simatic simatic pcs 7pcs 7 v8.0v8 - · pdf fileover 11.600 projects* in all sectors of the...

Copyright © Siemens AG 2012. All rights reserved

SIMATIC SIMATIC PCS 7PCS 7 V8.0V8.0The highThe high--performanceperformanceProcess Control SystemProcess Control System

SPACe 2012Siemens Process Automation Conference

I IA AS PA PRMCopyright 2012 Siemens AG

15-Jun-12

SIMATIC PCS 7 – performance you trust

AdvancedLibrary

Concept

ContinuousIntegration

Profinet HazardousAreas

ScalableArchiving

TeleControlIntegratedEngineering Safety

Integrated


15-Jun-12

China 2267

Australia 74

Italy 211Spain 339

Brazil 145

USA 795

South Africa 67

Germany 1556

Sweden 180

Belgium 153

UK 188

Turkey 138

France 280 Austria 201

Netherlands 287

Switzerland 151

Finland 164

Mexico 123

Russian Fed. 239

Poland 136

Slovakia 37

India 271

Taiwan 106

Canada 38

Chile 30

Japan 108

Asia Pacific: 3.15333,8%

Americas: 1.23013,1%

Africa: 1391,5%

Middle-East: 1972,1%

Argentina 44

*: Estimation basedon reported PCS 7orders 2011 Nov. 4th

Siemens in process automation with SIMATIC PCS 7Our customers benefit from a worldwide PCS 7 installed base

Over 11.600 projects* in all sectors of the process industry with SIMATIC PCS 7 Nearly 45,600 PCS 7 Controllers shipped since PCS 7 Market Launch.

Europe: 4.34746,6%

Canada 38USA 795

Argentina 44Bolivia 3Chile 30Colombia 15Ecuador 2Peru 10Venezuela 6

Brazil 145

Costa Rica 6El Salvador 2Guatemala 3Honduras 4Mexico 123Trinidad 4

Algeria 8Angola 9Egypt 31Kenya 2Mauritius 1Morocco 7Mozambique 1Namibia 2Nigeria 7South Africa 67Swaziland 2Tunesia 1Uganda 1

Bahrain 2Iran 98Iraq 1Kuwait 1Lebanon 3Libya 11Oman 4Pakistan 4Qatar 14Saudi Arabia 23UAE 33Yemen 2

Russia & Central Asia, RoW: 2632,9%Belarus 2Russian Fed. 239Turkmenistan 3Uzbekistan 5

Rest of World 14

Egypt 31

UAE 33

Saudi Arabia 23

Austria 201Azerbaijan 1Bulgaria 12Croatia 13Czech Rep. 37Hungary 18Israel 14Kazakhstan 10Romania 14Serbia 3Slovakia 37Slovenia 47Turkey 138Ukraine 11

Germany 1.556

Denmark 37Estonia 1Finland 164Iceland 5Ireland 18Latvia 6Lithuania 12Netherlands 287Norway 33Poland 136Sweden 180UK 188

Belgium 153Cyprus 1France 280Greece 5Italy 211Luxemburg 2Macedonia 2Malta 2Portugal 22Spain 339Switzerland 151

China 2.267Taiwan 106

Japan 108

Australia 74New Zealand 3

India 271Bangladesh 2

Vietnam 29Indonesia 60Malaysia 34Myanmar 1Philippines 24Singapore 18Thailand 87

Korea 69

9.329 projects/up to 13728

(Based on 9.329 reported PCS 7 projects in the Customer Knowledge Base up to CKB-ID 13.728 / Updated from 13.447)


15-Jun-12

Advanced Process Library V8.0

SIMATIC PCS 7 V8.0Highlights Hardware

Profinet for Process Automation

Innovated H-System

Controller AS mEC RTX

First vendor with redundant Profinet for PARedundant ring topologyCoexistence of Profibus and Profinet

New middle class CPU 416HF Profinet system redundancyIncreased performance and scalability (HF)

Complete System integration like S7-400 (incl. APL and alarm support) Central I/O supportOptionally Remote I/O via PROFINETIn S7-300 compatible design

Numerous improvements regarding visibility / usabilityMotor Management Starter & Compact DrivesAPC & mech. assets (pump) in APL design


15-Jun-12

SIMATIC PCS 7 V8.0Highlights Software

Process Historian

Windows 7

Advanced ES

Fully integrated long-term archive system Scalable data storage from multiple projects in real time New reporting system based on Microsoft

Windows 7 (32 and 64 Bit)Windows Server 2008 (32 and 64 Bit)

New type concept acc. ISA 88(Control Module Types / Control Modules)New user interface in AdvES (supp. project progress)Variants of Control Module Types in AdvES

Process Device Manager

Renewed operation concept, modern designNew Device Integration Manager (DIM)New curve display, renewed export/Import

Integrated EngineeringOptimized results with minimal effort


15-Jun-12

Plant modernization

Integrated Engineering with COMOS and SIMATIC PCS 7

Operation &maintenance

Operationalplant

Installation &commissioning

Ready forconstruction

Detail engineering

Ready for bid

Basic engineering

Process flow chart

PlantdesignProduct

design

First DCS with integrated plant engineering

Documentation update (as-is)

Data exchange without additional interfacesSingle vendor software

IntegratedEngineering


15-Jun-12

Integrated Engineering Today‘s Situation Using a Motor as an Example

PCS 7 hardware configuration

PCS 7 software configuration

Single-pole representationCircuit diagramP&ID

Function chart

Cabinet design3-D model



15-Jun-12

Advanced Engineering System – AdvESWhat is AdvES?

AdvES links tools for basic and detailed planning (e.g., EPlan, ELCAD, SmartPlan, etc.) with PCS 7 ES tools (TH, CFC, HW Config).Option package for SIMATIC PCS 7 ESImportant functions in AdvES ...- Prepares data for use in PCS 7- Acts as a data import application- Transfers process tag lists + signal lists to PCS 7 ES- Recognizes (one-off assignment) process tag types & generates instances- Accepts autom. PH, signal & parameter settings from process tag / signal lists- Generates hardware (decentralized I/O including channel assignment) from signal lists

More efficient engineering workflow, higher quality / shorter project times (engineering / planning offices)Shorter time-to-market (much work done in parallel)Full plant documentation via simple expansion based on Comos PTSiemens standard product


Functions

Benefits


15-Jun-12

Safety IntegratedHighest performace with minimized risk


15-Jun-12

Failsafe Technology Homogenously Integrated

Common standard and failsafe functionality in one controller and on one PROFIBUS orPROFINET line

Direct communication of standard and safety programm

Common engineering tool

Integrated process diagnostics

GatewayPCS 7

SafetyIntegrated


15-Jun-12

Fast and Reliable Engineering

Engineering with CFC and cause & effect matrixAutomated generation of TÜV certified failsafe logic with matrix tool

SIL 3Cost-optimized installationSeamless integration in PCS 7

SafetyIntegrated


15-Jun-12

Flexible, Highly-Available and Fault Tolerant = FMR (Flexible Modular Redundancy)

Individually defined degree of redundancy

Physically separated components

Redundancy for all components

Tolerates several simultaneously occurring faults

SafetyIntegrated

TeleControl / PowerControlPlant Automation, TeleControl and PowerControlin one System


15-Jun-12

SIMATIC PCS 7 TeleControl … in typical Oil & Gas Applications

Metering stations in pipelines & gas networksValve stations in pipelinesWellhead monitoring and automation incl. Emergency Shut Down (ESD)- Gas Well- Oil Well- Gas injection wells- Water injection wells

TeleControl

These applications require integration of both local automation and distributed automation stations

Remote Terminal Units in Oil- & Gas


15-Jun-12

PCS 7 TeleControl

SIMATIC PCS 7 OS Clients

TeleControlOS-Server (dedicated or double channel)

EngineeringStation

PCS 7OS-Server (redundant)

AS 41x FH

ET 200M

ET 200M

ET 200M

ET 200M

AS 41xTCP/IPWAN Router

centralSINAUT TIM

Modem

widely distributed TeleControl

remote stations

PRO

FIB

US

WAN

WAN ET 200S

S7-300

S7-400

3rdparty RTU

Modbus

Modem

TCP/IP serial

S7-300

S7-400S7-400

ET 200S

S7-300

SINAUT ST7 IEC 870

3rd party RTU

SIMATIC PCS 7SIMATIC PCS 7 TeleControl

TCP/IPWAN Router

WAN

S7-300

S7-400

DNP V3

3rd party RTU

TeleControl


15-Jun-12

Functions

Benefits

SIMATIC PCS 7 PowerControl Protocol IEC61850

Protocol for protection and controltechnology in electrical switchgear (station automation)Integration of SIPROTEC devicesIntegration of third-party IEC 61850 devicesNew applications for PCS 7 – renewable energies- IEC 61850-7-410 Hydro power plants- IEC 61400-25 Wind power plants

Even more plant integration

Investment protection through standardization

Increase the responsibility of operators

Easier maintenance thanks to a uniform overall view

SIPROTEC- 7UM6, 7SD, 7SA- 6MD63, 6MD66- 7VE6xx, 7VK61x- 7UT612, 7UT613/63x- 7SJ61x, 7SJ62x, 7SJ63x, 7SJ64x, 7SJ80x, 7SJ81x

Integrated within a single system:power control + plant automation + TeleControl

TeleControl


15-Jun-12

Advanced Library ConceptThe right library for each Application


15-Jun-12

SIMATIC PCS 7 Version 8.0 – APL

Integration of any motor management starter(e.g. SIMOCODE pro)Integration of any compact drives(e.g. SINAMICS, Micromaster)All of the drives are integrated in APL, incl. CFC typicals (acc. to the ProfiDrive Frame Standard) Counter modules in ET200M, ET200iSP + ET200S (FM350 can be used as a flow meter for metering)Diagnostic blocks including Profinet support (for all enabled Profinet components in PCS 7)

Standard integration with APL blocks without additional library / no additional license requiredAvailable immediately for new PCS 7 versionsFast and simple configuration and commissioning

SIMOCODE pro

SINAMICS

3rd party MCC(ProfiDrive)

AdvancedLibrary

Concept

Functions

Benefits


15-Jun-12

Standard

APC Tools for SIMATIC PCS 7

Linked

Integrated

AddOnsIntegrated APC

Fully integrated in SIMATIC PCS 7(same look & feel for engineeringand operation)

APC is part of standard library (no additional licence)

Highly availabe APC (runs on redundant AS)

Linked APCOpen for 3rd party APC tools

Connection to installed APC tools (support of customer preferred tools)

Standard procedure for large scale APC

SoftsensorNeuroSystems

Fuzzy ControlFuzzyControl++

Adaptive ControlADCO

SIMULATIONSIMBApro

PID TuningINCA

PID-Tuner

MCPINCA

SoftsensorINCA Sensor

SIMULATIONSIMIT

ControlPerformanceMonitoring

SmithPredictor

MPC4x4

Lead-LagFeed-Forward

Control

GainScheduling

OverrideControl

PID TuningPID Tuner


15-Jun-12

The Library Concept in SIMATIC PCS 7

APL – the (!) standard library in SIMATIC PCS 7 - PCS 7 standard library for all industries- Technological function blocks- Block icons & faceplates- Standard drive integration- Embedded APC functionality for robust process optimization

IL – the (!) industry specific extension for PCS 7- PCS 7 industry-specific blocks- PCS 7 HVAC- PCS 7 panel integration- S7 package unit integration

Focus on industry specific technology combined with ease-of-use in applicational designSame look & feel in the whole system facilitates handling and reduces risk of operator failures

AdvancedLibrary

Concept

Functions

Benefits


15-Jun-12

Industry Library Integration of Package Units

PCS 7operatorstation

S7-4xx Touchpanel

(flexible WinCC)

Local HMIfor PCS 7 on a

touch panel

IL PCS 7APL panel

interface blockPCS 7

Central HMI fora package uniton PCS 7 OS

IL S7 Lib

S7-3xx

Package unit a

IL S7faceplates

APLfaceplates

APL

AdvancedLibrary

Concept

Touchpanel

(flexible WinCC)

IL S7 Lib

Local HMIfor package uniton touch panel

S7-3xx

Package unit b

IL S7panel

faceplate block


15-Jun-12

Continuous Integration

Always in the thick of it


15-Jun-12

Investment protection, as previous operating systems are supported (upgrade without changing HW)New operating system allows / provides

Use of new PC technologies (multi-core, bigger memory capacity, etc.)Long-term support incl. permanent security enhancements

Operating systems for ES, OS client, OS single stationWindows XP Professional SP3Windows 7 Enterprise/Ultimate (32-bit / 64-bit)

Operating systems for ES, OS server, CAS, PHWindows Server 2003 R2 SP2Windows Server 2008 (32-bit) + R2 (64-bit)

Functions

Supported Operating Systems

Benefits



15-Jun-12

PCS 7 Industrial Workstations ContinuousIntegration

IPC847C IPC647C

IPC547D

SupportWindows 7 Enterprise/Ultimate (32-bit / 64-bit)Windows Server 2008 (32-bit) + R2 (64-bit)

5 year spar part- and repair- supportsupports Hardware RAID 5Hot pluggable power supplyIPC647C Half Height ServerPC based automation systems

IPC427C

IPC627C

Benefits


15-Jun-12

Very fast step transition times, Improved deterministic during execution of a batchEnhanced availabilityFlexible recipe construction Operator support in exception situations

Controller-based execution of unit recipe logic (RUP specific)Enhancements for recipe design

Free jumps within hierarchy levelMonitoring Areas with automation reaction in exception situations within

recipe logicCommand Steps (e.g. for Hold Propagation)Batch views integrated into OS process - screens (Monitoring and

control of batches, batch planning, unit list)

SIMATIC BATCH: Overview

Client

execute

Serverexecute


Functions

Benefits


15-Jun-12

Single point of access to all fielbus standards (FF, PA, HART)More transparent and user-friendly, e.g. faster access to diagnostic data

Completely new optimized field device managementLean structureLife List with Tag- and Address- assignmentImproved system diagnosticsMessage protocol in the form of a csv file for each PDM system function

New user interfacesVisual and ergonomic improvements of user interfacesNew, more modern designNew menu structure (IEC standard)

Improved system dialogs

SIMATIC PDM V8.0Device Integration Manager Continuous

Integration

Functions

Benefits


15-Jun-12

New, modern operator interfaceMore user-friendly

New operator interface / dialogs in APL style guideNew functions:

Integrated Internet linksDirect calling of maintenance toolsMessage group displays Redesigned views:

MaintenanceMessage Diagnostics

Visualization of active notes in the faceplate and block icon

Faceplates for PROFINET devices

Plant Asset Management ContinuousIntegration

Functions

Benefits

PROFINET for Process Automation

Heading towards new dimensions


15-Jun-12

Automation systems for PCS 7Portfolio

The right product for every requirement

AS RTX AS mEC RTX

For compact solutions

OEMs

Package units

PCS 7 Box Standard AS High-availability AS

For the highest standards in

Performance

Availability

Profinet


15-Jun-12

Features

Benefits

High-availability automation systemsInnovations

Higher I/O capacity for each automation system

Reduced costs

New mid-range CPU 416HF

Enhanced computing power

More resources

Integrated Ethernet / PROFINET

Routing for integrated PROFIBUS interface

PROFINET system redundancy

Profinet


15-Jun-12

PROFINET for Process Automation

Continuous system integrationSame look & feel for PROFIBUS DP and PROFINET IO

High-available PROFINET IORedundant I/O network for standard controllerRedundant PROFINET IO according to Profinet standards

Flexible network structuresSiemens PROFINET IO components with built-in2-port switch – no additional switch necessaryLine, ring or star topologyPROFINET IO and PROFIBUS DP in one controller

Profinet

Scalable Archiving

Access what counts at any time


15-Jun-12

Scalable Archiving

ProductionProduction

ProcessProcess Historian

SIMATIC IT Historian

PCS 7 Archive

ScalableArchiving


15-Jun-12

Process HistorianWhat´s New?

Office PCMicrosoft Office (Excel, Word)

Office PCWeb Browser

Process Historian

ArchivingReporting

OS Single StationProcess tags, alarms

OS ServerProcess tags, alarms

BATCH SERVERBatch data

ScalableArchiving

Offering for hazardous areas

For demanding tasks


15-Jun-12

Functions

Benefits

ET 200iSPRemote I/O for installation in Zone 1

Installation up to Ex-Zone 1 / 21Failsafe modules up to SIL 3

Digital Input Modul 8 F-DI NAMURDigital Output Modul 4 F DOAnalog Input Modul 4 F-AI HART

Redundant for Interface and power supply

HazardousAreas

Line monitoring in Ex area up to the sensor / actuatorBenefit in terms of SIL-Calculation, because of integrated Ex-BarriersMixed installation Failsafe and Standard-modules in one stationComplete portfolio


15-Jun-12

SIMATIC Active Field Distributor AFDiSRing redundancy in hazardous Areas

M FOUNDATION Fieldbus H1 / PROFIBUS PA (Ex e)

AFDiS AFDiS

Ex iaspurs

Redundant FF Link / PA Link

Increased reliabilityIntegrated repeater between trunk and spurs preserves signal quality and eliminates disruptive feedbackIntelligent chatter suppression eliminates disturbances during connection / disconnection of devices

Increased plant availability Unique high available media ring solution on field level for intrinsic safe FF H1 and PROFIBUS PAVisible status LEDs on housing lid provide quick and easy diagnostics Enhanced online change capabilities incl. topology enhancements in safe area and zone 2

Simplified commissioning Automatic bus termination feature excludes wrong termination

HazardousAreas


15-Jun-12

SIMATIC PCS 7 Fieldbus Technologies

All fielbus standards seamless integrated in one systemPROFIBUS PA, Foundation Fieldbus, HART

Seamless integration of complete FF functionality

No need of 3rd party components

Siemens provides complete fieldbus infrastructure (incl. power conditioning & field distribution)

Outstanding scalable FF redundancy optionsFF-H1 link master redundancy (2x IM)Redundant power conditioning (2x Coupler)Ring redundancy

Further improvement of decentralized approachHigh speed backbone for fieldbus is PROFIBUS and will be PROFINET in future

AS 41x HF

PROFIBUS PA

PA-Link

Foundation Fieldbus H1

FF-Link

HazardousAreas


15-Jun-12

AFD iS

SIMOCODE PNET200SP Fieldstation

PROFINET based on EthernetPROFINET based on Ethernet

FF-H1 (Ex-e)

Ex-i

ET200 iSP PNFieldstation

Zone 1

AFD iS

PROFIBUS PA (Ex-e)

Ring Redundancy

Ring Redundancy

PCS 7 Innovation

SITRANS TF280

preliminary


Jul-2009

PCS 7 Advanced Process LibraryPriority Based Alarming

Function:Six customizable alarm classes

No link between event limits (HH/LL etc.) and alarm class

New priority based alarm views

APL without hardcoded colors

Existing or new Alarm Concept can be selected

Quick discern of colorsTargeted Operator Guidance Faster reactionHigher plant availability

Alarm -class

Benefits:

preliminary


15-Jun-12

Life Cycle ServiceSupport over the entire Life Cycle

simatic simatic pcs 7pcs 7 v8.0v8 - · pdf fileover 11.600 projects* in all sectors of the...

Documents