Hand chaineffort

[approx.](kgf)

Trolley Traversedistance on pulling

1m hand chain(mm)

115

94

94

81

81

81

84

84

72

61

2

3.5

3.5

4

5.5

5.5

7

8

11.5

19

MinimumdistanceH(mm)

540

550

715

595

725

785

725

740

950

1040

1165

Traversing Ⅰbeam width

75・

100・

125

Trolleyminimum

radius(mm)

900

1100

1100

1200

1200

1200

1700

1700

2300

3000

900

Netweight

64(69)

68(75)

81(91)

89(97)

145(156)

109(120)

149(162)

161

178

214

513

ModelNo.

6 5.5

6

6

6

6

6

6 5.5

5.5

5.5

5.5

5.5

5.5

DBG-0.25

DBG-0.5

DBG-1W

DBG-1S

DBG-1.5

DBG-2W

DBG-2S

DBG-2.5

DBG-3

DBG-5

0.25

0.5

1

1

1.5

2

2

2.5

3

5

0.313

0.625

1.25

1.25

1.88

2.5

2.5

3.13

3.75

6.25

3

3

3

3

3

3

3

4

4

4

2.5

2.5

2.5

2.5

2.5

2.5

2.5

3.5

3.5

3.5

0.5:0.17

0.9:0.3

0.9:0.3

1.7:0.57

3.4:1.14

1.7:0.57

3.4:1.14

3.4:1.14

3.4:1.14

3.4:1.14

7.8:2.6

7.3:2.4

3.6:1.2

6.8:2.2

8.7:2.9

3.4:1.1

6.9:2.3

5.5:1.8

4.35:1.4

2.75:0.9

9.3:3.1

8.6:2.8

4.3:1.4

8.2:2.7

10.3:3.4

4.1:1.3

8.1:2.7

6.5:2.1

5.15:1.7

3.25:1.0

540

550

715

595

725

785

725

740

950

1040

A

344

344

349

349

380

380

380

385

385

452

423/596+2β

B

218+β

218+β

223+β

223+β

236+β

236+β

236+β

237+β

237+β

255+β

255/428+β

C

126-β

126-β

126-β

126-β

144-β

144-β

144-β

148-β

148-β

166-β

168/168-β

γ

75

75

75

75

100

100

100

100

100

125

125

D

168

168

208

174

198

219

198

198

258

273

――

E

108

108

68

127

174

82

174

174

114

102

――

F

190

190

221

221

259

259

259

288

288

327

687

G

100

100

116

116

136

136

136

150

150

169

360

I

267/276

267/303

267/303

290/321

342/372

290/321

342/372

342/372

342/372

342/372

342

J

261/287

261/287

261/287

274/298

313/345

274/298

313/345

313/345

313/345

313/345

313/342

K

92

92

104

104

134

134

134

142

142

167

167

M

――

――

――

――

――

――

――

――

――

――

793/960

MODEL

900

1100

1100

1200

1200

1200

1700

1700

2300

900 69(75)

75(81)

87(97)

96(105)

162(173)

116(128)

166(179)

177

194

231

*

*

DAG type/DBG typeSPECIFICATION

*The specification and dimensions may be changed without prior notice for improvement.

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Page 10: SINGLE SPEED DOUBLE SPEED - Elephant Lifting

ELECTRIC CHAIN BLOCK WITH PLAIN TROLLEY2 push button type (DA・DB)For monorail

2 push button type (DA・DB)For monorail

4 push button type (DA・DB)For crane

4 push button type (DA・DB)For crane

Option:Wiring box for saddle蘆Magnetic contactor and transformer

are included.蘆Operating voltage is 24V蘆Power cord and operating cord are

not included

Option:Wiring box for saddle蘆Magnetic contactor and transformer

are included.蘆Operating voltage is 24V蘆Power cord and operating cord are

not included

250kg~2.5ton 1w~5ton

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Page 11: SINGLE SPEED DOUBLE SPEED - Elephant Lifting

DAP-0.25/DBP-0.25

DAP-0.5/DBP-0.5

DAP-1W/DBP-1W

DAP-1S/DBP-1S

DAP-1.5/DBP-1.5

DAP-2W/DBP-2W

DAP-2S/DBP-2S

DAP-2.5/DBP-2.5

DAP-3/DBP-3

DAP-5/DBP-5

DIMENSIONS

1) The number bracketed in "Net weight" indicates 6m lift.2) The lengh of power cord in standard is 4 core-0.5m in case of 2 push button, 7 core-0.5m in case of 4 push button.3) When you need 4 push button for crane instead of 2 push button, "C" should be added to the end of model name.4) We can supply plain trolley of which I beam width is special.*mark―When you install more than 2.5 ton chain block toⅠbeam width 100mm, please note that the strength of the rail may not be enough depends on the span.

1) The dimensions D,E depends on the lift. 2) For the dimensions β and γ, see page 12.3) The dimension K is in case of that "Traversing I beam width" is minimum.

6 5.5

6

6

6

6

6

6 5.5

5.5

5.5

5.5

5.5

5.5

60Hz50Hz

125・150・175

100・

125・

150

DAP-0.25

DAP-0.5

DAP-1W

DAP-1S

DAP-1.5

DAP-2W

DAP-2S

DAP-2.5

DAP-3

DAP-5

W.L.L.(ton)

0.25

0.5

1

1

1.5

2

2

2.5

3

5

Test load(ton)

0.313

0.625

1.25

1.25

1.88

2.5

2.5

3.13

3.75

6.25

Standardlift(m)

3

3

3

3

3

3

3

4

4

4

Standardpush button

cord length(m)

2.5

2.5

2.5

2.5

2.5

2.5

2.5

3.5

3.5

3.5

Lifting motoroutput(kw)

(DB)High:Low speed

0.5

0.9

0.9

1.7

3.4

1.7

3.4

3.4

3.4

3.4

Lifting speed(m/min)(DB)High : Low speed

7.8

7.3

3.6

6.8

8.7

3.4

6.9

5.5

4.35

2.75

9.3

8.6

4.3

8.2

10.3

4.1

8.1

6.5

5.15

3.25

MinimumdistanceH(mm)

540

550

715

595

725

785

725

740

950

1040

Traversing Ⅰbeam width

75・

100・

125

Trolleyminimum

radius(mm)

900

1100

1100

1200

1200

1200

1700

1700

2300

900

Netweight

58(61)

63(67)

73(79)

81(85)

137(144)

100(108)

140(149)

152

169

205

ModelNo.

A

201

201

199

199

238

238

238

246

246

289

B

75+β

75+β

73+β

73+β

94+β

94+β

94+β

98+β

98+β

123+β

C

126-β

126-β

126-β

126-β

144-β

144-β

144-β

148-β

148-β

166-β

γ

75

75

75

75

100

100

100

100

100

125

D

168

168

208

174

198

219

198

198

258

273

E

108

108

68

127

174

82

174

174

114

102

F

190

190

221

221

259

259

259

288

288

327

G

100

100

116

116

136

136

136

150

150

169

I

267/276

267/303

267/303

290/321

342/372

290/321

342/372

342/372

342/372

342/372

J

261/287

261/287

261/287

274/298

313/345

274/298

313/345

313/345

313/345

313/345

K

92

92

104

104

134

134

134

142

142

167

MODEL

125・150・175

100・

125・

150

75・

100・

125

6 5.5

6

6

6

6

6

6 5.5

5.5

5.5

5.5

5.5

5.5

DBP-0.25

DBP-0.5

DBP-1W

DBP-1S

DBP-1.5

DBP-2W

DBP-2S

DBP-2.5

DBP-3

DBP-5

0.25

0.5

1

1

1.5

2

2

2.5

3

5

0.313

0.625

1.25

1.25

1.88

2.5

2.5

3.13

3.75

6.25

3

3

3

3

3

3

3

63

4

4

2.5

2.5

2.5

2.5

2.5

2.5

2.5

5.52.5

3.5

3.5

0.5:0.17

0.9:0.3

0.9:0.3

1.7:0.57

3.4:1.14

1.7:0.57

3.4:1.14

3.4:1.14

3.4:1.14

3.4:1.14

7.8:2.6

7.3:2.4

3.6:1.2

6.8:2.2

8.7:2.9

3.4:1.1

6.9:2.3

5.5:1.8

4.35:1.4

2.75:0.9

9.3:3.1

8.6:2.8

4.3:1.4

8.2:2.7

10.3:3.4

4.1:1.3

8.1:2.7

6.5:2.1

5.15:1.7

3.25:1.0

540

550

715

595

725

785

725

740

950

1040

900

1100

1100

1200

1200

1200

1700

1700

2300

900 64(67)

69(73)

79(86)

89(93)

153(160)

108(116)

157(167)

168

185

221

DAP type/DBP typeSPECIFICATION

*The specification and dimensions may be changed without prior notice for improvement.

*

*

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Page 12: SINGLE SPEED DOUBLE SPEED - Elephant Lifting

Trolley modelW.L.L.(ton)(number of falls)

Min.I-beam width   (C)

0.25・0.5600×190×16/35

130000

600 ×190×13/25

98400

450 ×175×13/26

48800

450 ×175×11/20

39200

400 ×150×12.5/25

31700

400 ×150×10/18

24100

350 ×150×12/24

22400

350 ×150×9/15

15200

300 ×150×11.5/22

14700

300 ×150×10/18.5

12700

300 ×150×8/13

9480

250 ×125×10/19

7310

250 ×125×7.5/12.5

5180

200 ×150×9/16

4460

200 ×100×7/10

2170

180 ×100×6/10

1670

150 ×125×8.5/14

1760

150 ×75×5.5/9.5

819

125 ×75×5.5/9.5

538

100 ×75×5/8

281

1S・1W

1.5・2S・2W

2.5・3W

5

7.5

10

17(a)

(b)

(a)

(b)

(a)

(b)

(a)

(b)

(a)

(b)

(a)

(b)

(a)

(b)

17

26

47

33

58

58

308 264 207 218 156 169 112 124 104 66 75 5022 25 21 27 21 27 24 30 30 26 30 30

288 240 194 201 212 150 163 106 118 98 54 6320

30228 22

25831 24 27 33 27 33 30 36 36 31 36

314 266 218 236 172 179 190 128 141 9615

32621 16

28023 17 26 19 22 28 22 28 31

300 252 204 222 158 165 176 114 12710 16 11 18 12 21 14 17 23 17 23

312 266

426 294 24613

44623 22

30618 23

19824

15226

420 294 2467

44617 16

30622 17

19818

15220

426 294 2467

44623 16

30622 17

19818

15220

10829

7020

Combination of Electric Trolleys with Traversing Rails

Combination of Plain/Geared Trolley with Traversing Ralis

0.25・0.5

600×190×16/35

130000

600 ×190×13/25

98400

450 ×175×13/26

48800

450 ×175×11/20

39200

400 ×150×12.5/25

31700

400 ×150×10/18

24100

350 ×150×12/24

22400

350 ×150×9/15

15200

300 ×150×11.5/22

14700

300 ×150×10/18.5

12700

300 ×150×8/13

9480

250 ×125×10/19

7310

250 ×125×7.5/12.5

5180

200 ×150×9/16

4460

200 ×100×7/10

2170

180 ×100×6/10

1670

150 ×125×8.5/14

1760

150 ×75×5.5/9.5

819

125 ×75×5.5/9.5

538

100 ×75×5/8

281

1S・1W

1.5・2S・2W

2.5・3W

5

7.5

10

32(a)

(b)

(a)

(b)

(a)

(b)

(a)

(b)

(a)

(b)

(a)

(b)

(a)

(b)

31

47

67

48

73

73

294 250 193 204 155 98 110 90 52 61 362 5 2 7 8 4 1 0 1 0 6 1 1 1 1

194 145 88 100 80 42 512403 5 6 2 8 8 4 9

300 252 204 222 158 165 176 114 1273

3129 4

26611 5 14 7 10 16 10 16

7013

8219

187 205 141 148 159 97 1102957

2499 3

273 2254257 6

28512 7

23914

19517

13814

14919

1778

13110

372 240 19211

39221 20 21

14422

9824

372 240 19211

39221 20 21

14422

9824

8713

12 5 9 14 8 155311

蘆For understanding the descriptions at the upper row of the Table: 1. As for the rails belonging to the blue indicated zone, the standard type trolleys can be fitted to each of them. 2. As for the rails belonging to the gray-indicated zone, such trolleys as having special dimensions to meet them

must be prepared separately.蘆For understanding the descriptions at the medium row of the Table: Each of the figures indicated at this row shows the distance [a](unit:mm) of the sketch at right side. This distance [a] may be zero or negative depending on the combination of the standard trolley with some types of

rails: for this case, no figure is given here because such combination can't be put in actual application. In the case of the combination indicated with a blue figure, the trolley's top is higher than the rali's top so that the torlley may touch the ceiling

suspending the rail (H≦K):pay attention to this.蘆For understanding the descriptions at the lower row of the Table: Each of the figures indicated at this row shows the distance [b](unit:mm) of the sketch at the right side. The distance [b] may be zero or negative

depending on the combination of the standard trolley with some type of rails: for this case, no figure is given here because such combination can't be put in actual application. Also for the rails whose thickness t2 is too thin to hold the rated load, no figure is given.

If there is even one blank at either of the upper, medium and lower rows of the Table, this means that such relevant rail can't be used to together with the trolleys.In this way, referring to the Table, you will see what type of rail(I beam) is suited to the trolley you have selected.Then it is needed to check if such rail satisfies the following condition: even if it is given a 125% of the rated safety load, its deflection amount shall be 1/1200 of its support span or less. That is, the I beam to be selected shall have its moment of inertia of the longitudinal section (lx) be as follows:

lx: Moment of inertia of the logitudinal section ≧ 119.1×W×L2

In which,W: W.L.L.×1.25+Chain block's own weight(ton)L: Support span(m)

※continued on 12

H×B×t1/t2(袢)蠢χ(袍4)

I-beam

Trolley modelW.L.L.(ton)(number of falls)

Min.I-beam width   (C)

H×B×t1/t2(袢)蠢χ(袍4)

I-beam

trolley's top B/4

(a)(c)(b)

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Page 13: SINGLE SPEED DOUBLE SPEED - Elephant Lifting

※continued from page 11For "Combination of Electric Trolleys with Traversing Rails", the following must be taken note of:At the medium row of the table:In the case of the combination indicated with a gray zone, the relation H≦K applies to both plain trolley and geared trolley.In the case of the combination indicated with a blue zone, the relation H≦K applies only to the geared trolley.

*The dimensions A, B, C of the trolley will vary with the change of the traversing rail's width to be used.The figure β in the Table can be obtained from the following equation: β=1/2x[width(mm) of the traversing rail-γ]

NOTES ON THE WIRING DIAGRAM

HOIST CLASSIFICATION

DA

DB

M5

M5

FEM classification

2m

2m

ASME classification

H3

H3

International protection

IP54

IP54

JIS/ISO classification

1. Our electric chain blocks(with the trolleys included), either DA type or DB type, are usually designed to operate on the 3-phase power source.

The electrical parts used for our chain blocks are all the precision ones which can normally operate even with an accidental voltage drop (with a 10% reduction of the rated voltage)

2. As standard, our lifting motor (LM) and trolley motor (TM) are respectively assured of the following ratings.

In the case of the DB type, however, its rating will be like:

3. As to the 4-core power cord, or the 7-core cabtyre cord used for the DAGC, DBGC, DAPC or DBPC type, they are each usually of 5m in length. The cords of other length than the above, or of special dimensions, are available upon request.

4. When connecting the power cord to the power source, take care of its correct phase so that the lifting motor can rotate in UP direction and DN direction according to the push of the UP button and DN button on the control switch. If the connection phase is reversed, the negative phase protector starts to work to prevent the lifting motor from rotating in either direction. If this occurs, exchange the connection phase of the black and red leads from each other: at the time, avoid changing the wire connections in the control switch, chain block and trolley.

5. The running direction of the electric trolley and/or the saddle has been decided at the shipment, and it may be changed, at your site, by changing the wire connection at the control switch case.

LM

TM

Kind of Insulation

E

E

Short time duty

30 minutes

15 minutes

Intermittent duty

40% ED, Number of starts : 240/h

25% ED, Number of starts : 240/h

High speed

30 minutes

Low speed

15 minutes

Intermittent duty

High speed

40% ED, Number of starts : 240/h

Low speed

20% ED, Number of starts : 120/h

Short time duty

*The specification and dimensions may be changed without prior notice for improvement.

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Page 14: SINGLE SPEED DOUBLE SPEED - Elephant Lifting

DAM-20 20 4 10 12 1.5 ∞ 11.2×8

DAG-20 20 4 - - 7000 11.2×8

DA-15

DA-20

DA-30

DA-50

W. L. L.(Ton)

15

20

30

50

Standard lift(m)

4

4

4

4

Lifting speed(m/min)

50Hz

1.8

1.3

0.9

0.5

60Hz

2.1

1.6

1.0

0.6

Lifting motoroutput(kw)

3.4×2

3.4×2

3.4×2

3.4×2

Trolley min radius(mm)

1800

2070

2500

2900

No. of load chain fall

11.2×6

11.2×8

11.2×12

11.2×22

Model No.

LARGE CAPACITY CHAIN BLOCK

HOOK DIMENSIONS・BOTTOM HOOK WEIGHT・LOAD CHAIN WEIGHT

Electric chain block

Electric chain block with electric trolley

Electric chain block with geared trolley

DAM-15

W. L. L.(Ton)

15

Standard lift(m)

4

Traversing speed(m/min)

50Hz

10

60Hz

12

Traversing motoroutput(kw)

1.5

Trolley min radius(mm)

No. of load chain fall

11.2×6

Model No.

DAG-15

W. L. L.(Ton)

15

Standard lift(m)

4 - -

Trolley min radius(mm)

7000

No. of load chain fall

11.2×6

Model No.

Max working load & number of falls 0.25

74

15

26

35

18

0.7

1

0.68

0.49 0.5 1.5 2S 2W 2.5 7.5 10

84

14

26

43

19

103

15

30

50

25

136

26

37

65

35

136

26

37

65

35

136

26

37

65

35

3.5

1

1.96

3.5

1

2.66

3.5

1

165

2S

35

48

60

49

11.5

2

1.96

3.92

183

2W

35

58

70

53

18

2

2.66

5.33

231

48

72

85

63

65

3

2.66

8.00

231

48

72

85

63

80

4

2.66

10.672.66

5.5

2

1.10

2.20

0.8

1

0.86

1.7

1

1.10

3.7

1S 1W

2

0.86

Bottom hook weight(kg)

No. of fall load chain

Load chainweight(kg)

Per meter

Per lift meter

蘆A hook is produced by the process of hot forging, and so its dimensions may have some errors : ±2% for 0.25~5t hook and ±3% for the 7.5 and/or 10t hook.

DIMENSION(mm)

A

B

C

D

E

1.72(Applicable to both top & bottom hooks)

蘆Class code: It identifies the type (single speed or dual

speed type), the number of buttons on the control switches and kinds of trolleys (electric, geared or plain). See the sketches at right.蘆Rated load capacity: It shows the rated load capacity(ton) of the

relevant chain block.蘆Number of falls: It Identifies whether the relevant chain

block is the 1-fall type or the 2-fall type block(S=1, W=2).

Note: Indication of the number of falls is omitted for certain model in the case where it has been specified according to its rated load capactiy.

Reading of Model/Code Class Code

Typical Examples

To show the number of falls

To show the rated loadcapactiy(ton)

To show the class of eachmodel

DA-0.25DBP-3DAG-2 SDAMC-1 W

◎Usually the pushbuttons located on the control switch are labeled as "UP", "DN", "L", "R", "E", "W", "S" and "N". The other types of labeling are avaliable upon request.

◎In the case of the dual speed type (DB type), the chain block can be wound UP and DOWN at either high speed or low speed. The UP↑ and Down↓ buttons are each of push-push type: at the first push, it provided low speed operation and at the second push, it provides high speed operation.

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Page 15: SINGLE SPEED DOUBLE SPEED - Elephant Lifting

Traversing, Traveling withTrolley and Saddle.

The electric chain block, while hoisting any of loads, may be moved in lateral or longitudinal direction when used in combination with a trolley or saddles which is fitted on a rail. Usually, the trolley is used for a lateral motion of the electric chain block and saddles for a longitudinal motion of it.And when the chain block moves laterally, we call it as "traversing" and when it moves longitudinally, we call it "traveling".Depending on your job requirements, the ELEPHANT electric chain blocks may be combined with different types of saddles of our own; refer to our catalog"ELEPHANT Electric Saddles".

Short Time Duty Rating andIntermittent Duty Rating

As a criterion to indicate the strength and durability of our electric chain blocks. We have specified the ratings of the short time duty and intermittent duty concerning their included electric motors-see the page 12 of catalogs. 蘆Short Time Duty Rating"Short time duty rating" means the limited time that the admissible temperature limit of its electric motor won't be exceeded, when the electric chain block is operated continuously on the below cycle.

蘆Intermittent Duty RatingCompared with "short time duty rating", the temperature of motor rises gradually by properly giving rests to the chain block between its operating periods (lifting and lowering). The percentage duty cycle ED is found as follows.

based on the maximum cycle period of 10 minutes. The number of starts/h also affects the rise of temperature. Thus these two factors are specified to show the intermittent duty rating of the electric chain block under the specification of which the electric motor can be operated safely without exceeding its admissible temperature limit.

Lift and Length ofPushbutton Switch Cord

DEFINITION OF WORDS

As the electric chain block is operated, its bottom hook moves up and down and the longest distance of this motion is called a "lift". In other words, the lift refers to the distance between the bottom hook's highest position (with the upper limit switch actuated) and its lowest positon (with the lower limit switch actuated).The length of the pushbutton switch cord refers to the distance between the bottom of dimension L and the lower surface of the pushbutton switch case.

Lower limit positon

upper limit positon

Pus

hbut

ton

cord

leng

thL

Lift

Saddle

Saddle

Traveling

Traversing

Operating periods(t1+t3)

Operating + Rest periods(T)%ED= ×100

*The specification and dimensions may be changed without prior notice for improvement.

1 cycle

1m lower

3 sec. rest

3 sec. rest

Tested by W.L.L.

1m lift

T(1 cycle)(maximum10minutes)

lower

rest

rest

Tested by 63% of W.L.L.

lift

t1 t2 t3 t4

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Page 16: SINGLE SPEED DOUBLE SPEED - Elephant Lifting

ELEPHANT CHAIN BLOCK CO.,LTD.OSAKA, JAPAN

2004.10.5000http://www.elephantlifting.com

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Elephant Lifting Products