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SINBON PROFILE

Prepared By Marketing 2013/10/29

Copyright © 2012 SINBON Electronics Co., Ltd. All rights reserved. 2

ARE YOU LOOKING FOR A PARTNER THAT…

- is a leading technology and capable company?

- is easy to communicate with and understands your real

needs before you even mention it?

- is flexible to meet your different needs?

- can provide total solution to save your time and cost?

- guarantees optimal quality products and services?

- cares what you need and fulfills your needs?

WE ARE SURE YOU’RE ON THE RIGHT PATH AND LET’S DISCOVER WHY…


About SINBON Company information highlights

Values We Provide Our strengths

Benefits to Customer Why SINBON


About SINBON Company information highlights


Who We Are

Founded in 1989, we are a solution provider of electronic integration, covering component design, manufacturing, distribution services as well as wireless component.

The years experience & extensive solution range are our best value to customers.

Founding year: 1989

Legal status: Listed on Taiwan Stock

Exchange Corporation (Code # 3023)


Business Coverage

MAGIC Medical Health Automotive Green Energy Industrial Application Communication


Business Segments

AUTOMOTIVE

Automotive Applications

Electric Vehicle (EV)

connector Component Cable Assembly

INDUSTRIAL APPLICATION

Industrial/High End Instruments Automation & Control Construction & Transportation Automatic Identification Data Capture

(AIDC) Industrial Related Military

connector Cable Assembly

PCB Assembly

Sub-Unit/ Box Build

MEDICAL HEALTH

Medical equipment & Devices Healthcare/ Telemedicine Fitness/Leisure Equipment


PCB Assembly

Sub-Unit/ Box Build

COMMUNICATION

Mobile Device RF Applications Digital Home

connector Component Cable Assembly

PCB Assembly

GREEN ENERGY

Solar Energy Wind Energy LED Lighting


Sub-Unit/ Box Build

Data from : SINBON Annual Report, 2012

單位:新台幣千元


Business Coverage

Notes: Components refer to HRS connector, Crystal & Oscillator, GPS A.T., Hinge. Passive C.P., SIM Switch IC., GPS C.P., Zener Diode, Cable chute, Compatible connector, etc.

Field

Medical Health

Automotive

Green Energy

Industrial Application

Communication

Cable Assembly

PCB Assembly

Sub-unit / Box Build

Connectors/ Components


Major Customers

AUTOMOTIVE MEDICAL HEALTH GREEN ENERGY

INDUSTRIAL APPLICATION COMMUNICATION

-

http://www.family-chair.co.jp/index.html

http://en.wikipedia.org/wiki/File:Toshiba_logo.svg

http://www.honeywell.com/

http://www.datalogic.com/index.aspx

http://en.wikipedia.org/wiki/File:Samsung_Logo.svg

http://en.wikipedia.org/wiki/File:LG_Logo.svg

http://www.cascoglobal.com/index.html

http://en.wikipedia.org/wiki/File:Sony_logo.svg


Sales Revenue

219

253

308

284 254

179

302

283

339

388


-Seattle, USA

-New York, USA

-Chicago, USA

-Nashville, USA

-Manchester, UK

-Nagoya, Japan

-Inchon, Korea

-Taipei, Taiwan

-Beijing, China

-Qingdao, China

-Jiangyin, China

-Shanghai, China

-Tongcheng, China

-Shenzhen, China

-Xiamen, China

-Chongqing, China (Planning)

Sales / Marketing Offices Headquarter Manufacturing Sites R&D Offices -Taipei, Taiwan -Miaoli, Taiwan

-Beijing, China

-Jiangyin, China

-Tongcheng, China

-Taipei, Taiwan

-Beijing, China

-Jiangyin, China

-Tongcheng, China

Hubs -Seattle, USA

-Nashville, USA

-Orlando, USA

Global Service Network

China

Korea Japan

Taiwan Headquarter

USA

UK


Jiangyin raw cable plant

Beijing

Tongcheng

Miaoli

Cable

Cable

Jiangyin Cable

Manufacturing Site

Cable

Miaoli Beijing

Jiangyin plant I Jiangyin plant II

Tongcheng

PCBA

PCBA

PCBA


Tongcheng

Taipei

Beijing

Jiangyin

Qingdao

Shenzhen

Hong Kong

Xia Men

Shanghai

Great China Sales Network

Chongqing (Planning)


ISO 9001 ISO 13485 TS 16949* ISO 14064-1 ISO 14001

Quality Certification

Samsung Eco- Partner Sony Green Partner

Green Partner Certificates

Canon Green Partner UN Global Compact

Notes: Certificate TS 16949 upon request


Location Certification File No. Certified Date

Taiwan SINBON

ISO 9001 TW12/11356 2012.04.04

ISO 14001 TW09/00157 2012.04.06

ISO 14064-1 TW12/00157GG & TW12/00158GG 2012.06.25

ISO 16949 TW13/10174 2013.02.22

UL Wiring Harness E131102 1999.08.27

Medical Device Good Manufacture Practice (GMP) 2009.12.29

Medical Device Good Manufacture Practice (GMP)-Infrared Thermometer 2012.05.10

Beijing SINBON

ISO 9001 CN99/16161 2009.08.30

ISO 14001 GN03/11005 2009.12.08

ISO 13485 CN06/11017 2009.09.29

OHSAS 18001:2007 CN09/10777 2009.11.01

Green Partner (Sony) PRC-C-4496 2007.11.14

Jiangyin SINBON

ISO 9001 00112Q21785R3M/3200 2012.02.24

ISO 14001 00108E22060R1L/3200 2011.02.16

ISO 13485 CN09/20744 2012.04.19

TS 16949 IATF0088091 2009.09.04

Green Partner (Sony) PRC-C-7286 2010.05.01

Eco-Partner (Samsung) COM-LFC-0512 2005.11.22

Tongcheng SINBON

ISO9001 CN08/20460 2008.03.12

ISO14001 04808E20086R0M 2008.09.03

EICC Philips 2009.01.08

Green Partner (Canon) G-02414 2010.09.15

Certifications


SINBON has already obeyed UN Global Compact from 2008, and we make our own to be responsible for the society of the world.

UN Global Compact

Principle 1：Support and respect the protection of internationally proclaimed human rights Principle 2： Make sure that they are not complicit in human rights abuses Principle 3：Uphold the freedom of association and the effective recognition of the right to collective bargaining Principle 4：Uphold the elimination of all forms of forced and compulsory labour Principle 5：Uphold the effective abolition of child labour Principle 6：Uphold the elimination of discrimination in respect of employment and occupation Principle 7：Support a precautionary approach to environmental challenges Principle 8：Undertake initiatives to promote greater environmental responsibility Principle 9：Encourage the development and diffusion of environmentally friendly technologies Principle 10：Work against corruption in all its forms, including extortion and bribery


Our Green Business

2007 Wind Energy Industry

2008 LED Lighting

2008 Solar Industry

2009 Halogen-Free Cable

Our Green Partner Certifications

2004 Green Partner (SONY)

2005 Green Partner (ASUS)

2005 Green Partner (Samsung)

2008 Green Partner (SONY)

2010 Green Partner (Canon)

Our Action Plans

Adopt the Green Policy and promote the concept of Carbon Reduction

Set up a dedicated team to carry out “Carbon Reduction Project”

Verify the certifications of ISO 14064, RoHS, IEEE, REACH, etc.

Apply Green sourcing

Green Policy


Values We Provide Our strengths


Valued Services We Have

Cable Assembly PCB Assembly Integrated Service


Plastic Compound (mixing color & durometer)

Raw Cable Flow Chart

Copper Rod

Jacket Extrusion

More details

Medium Size Fine Wire Insulation Extrusion

Copper Stranding Cabling

Raw Plastic Compound

Desiccant Drying

Cable Assembly PCB Assembly Integrated Services


Notes: = SINBON possesses automatic machine in the process

Jacket Extrusion

Cutting

Shipping

Soldering

Packing

Stripping Crimping Molding

Secondary Process

Test & Inspection

Compound Desiccant Drying

Cable Assembly Flow Chart



Specifications

Soldering: 16 AWG ~ 40 AWG wire

Crimping: 4/0 AWG ~ 34 AWG wire

Molding: PE / PVC / TPE / ABS / TPO / PU / TPU

- Mold temperature control

- Pressure & flow rate control

- Compound desiccant drying

Features Environmentally durable (Waterproof, UV resistant, oil resistant, flame-retardant: VW-1) Large-sized over mold Multiple wires or cables assembled together Integrated with PCB assemblies Sourcing and verification of alternative materials

Cross-section Image

Cable Assembly Capability



3D Modeling – PDA Holder

Cable Assembly Development


Molding Development

Over-mold design

- Custom design according to the specific usage of the product

(ex. Water-proven molding, different materials combination..)

- Design fulfilling customers testing criteria

- 3D Modeling for cable and key mechanical parts

Knowledge & control of compound

- Selection of compound most suitable for the product’s environment & standards Assembly Development Custom assembling to suit special mechanical & interface requests Design of cable assemblies with embedded PCB assemblies

- Housing stability enhancement - Water resistance assurance

Fixture design (crimping, assembly fixtures) & manufacturing Elevation of the production efficiency by process refinement


Tooling Shop

In-House Tooling


Tooling Specialty

Providing most kinds of over mold designs

Periodical maintenance to ensure the production reliability of over molding

Design & manufacturing of special crimping die & fixture

The grinding, cropping & other manufacturing processes of Bakelite, Acrylic & Teflon

Tooling Timeframe

7 ~ 20 days

Copyright © 2012 SINBON Electronics Co., Ltd. All rights reserved. 25 25

In-House Tooling Equipment

Equipment Model Accuracy

Wire Cutting Machine DK7725e 0.01 mm

Metal Mill MD2 0.02 mm

Metal Lathe SY-430 x 400 G 0.01 mm

CNC Machine V2、V3 0.02 mm

NC Electron Discharge Machine T60-60A 0.01mm

CNC Electron Discharge Machine CNC S60-80A 0.005mm

Drilling EDM DB703 0.03mm

Wire Cutting Electrical Discharge Machine - 0.005mm

Grinding Machine KGS-250AH 0.01 mm

Notes: We will provide you with more detailed information about our tooling equipment upon your request.

Equipment Accuracy

OPTIMA Height Master 0.001 mm/ 0.0005 mm

PROTECH (2.5D) 0.005 mm

Vista DCC (3D) Max. Deviation from Roundness: 0.045 μm ± 0.15 μm

Tooling Development

Tooling Verification



Apply Solder Paste

Place Components Solder Reflow

Component Input

Input Quality Control

SMT

PTH Insert Wave Soldering

C/T

Touch Up In-circuit Test Functional Test

Final Inspection

Pack Out Output Quality Control

PCB Assembly Flow Chart

PCB Assembly Cable Assembly Integrated Services


Lead-free Lines

SMT Process Capability

Single sided, double sided

Chip size: QFP, BGA, µ BGA, CSP (Max.:100*100mm)

Chip dimensions: 0201 (Inch)

Mounting accuracy: ± 0.05 mm ~ 0.1 mm/chip

BGA rework station

SMT (R/C)/ day

Miaoli : 340K/day at 1 shift per day (8hrs/shift) (SMT Lines*2)

Jiangyin : 2,154K/day at 2 shifts per day (12hrs/shift) (SMT Lines*3)

Beijing : 792K/day at 1 shift per day (11 hrs/shift) (SMT Lines*3)

PCB Assembly Capability



Industrial Terminal

Pad

HC Monitor

Turnkey Capability

Embedded Solution Massage Chair Controller

Massage Chair machine - Integrates PCB assembly

Main Board PCBA

Medical Tech

Telemedicine Solution

Home Care Devices

Mom& Baby Series



PDA & Cradle Assembly

Design Capability – Mechanical

3D Modeling Experience


ECG Nebulizer EV Charger

Ear Thermometer SpO2


Fill Time Evaluation Evaluate the fill time of molding

Weld Line Locations Analyze the weld lines position where they may form to prevent deformation.

Pressure Drop Analysis the pressure distribution to reduce deformation

Draft Check Analysis Simulate the angles of pattern draw to reduce possible errors.

Mold Flow & Tooling Draft Analysis

Design Capability – Mechanical

Mechanical Motion Analysis Simulate the conditions of assembling to avoid interference

Assembly without Interference Simulating motion will move smoothly



Design Capability – Electronic/Firmware Engineering

Wireless Modules GPS module , satellite trackers, home security device…

Industrial Application Accessories Industrial PDA cradle, car charger, data cable design…

Embedded System Care Pal Platform, Consumer PDA, Digital photo frame…

• Mixed signal design

• Interface application

(USB/RS232/UART…)

• Data transmission

• OS porting

• Boot loader Development

• OEM adaptation layer (OAL)

development

• Driver development

• System integration test

• Circuitry design

• PCB layout

• Components placement

• EMI/EMS compliance

Board Level Design

Signal Transformation

System Integration



Supply Chain Management & Manufacturing

Core competency

• Customer-oriented Strategy

• Dedicated Service Team

• Organized Project Control

• Global Supply Chain Management

Design & Test (Engineering Service)

Project Communication

Project Start

Project End

Global Logistic

• Raw Cable • Cable Assembly • Tooling Service • PCB Fabrication • PCB Assembly

End-to-End Services



Supply Chain Management

Our supply chain management is focused on improving the overall effectiveness and efficiency of

designing, manufacturing, processing and well delivering your electronics products.

Suppliers Manufacturers Warehouses &

Distribution Centers Customers

Corporate with preferred suppliers to ensure consistent material quality

Centralize procurement system to get the most competitive cost

Set up global sourcing team to facilitate in competitive quote and shorten materials lead time

Align to customer’s objective with the finest solution

Provide flexible production volume mix

Customized design

24-hour Contact Points

Shipping arrangement upon customer’s requests

Provide localized engineering support to quickly respond to customer’s needs

Customer-oriented Service

Save costs

Shorten lead time

Extra RD resources



Quality Engineering

Product Engineering

Quality Engineering

Quality Assurance – Quality Engineering

Product Design &

Development

Manufacturing Process Design

PFMEA* Documentation

Pilot run Set SOP

Mass Production

Involve Design Stage

Design Quality Engineer Verifying Each Design Stage

Output

Design Control Plan and Set Up

SIP

CTQ Process Statistical

Process Control

Process Improvement

Customer Service

Notes: PFMEA* = Process Failure Mode and Effects Analysis

Verify process with IQC、

IPQC、FQC、OQC



OQC

Product Quality Control

IPQC

IQC

Statistical Process Control

Data Analysis Defect Avoidance Waste Reduction FQC

OQC

Quality Control Process

IQC= Incoming Quality Control IPQC= In-Process Quality Control FQC= Final Quality Control OQC= Outgoing Quality Control

Pass

Feedback & Improving

FQC OQC IPQC

IQC

1 2 3 4 5 . . . . . . . . .

Pass

Feedback & Improving

FQC

1 2 3 4 5 . . . . . . . . .

Pass Data IPQC

Incoming Quality Control In-Process Quality Control

Client

Quality Assurance – Quality Control

More details



Benefits to Customer Why SINBON


Benefits to Customer

►Resolve your concern of low volume order

►Meet your requirements for trusted relationship

►Save your time & cost by total solution

►Implement your green ideas with SINBON!

Professional Capability

Flexible Production

Trusted Cooperation

Green Action

End to end service

Cable & PCB assembly

Box build

Electrical & firmware

design

Mechanical design

Software design

Supply chain management

Solid database and IT infrastructure

Quick sample build & volume-up to meet the delivery schedule

High mix , low volume procurement & production

24-hour contact points

Organized management

Customer-oriented service

Customized design

Quality certification

Regular training course

Green policy

Spread carbon reduction concept

Team for carbon reduction

Apply green sourcing

sinbon profile · sinbon profile prepared by marketing ... usa--new york, usa -chicago, ... main...

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