sinamics frekvensomformere sirius event. - siemens · pdf filethe automation system can be...

Unrestricted © Siemens AG 2015 All rights reserved. www.siemens.com/sirius

SIRIUS EVENT.

SINAMICS frekvensomformere

20.03.2015 BJJ

Unrestricted © Siemens AG 2015 All rights reserved.

Author / Department

SINAMICS Family of Drives

Target Applications / Categories of Usage

Pumping

Compressing

Ventilating

low SINAMICS Performance high

Type of Application

V-SERIES G-SERIES S-SERIES

V-SERIES G-SERIES S-SERIES

G-SERIES S-SERIES

S-SERIES

BASIC EFFICIENT FLEXIBLE

Moving

Processing

Machining

20.03.2015 BJJ


Author / Department

SINAMICS G in the TIA Portal

… the optimum solution for each and every application

G110M

Safety Integrated

PROFINET & PROFIenergy

PROFIBUS

Safety Integrated

PROFIsafe PROFIsafe

G120 G120C G120P G120D

0,55 - 18,5 kW 0,37 - 250 kW 0,37 - 400 kW 0,75 - 7,5 kW

IP20 IP65 / IP66 IP20 / IP55

SINAMICS G drives family

0,37 - 4 kW

The compact

drive

The modular drive system to address

specific applications

The specialist for

distributed or

central pump, fan

and the

compressor drives

The distributed

conveyor

technology

specialist

The distributed

conveyor

technology

specialist

integrated in the

motor

20.03.2015 BJJ


Author / Department

Dimensions

Frame size

Width

[mm]

Height

[mm]

Depth

[mm]

Weight**

[kg]

W1 W2 H1 H2 H3 D

FSA** 79 90 - 140 150 145.5 1

FSA 79 90 166 140 150 145.5 1.05

FSB 127 140 160 135 - 164.5 1.8

FSC 170 184 182 140 - 169 2.6

FSD 223 240 206.5 166 - 172.5 4.3

FSE 228 245 264.5 206 - 209 6.6

* without fan

** with integrated line filter

FSA* FSA FSB FSC FSD FSE

20.03.2015 BJJ


Author / Department

Communication

Wiring diagram User terminal

2 analog inputs

1 analog output

4 digital inputs

2 digital outputs

Communication

Integrated communication interface for USS and MODBUS RTU,

additional modules are not required.

Setpoints can also be specified via the analog input

Integrated communication macros

The automation system can be conveniently set up via the

standardized libraries in the PLC

Easy to use terminal

Simply plug in, no special

tool required

The terminal

designations are

engraved

20.03.2015 BJJ


Author / Department

Customer Benefits

Installation Braking module

Macro approach

Parameter cloning

Communication

Energy reduction during operation

Hibernation mode

Robustness

DC Coupling

Keep running mode Optimized application settings for quick

commissioning and maximum performance. Higher productivity in production by automatic

adaption in the case of unstable line supplies.

Wider voltage range, better cooling design and

coated PCB increase robustness of the drive in

quality.

Easy transfer of parameter settings from one

inverter to another.

Side-by-side, push-through and wall mounting.

Compact design and flexible installation.

Possible to use dynamic braking to increase braking

performance. Simply connect the braking resistor

to the built-in braking module (>=7.5 kWh).

USS and Modbus selectable. Easy integration in existing

systems. Connection macros and standard libraries

support commissioning.

Fine tuning of machine to its application and adaption of

flux to save energy.

Integrated energy saving functions for stand-by.

Re-use regenerative energy with multiple inverters.

20.03.2015 BJJ


Author / Department

Features and functions

Application

ID controller

BICO function

Hammer start

Super torque mode

Blockage clearing mode

Motor staging

Flexible boost control

Wobble function

Slip compensation

Dual ramp

Adjustable PWM modulation

Ease of use

Connection and application macro

Parameter cloning

Keep Running Mode

USS/MODBUS RTU communication

Customized default value

List of modified parameters

• Inverter status at fault

Automatic restart

Flying start

DC-link voltage control

Imax control

Protection

Frost protection

Condensation protection

Cavitation protection

Kinetic buffering

Load failure detection

Energy saving

ECO mode

Hibernation mode

Energy consumption monitoring

20.03.2015 BJJ


Author / Department

System overview

Comprehensive options…

Robustness

Braking

Easy to use

V20 BOP

(Basic Operator Panel) Braking resistor,,

large

(FSD, FSE)

Braking

module

(FSA, FSB, FSC)

Line

reactor

Line

filter

Output

reactor

Parameter loader

BOP (Basic Operator Panel)

interface

SD/MMC

Memory card

Shield

connection kit

Braking resistor,

small

(FSA, FSB, FSC)

20.03.2015 BJJ


Author / Department

Easy to save money

Integrated energy saving functions for reduction of the energy

consumption.

ECO Mode Machine setting according to the relevant

application and adjustment of the current flow to

save energy.

DC coupling

Hibernation Mode Integrated energy saving functions for standby

mode.

Re-use regenerative energy across multiple

inverters.

High and low overload for FSE Integrated high overload and low overload mode

for energy save.

20.03.2015 BJJ


Author / Department

G120C

Overview of functions

Protective functions

• Converter

• Motor

• Drive/load

• Communication monitoring

• Fault message storage

Basic functions

• Setpoint selection, setpoint channel

• Actuation and feedback (PROFIdrive profile)

• Different motor and control data sets

• Macros for quick configuration

• Integrated technology controller (PID)

• Brakes (pending motor holding brake, DC,

integrated chopper, compound brakes)

Safety Integrated

Safe Torque Off (STO)

With activated STO no torque is produced by the

motor and a start of the motor is prevented. .

Hardware

• Inputs / outputs

• Display LEDs

• Slot for Micro Memory Card

• USB interface

Motor control procedures

• Encoderless vector control

• U/f (linear, square)

• Flux Current Control

• ECO Mode

Communication

Optionally:

• RS485 with USS protocol, Modbus/RTU

• Profinet

• PROFIBUS DP

• CANopen

20.03.2015 BJJ


Author / Department

SINAMICS G120C

Motivation and Targets

Motivation

• Product for applications placing low to average

performance requirements

• “Compact” product for convenient sales with

optimum price-performance ratio

• Operation on a small footprint

• Optimum use of standard cabinets

• Reduced cabinet volume

• Up to 40 % increased output and up to 30 %

reduced space requirements compared to the

best competitor

• Max. 50 °C and side-by-side installation

without derating

Targets

• Increase the market share and SINAMICS G120

quantities sold through new customers or markets

• Integration of safety function and fieldbus interface as

standard

• Convenient handling (e.g. reduced parameter set)

• Strenghen the distributor business

• Migration of MM420/MM440 customers to G120C

20.03.2015 BJJ


Author / Department

SINAMICS G120C – comparison with / distinction

from selected G120 modular combinations

G120C

CU

24

0E

-2

G120

PM250

PM240

G120

CU

24

0B

-2

PM230

G120C up to 18,5kW G120 PM230 up to 90kW G120 PM240 up to 250kW

High overload applications

Dynamic / braking behavior

Integrated braking chopper

Smallest frame size: Compact, small

converter, superior output

Side-by-side installation without derating

+

+

+

++

++

Only for low overload applications

For non-dynamic applications (PLK)

No braking chopper

Reduced line reactions

Line reactor no longer necessary

-

-

-

+

+

High overload applications

Dynamic / braking behavior

Output options for long cable lengths

For PM250 up to 90kW:

Energy recovery

Reduced line reactions

Line reactor no longer necessary

+

++

+

+

+

+

Control Unit G120C Control Unit CU240B-2 Control Unit CU240E-2

I/O extension

Basic safety (STO)

No torque control

No free function blocks

No load torque monitoring

Command/drive data set (CDS, DDS)

+

+

-

-

-

2/2

Smallest I/O quantity framework

No safety

Torque control

Free function blocks

Load torque monitoring


-

-

+

+

+

4/4

I/O extension

Extended safety functions

Torque control

Free function blocks

Load torque monitoring


++

++

+

+

+

4/4

20.03.2015 BJJ


Author / Department

SINAMICS G120 – the modular inverter

Energy-efficient, reliable, safe and rugged

Modularity

Lower stock inventory and

simple, fast service

+

Simple to Use

When commissioning,

service, maintenance and

diagnostics

+

Technology

Safety technology,

positioning, PFC functions

and many more

+

Interfaces

Full TIA integration, building

systems, third-party systems

+

Ruggedness

Reliable operation and a long

service life

+

Energy efficiency

PROFIenergy, energy

recovery and many more

+

20.03.2015 BJJ


Author / Department

SINAMICS G120, 1 x 200-240V, 50-60 HZ.

Design

The modular concept

The G120 comprises three function units

Control Unit (CU)

Power Module (PM)

Operator panel

20.03.2015 BJJ


Author / Department

SINAMICS G120 - Power Module

To address the widest range of drive requirements

Control Unit (CU)

Power Module (PM)

Operator panel

PM230

PM240 / PM240-2

PM250

20.03.2015 BJJ


Author / Department

Power Module PM230

Overload Capability FSA ... FSC

Low Overload (LO)

• 150% x ILO for 3 seconds

110% x ILO for 57 seconds

• Load cycle 300 seconds

• Rest of time 100% ILO

High Overload (HO)

• 200% x IHO for 3 seconds

150% x IHO for 57 seconds

• Load cycle 300 seconds

• Rest of time 100% IHO

20.03.2015 BJJ


Author / Department

Power Modules PM240 / PM240-2

Features

Supply voltage / power range

1AC 200 - 240V +/-10% 0.55 - 4kW/0.75 – 5HP1(Low Overload)

0.37 – 3kW/0.5 – 4HP1 (High Overload)

3AC 200 - 240V +/-10% 0.55 – 7.5kW/0.75 – 10HP1 (Low Overload)

0.37 – 5.5kW/0.5 – 4.5HP1 (High Overload)

3AC 380 - 480V +/-10% 0.55 – 250kW/0.75 – 400HP1 (Low Overload)

0.37 – 200kW/0.5 – 300HP1 (High Overload)

Overload capability (load cycle, 300 seconds)

Low Overload: 150% for 3 seconds plus 110% for 57 seconds

High Overload ( 75kW): 200% for 3 seconds plus 150% for 57 seconds

High Overload (>75kW): 160% for 3 seconds plus 136% for 57 seconds

Degree of protection IP20/UL open type for cabinet installation

Ambient temperature 0 ... 40oC, to 60oC with derating

Clock frequency: FSA to FSF (90kW LO) - 4kHz, with derating up to 16kHz

FSF (>90kW LO) - 2kHz, with derating up to 4kHz

Integrated braking chopper to control a braking resistor

Integrated EMC filter up to 90kW LO (Class A filter) to maintain cable-conducted

interference voltages and radiated interference for installations according to EN

61800-3 Category C2

1 Power range from 220 - 240V

20.03.2015 BJJ


Author / Department

Power Module PM230 IP55

Features

• Connecting voltage 3AC 380 - 480V +/-10%

• Rated power 0.37 ... 90kW/0.5 ... 125HP (Low Overload)

• Overload capability

Frame Size A – C: 150% for 3 seconds, 110% for 57 seconds, load cycle 300

seconds

Frame Size D – F: 110% for 60 seconds, load cycle 300 seconds

• Degree of protection IP55/UL Type 12 for decentralized mounting

• Environmental temperature 0 ... 40oC, with derating up to 60oC

• Switching frequency 4kHz, with derating up to 16kHz

• Converter technology with reduced dc link causes reduced line harmonics and

results in reduced cable diameter due to lower line current

• Integrated EMC filter (filter class A) for installations according EN 61800-3

category C2

• Integrated EMC filter (filter class B) for conducted emissions in installations

according EN 61800-3 category C1

• Pluggable motor and power terminals (up to 18,5kW)

• Removable cable connection plate PM can be quickly replaced without

having to disconnect cables

• The fan can be simply replaced at the heat sink

20.03.2015 BJJ


Author / Department

SINAMICS G120P Cabinet

Features

• Connecting voltage 3AC 380 - 480V +/-10%

• Power range 110 ... 400kW / 125 ... 500HP (LO)

based on two frame sizes „GX“ and „HX“

• Overload capability (LO)

135 % for 3 seconds, 100% for 297 seconds, load cycle 300 sec.

110 % for 60 seconds, 100% for 240 seconds, load cycle 300 sec.

• Degree of protection IP20 (standard)

degree of protection IP21, IP23, IP43, IP54 (optional)

• Environmental temperature 0 ... 40oC, with derating up to 50oC

can be enhanced with optional anti condensing heaters to - 10oC

• Two cabinet types available:

Type A: Standard type supporting the complete option spectrum

Type C: Compact version covering a reduced spectrum of options

• IOP provided as default panel solution

• Option variety similar to SINAMICS G150 including Line Harmonic

Filter, without special solutions for marine or chemical industry

• Cabinet delivery includes the complete mounted option package as

a ready for connection and type tested system solution

20.03.2015 BJJ


Author / Department

SINAMICS G120 – Control Unit

monitors the PM and the connected motor

Control Unit (CU)

Power Module (PM)

Operator panel

20.03.2015 BJJ


Page 25 Author / Department

Control Units

Overview

For sensorless

basic applications

with variable-

speed drives

SLVC control,

high level of user

friendliness.

Basic - I/O

configuration

USS, Modbus,

PROFIBUS

CU240B-2

Special I/O

configuration for

HVAC, pumps and

fans

Special functions

for HVAC, pumps

and fans

USS, BACnet

MS/TP, ModBus,

CANopen,

PROFIBUS

CU230P-2

Advanced I/O

configuration

Vector control

Encoder

connection

EPos

Basic and

extended safety

functions

USS, Modbus,

PROFIBUS,

PROFINET

CU250S-2

For standard

applications in

general

machinery

construction

STO as standard

Optional basic

safety functions

USS, Modbus,

PROFIBUS,

PROFINET

CU240E-2

20.03.2015 BJJ



SINAMICS operator panels

Overview

Intuitive navigation

using a control wheel

and menu system

Graphic status display

with freely selectable

units

Wizards are used to simply commission

standard applications

Diagnostics based on

plain text display with

help function

Simple and straightforward commissioning

using structured menus and comm. Wizard

Available as handheld

device and for door

mounting

Key operation with

menu structure

Available for door

mounting

2-line display with text

Diagnostics menu for

parameter display

without help texts

SINAMICS IOP SINAMICS BOP-2

20.03.2015 BJJ



Output components

Sine-wave filter

A sine-wave filter limits the voltage gradient and the

capacitive re-charging currents that generally occur at

the motor terminals for inverter operation.

The sine-wave filter at the inverter output supplies almost

sinusoidal voltage at the motor. As a consequence,

standard motors without special cable can be used.

• Operation permissible at pulse frequencies of 4 kHz

up to 8 kHz (sine-wave filter from 160 kW and higher,

only for 4 kHz)

• A power reduction (derating) of 5 % must be taken

into consideration when selecting a suitable inverter

• The output frequency is limited to 150 Hz

• Sine-wave filters can be used with the following Power

Modules

• PM230 FS D-F

• PM240 FS D-GX

• PM250

20.03.2015 BJJ



Safety Integrated

Basic Functionality STO, Safe Torque Off

Protection against unintended start of the drive

The drive is safely switched into a non torque condition

A fast continuation of the operation is possible, because the drive has not to be restarted again.

SS1, Safe Stop 1

Fast and safe monitored stop of the drive, especially at high inertias

The drive ramps to speed zero and is then safely switched into a non torque condition

Works without encoder

SBC, Safe Brake Control

Safe control of motor holding brakes which are active during th drive stillstand

Prevents sagging of hanging load

20.03.2015 BJJ



Safety Integrated

Extended Functionality SLS, Safe Limited Speed

Reduction and monitoring of the drive speed for handling at the machine during operation

No encoder necessary

SDI, Safe Direction

The function guarantees that the drive is only turning into the desired direction

SSM, Safe Speed Monitoring

The drive delivers a safe signal, when the speed is below a defined value

20.03.2015 BJJ



Drive selection

SINAMICS Selector App

• Using this App, you can compile the order numbers for

your SINAMICS G120C, G120P or G120 inverters

• Select your SINAMICS inverter, the rated power as

well as device options and accessories. You can then

save your selection and send it by e-mail.

• The preselection serves as basis when ordering from

a distributor / Siemens.

• iOS and Android platform, optimized for smartphones

(can also be used for tablets, but just not optimized)

• Available in the Apple Store and Google Play

20.03.2015 BJJ



Drives Engineering

SIZER

• SIZER is used to engineer the complete drive train

including options, accessories and connection

systems

• SIZER supports the user by providing comprehensive

physical and technical background knowledge.

• It can handle everything from basic single-motor

drives up to complex multi-motor (sectional) drives

• Calculation of low frequent line harmonics and

comparison with the standards

• Calculation of energy consumption and comparison to

alternative configurations

• In order to verify the results, characteristics, data

documentation, mounting/installation drawings etc. are

provided

• The parts list can be exported into the ordering

systems (SAP-VSR)

20.03.2015 BJJ



Drives Commissioning

STARTER

Commissioning

• Wizard-supported first commissioning

Adaption

• Adjustment of the terminals

• Bus configuration

• Setpoint channel

• BiCo connections

• Settings via function-oriented operating masks or

expert list

Optimization

• Automatic identification of the motor data

• Self optimization of the vector mode and the speed

controller

• Trace recording of max. 8 analog and/or digital signals

(from firmware V4.4 on)

Diagnostic

• Monitoring of control and status words and parameter

status, operating and communication conditions

• Comparison of different data sets

20.03.2015 BJJ



SINAMICS Startdrive on the TIA Portal

… seamless integration of the drive technology

SINAMICS G120P

Economic, energy-efficient and

functionally optimized for pumps, fans

and compressors

… The distributed or central pump, fan

and compressor expert

SINAMICS G110M / G120D

Compact, energy-efficient, with high

degree of protection, its functions have

been especially tailored to conveyor

equipment

… The distributed conveyor technology

specialists

SINAMICS G120C

Compact, economic and functionally

optimized for auxiliary drives in machine

building

… The compact drive

SINAMICS Startdrive on the TIA Portal

… Consistent drive engineering for the perfect interaction

with SIMATIC

in every application

SINAMICS G120

Modular design, can be universally used

in the whole industry and trade sector

… The application-specific, modular

drive system

• User-friendly wizards and screens for the intuitive

configuration, commissioning and diagnostics of

drives

• Consistent network configuration with SIMATIC

components in one project

• Comprehensive drive library concept incl. S7 function

blocks

Reduced engineering expenditure – moving has never been so simple !

20.03.2015 BJJ



SINAMICS G integrated in the TIA Portal

… for perfect interaction with SIMATIC in every

application

Integrated and seamless engineering with SINAMICS Startdrive

G120C G120 G120P G120D

SINAMICS G drive family

G110M

The compact

drive

The modular drive system to address

specific applications

The specialist for

distributed or

central pump, fan

and the

compressor drives

The distributed

conveyor

technology

specialist

The distributed

conveyor

technology

specialist

integrated in the

motor

sinamics frekvensomformere sirius event. - siemens · pdf filethe automation system can be...

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