singapore india - ace petro networksacepetro.com/apn-broucher.pdf · ace petro networks is a...

Ace Petro Networks is a Singapore based Private Limited Company, incorporated in 2003. It is up coming in the market and we serve quality products to customers, in accordance with their customized specification or in compliance with API or ASME Standards. We have already established ourselves as a reputed supplier within our work scope. We also have a strong & potential team working on Engineering, Quality, Sales and Marketing and with our experience & commitment, we are determined to deliver the highest quality products to achieve customers’ trust.

We believe in forming long-term relationships with all our customers and delivering products within scheduled time and budget of our customers. Our company has formed a strategic alliance with approved vendors with ISO & API Certifications

Our Company

Singapore India

1, Bukit Batok Crescent 31/39, TMP Nagar#06-35, Wcega Plaza, P/ Code 658064 Padi, Chennai, Pin 600 050Tel 65-63163893 Tel 91-44-26259294 Fax 65-63163891 Fax [email protected] [email protected] www.acepetro.com

Components for Valve and Sealing Quality products for Oil & Gas, Marine and Petrochemical Industries

APNAPNAPN

Our Products

• Gaskets (RTJ) R Series RX Series BX Series

• Spiral wound gasket Type I Filler with winding strip Type II Filler with Winding strip & Outer ring Type III Filler with Winding strip & Inner ring Type IV Filler with Winding strip, Outer & Inner ring

Blind flangeThreaded flange

Ball

R Series

Bonnet gasket (flat type)

Customized gasket

AdapterGate

Bonnet Bearing Cap Gland

Stem Hand WheelSeat rings

Gate Valve Part List Item Description Qty 1 Handwheel aseembly 1 2 Bearing Cap 1 3 Grease Fitting 2 4 O-Ring 1 5 Bearing Race 4 6 Thrust Bearing 2 7 O-Ring 1 8 Stem Adapter 1 9 Stem Pin 1 10 Packing Gland 1 11 “J” Packing 1 12 Nut 8 13 Stud 8 14 Bonnet 1

Item Description Qty 15 Grease Fitting 1 16 Gasket 1 17 Stem 1 18 Gate 1 19 Retainer Plate 2 20 Seat Ring 2 21 Seal Ring (Seat Ring) 2 22 Pin (Not Shown) 2 23 Body 1 24 Guide 2 25 Seal Ring (Body Bushing) 2 26 Body Bushing 2 27 Name Plate (Not Shown) 1

1

24,19 23 20 21 26 25

87956

1011

1416

342

17

1312

1516

* Material :AISI grads Dimension:ASME/API Standards Or Customers Specifications

Adaptors Hand wheels Gland Ball ½” to 16”

Weld neck flange Instrument flange

Bonnet gasket (flat type) Customized gaskets

• Valve components Seat ring Bonnet Gate Stem Bearing cap

• Flanges (API 6A) Threaded flange Blind flange

Instrument flangeWeld neck flange

APNAPNAPN

RX Series

BX Series

* Material :AISI grads Dimensis on:ASME/API Standards Or Customers SpecificationsInstrument flangeWeld neck flange


FastenersMaterial ASTM A194 Grade B7 & B7MASTM A193 Grade 2H & 2HM

Instrument valve fittingMaterial SS316, SS316L CS, Alloy 400& Alloy 600

Hammer UnionMaterial ASTM and AISI standards &confirm to API 16C Specifications

Open & close Die forgingsMaterial ASTM and AISI standards (or)Customer specifications & drawings

Investment castingCustomer specification & drawings

Iron & steel castingCustomer specification & drawings

Quarter turn Gear BoxCustomer specified brands and applications

Forged Steel flangesMaterial ASTM and AISI standards (or)Customer specifications & drawings

Agency Products

Dimension Range For Open Die Forgings

Other services • Heat treatment • Vacuum Heat treatment • Plating (Copper Zinc, Silver.Xylon) • Nitriding • Plasma nitriding • Laser welding • Lapping • Zinc phosphate • Molybdenum disulphide coating

Fastener

Hammer Unions

Open & close Die forging

Investment casting

Iron & steel casting

D

h

OD

h

ID

D max = 1.800mmh max = 400 mmmax. weight = 9.000 kg

OD max = 950mmh max = 2.500 mmmax. weight = 4.500 kg

L

D

OD

ID

h

D max = 2.200mmh max = 800 mmmax. weight = 6.000 kg

D max = 850mmh max = 10.000 mmmax. weight = 12.000 kg

gear box

Instrument valve & accessories, Tube fittings, manifolds

Forged steel flanges

APNAPNAPN

Zinc phosphate • ZMolybdenum disulphide coating • MIron & steel castinggear boxForged steel flanges


Our Process

Receipt of PO / Job Order with or without Trial Order( With or without Mateial)

EnquiryDrawingsMaterial SpecificationsMachining DimensionsPacking RequirementsPlating procedures

Production PlanProcess Flow ChartControl PlanOperating StandardWork InstructionsDaily Production LogFirst Off Inspection reportInprocess Inspection report

Cost Sheet

HR & Training

Shopfloor Team

Auditors ( Internal & External) Process Owners / Managers

Performance Improvements

Coordination & Potential Improvements

Management Representative

Monogram Punching forAPI Products

Receipt of Products / fromSupplier Material

To control the Records for effectiveManagement System of QMS in linewith API / ISO requirements

Process Management View

Processes Behaviours Performance

Influences Management Systems Knowledge & Skills Structure & Roles Attitude Perceptions IT Systems

Inform / Send copy toPurchasing / Production

& Quality

IndentList of Approved SuppliersDrawingsMaterial SpecificationsPacking RequirementsPlating proceduresSuplier RegistrationSupplier Assessment & Rating

Internal Audit

Input to MRM

Input to MRM

Quality Objectives

Control of Documents

Control of Records Corrective Action

Control of NC Product

Identification & Test Status Matrix

Master List of Measuring DevicesCalibration History Card

Tooling Management &Maintenance

Input to MRM• Results of Audits• Customer Feedback• Process Performance & Product Conformity• Status of Preventive and corrective actions• Followup actions of Previous MRM• Changes that could affect the quality• Management System• Recommendations for improvemen• Trends of Product Conformity• Changes to applicable petroleum and natural gas industry standards• Recommendations for improvement• Quality Objectives Inward Register

Identification Tags

Master list of GaugesMaster List of DrawingsTool Life recordMaster List of EquipmentHistroy RecordList of Critical Spares

Identification & Test Status -Tooling Management Matrix

ACE PETRO NETWORKS - Process Management

Interact and obtain customer feedback

Interact and obtain Clarifications No

No Yes

Yes

Yes ReceiveDesign documents /

Information / Drawings

Submission of Quote by Marketing

Issue of Internal Work Order

Preparation of Process Flow Chart, Control Plan& Operating Standard by Production & QA

Production

Purchasing

Store

Quality Assurance

Outsourcing Quality Assurance

Marketing(Review the

Enquiry Review& accept the

order)

Design & Development byACE Petro Networks ( India)

Pvt. Limited

Customer / ClientRequirements

Customerprovideddesign

Feasible

Control of Monitoring &Measuring devices

Final inspection ReportProcess Capability

Improvement reports

PlatingrequiredPacking

API Monogrammarking Procedure

Preventive Action

Material List of RecordsMaterial List of Documents

To control the Documents, Drawings, Instructions, Manuals,Procedures, Process Maps, Work Formats, ExternalOrigin Standards Instructions for effective ManagementSystem of QMS in line with API / ISO requirements

Continual Improvement

Proactive Quality“Create Quality Management System as perAPI / ISO that will produce less or no defects”

Management Review

Customer Feedback

ResultsResults

Investors

Legends Procedures

Process

Inputs / Information

Activity

Driven bycustomerneeds

Led bySeniorMgmt

Enabled by FLCBAssocites

• Control of Documents• Control of Records• Management Review• Internal Audit

• Control of NC Product• Corrective action• Preventive action

Opportunities for improvement• Cost Reduction • Cycle Time Reduction• Quality improvement• Enhance the Skill set

APNAPNAPN


APN Ring joint gaskets are being manufactured according to API6A and ASME B16.20 Standards and Marked with API monogram and licence no. It can be used in high pressure vessels, Petrochemical and gas plants, valves in pipe lines and oil field productions equipments up to PSL 1 to 4 standards.

Materials The material of a gasket should be selected based on the service condition and flange material. The most common materials which are used for production are shown below. The other type of stainless steel and nickel alloy materials are also available to meet customer requirements

Ring Joint Gaskets

Material

Ring identification

Brinell (Max)

Rockwell (Max)

Soft Iron Low Carbon 4-6% Chrome 304 Stainless 304L Stainless 316 Stainless 316L Stainless Nickel Alloy Steel 1/2% Moly Steel Steel Steel Steel

D S F5 S304 S304L S316 S316L 825

90 120 130 160 160 160 160 D3

56 68 72 83 83 83 83 200Hard

ness

Ring joint gasket material - Hardness Chart

A R1

23º ±0º 30’

P

H

R1C

P

B

A

R series Ring joint gasketsR series ring joint gaskets have both oval and Octagonal cross section and they are having identical PCD. The flanges have flat bottom groove. Both shapes can be used and it suits the flanges with API 6A, ASME B16.5, ASME 16.47 A series and BS 1560 standards

NominalPipe

ASM

EPr

essu

re R

atin

g in

lbs

API-6

B

150

300/600

900

1500

2500

2000/3000

5000Ring

Num

ber a

t Pre

ssure

Clas

s Rat

ing

½” ¾” 1 1-¼” 1-½” 2” 2-½” 3” 3-½” 4” 5” 6” 8” 10” 12” 14” 16” 18” 20” 22” 24” 26” 28” 30” 32” 34” 36”

R-15 R-17 R-19 R-22 R-25 R-29 R-33 R-36 R-40 R-43 R-48 R-52 R-56 R-59 R-64 R-68 R-72 R-80 R-76

R-11 R-13 R-16 R-18 R-20 R-23 R-26 R-31 R-34 R-37 R-41 R-45 R-49 R-53 R-57 R-61 R-65 R-69 R-73 R-81 R-77 R-93 R-94 R-95 R-96 R-97 R-98

R-12 R-14 R-16 R-18 R-20 R-24 R-27 R-31 – R-37 R-41 R-45 R-49 R-53 R-57 R-62 R-66 R-70 R-74 – R-78 R-100 R-101 R-102 R-103 R-102 R-105

R-12 R-14 R-16 R-18 R-20 R-24 R-27 R-35 – R-39 R-44 R-46 R-50 R-54 R-58 R-63 R-67 R-71 R-75 – R-79 – – – – – –

R-13 R-16 R-18 R-21 R-23 R-26 R-28 R-32 – R-38 R-42 R-47 R-51 R-55 R-60 – – – – – – – R-101 R-102 R-103 R-104 R-105

– – R-16 R-18 R-20 R-23 R-26 R-31 – R-37 R-41 R-45 R-49 R-53 R-57 R-61 R-65 R-69 R-73 – – – – – – – –

– – R-16 R-18 R-20 R-24 R-27 R-35 R-37 R-39 R-44 R-46 R-50 R-54 – – – – – – – – – – – – –

Octagonal Oval

APNAPNAPN

Chart 1


Ring Joint Gaskets

23º ±0º 15’P

23º ±0º 15’

P

D

H

CP P

A00700

AR1

23º ±0º 30’P

a

H

R1

D

ODC

How to orderThe series of gaskets indicated are available in ex woks/ex stock or will be ready in a short lead time. Please submit the following data when ordering.E.g., • Standard of gasket (API/ASME) • Type of material (SI,LCS,S316,Inconel 825 etc) • Shapes of Gasket (Oval or Octagonal) • Ring Size • Coating requirements (note: Normally soft Iron and Low carbon steel gaskets are coated with electroplated Zinc) • Packing, labelling and shipping requirements Or Customer specifications

NominalPipe

API-6

B

2000lbs

3000lbs

5000lbsRi

ng N

umbe

r at

Pres

sure

Clas

s Rat

ing

1” 1–3/8” 1–1/2” 1–13/16” 2” 2–1/2” 2–9/16” 3” 3–1/2” 4” 4–1/16” 5” 6” 8” 10” 12” 14” 16” 18” 20”

– – RX-20 – RX-23 RX-26 – RX-31 – RX37 – RX-41 RX-45 RX-49 RX-53 RX-57 – RX-65 RX-69 RX-73

– – RX-20 – RX-24 RX-27 – RX-31 – RX37 – RX-41 RX-45 RX-49 RX-53 RX-57 – RX-69 RX-73 RX-82

– RX-201 RX-20 RX-205 RX-24 RX-27 RX-201 RX-35 – RX-39 RX-215 RX-44 RX-46 RX-50 RX-54 – RX-63 – – –

Chart 2

NominalPipe

API-6

BX

2000lbs

3000lbs

5000lbs

10000lbs

15000lbs

20000lbs

Ring N

umber

at Pre

ssure

Class R

ating

1–11/16” 1–13/16” 2–1/16” 2–9/16” 3–1/16” 4–1/16” 5–1/8” 6–5/8” 7–1/16” 8–9/16” 9” 11” 11–5/32” 13–5/8” 16–3/4” 18–3/4” 21–1/4” 26–3/4” 30”

– – – – – – – – – – – – – – – – – BX-167 BX-303

– – – – – – – – – – – – – – – – – BX-168 BX-303

– – – – – – – – – – – – – BX-160 BX-161 BX-163 BX-165 – –

BX-150 BX-151 BX-152 BX-153 BX-154 BX-155 BX-169 BX-170 BX-156 BX-171 BX-157 BX-158 BX-172 BX-159 BX-162 BX-164 BX-166 – –

BX-162

BX-150 BX-151 BX-152 BX-153 BX-154 BX-155 – BX-170 BX-156 BX-171 BX-157 BX-158 BX-172 BX-159 BX-162 BX-164 – – –

BX-151 BX-152 BX-153 BX-154 BX-155 – – BX-156 – BX-157 BX-158 – BX-159 – – – – –

Chart 3

BX series ring joint gasketsBX series ring joint gaskets also have Octagonal cross section designed to hold pressure up to 20,000 Psi. It is suitable for the flanges of API BX styles.

RX series Ring joint gasketsRX series ring joint gaskets have Octagonal cross section and it is suitable for the flanges of API 6 B style. This series gaskets are designed to hold pressure up to 10,000 Psi

APNAPNAPN


Spiral wound Gaskets

Type II Filler with Winding strip & Outer ring

The basic type filler with outer ring which is centralise the sealing, gives more radial strength and prevents blow outs suitable for flanges with flat faces and raised faces

Type III Filler with Winding strip & Inner ring

The basic type filler with inner ring which gives more pressure in sealing suits for male and female type flanges

Filler

Strips

Inner Ring

Outer Ring

APN spiral wound gaskets are being manufactured according to ASME B 16.20 standards and it is suitable for the flanges of ASME B16.5, ASME B 16.47 Series B and BS 1560 Standards..

Materials Standard metal winding strip is Stainless steel grade 304. The other grades according to customers requirements are 304L, 316 , 316L , Monel, Inconel etc.

Filler material: Graphite with minimum purity of 98% and PTFE, Thickness 4.5mm

Standard material for inner and outer rings is Carbon steel. Other grades according to customers’ requirements are 304. 304L, 316, 316L 410, Monel, Inconel etc. Standard Thickness 3.0 mm

Note: Material selection should be based on the temperature, pressure and type of fluids

Type I Filler with winding strip

The Basic type suits for flanges with tongue and groove , flat face and recess, male and female

APNAPNAPN


Spiral wound Gaskets

Type IV Filler, Winding strip, outer & inner ring The GC type fitter with inner ring which centralises the sealing, and prevents windings and flange damages. Suitable for flanges with flat faces and raised faces.

Flange Face Types

Recess Tongue and Groove Male and FemaleFlat FaceRaised Face

Type 3 Type 4 Type 5Type 2Type 1

How to order

The types of gaskets indicated are available in ex woks/Ex stock or will be ready in a short lead time. Please submit the following data when ordering.

E.g.

Gasket type APN Spiral wound gasket type INominal size of pipe 4”Pressure class Class 600Standard ASME B16.20Winding & filler S316, GraphiteOuter Ring S304Inner Ring S316

Or your specification Outer Ring Inner Ring

APNAPNAPN
