simatic pcs7 traing course
DESCRIPTION
training sitrainTRANSCRIPT
PCS7_templateSIMATIC PCS 7
Automation System (AS) / PLC ........................................................................................................ 10
I/O Peripherals .................................................................................................................................. 12
Overview of Functions of an Entire Plant
A
A
A
C
C
C
A
A
B
B
B
B
?
?
?
?
Objectives The goal of the new concept is to provide system operators with the most comprehensive advantages for using automation concepts.
Utilization is most effective when there is as much continuity and integration as possible for automating all subsystems from the front end to the back end, including the production management level.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
Totally Integrated Automation
1FT6/1FK6
TIA Totally Integrated Automation (TIA) is not a product or system you can obtain with a purchase order number. TIA is a Siemens-internal concept for integrating all automation components. All of the individual products and systems in the “Totally Integrated Automation“ family have been created and designed so that any component combination provides advantages that non-Siemens component combinations cannot offer.
Openness TIA also stands for openness. You can, of course, connect third-party devices at any of the system levels. However, you can integrate components from the Totally Integrated Automation family more effectively (functionality) or at less cost (engineering) into the total configuration.
TIA Product Range The TIA range currently consists of the following product groups:
SIMATIC controllers
SIMATIC PCS 7
SIMATIC PCS7 is a member of the TIA product range, in addition to the above listed systems.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
Vertical Integration
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
Horizontal Integration
SFC
TIC
TIC
TIC
TIC
TIC
TIC
Horizontal Integration All the components in all phases – from material to end product storage – make horizontal integration possible.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
The Classic Solution
PLC
PLC
PCS
PC
The viewpoint from the different areas involved is that a conventional solution for this type of automation calls for special hardware and software solutions.
These solutions include PLC-based ones for the upstream and downstream area, PCS-based solutions (Process Control System) for the actual process, and PC-based or workstation-based solutions for the information processing area.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
The New SIMATIC Control System
A
A
A
C
C
C
A
A
B
B
B
B
SIMATIC Process Control System 7
The homogenous approach of our new concept enables the SIMATIC Process Control System 7 to attain complete functionality in all subsystems.
Compromises are no longer necessary.
The optimal solution is achieved.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
What Is Process Control?
Process Control = Automation + HMI + communication
In Components Automation System (AS) + HMI system (OS - Operator Station) + bus
Configuring Engineering system (ES) = engineering toolset + process control libraries (AS/OS blocks)
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
Seamless Integration of Today's Systems
TELEPERM M
SIMATIC S5/COROS
SIMATIC PCS
The development strategy for enhancing the functionality was step-by-step combination of existing systems until a new generation system was achieved.
Tried and tested technology, as well as customer and staff experiences were also included in this approach.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
A New PLC Generation with Integrated Process Control Functionality
S7 400
SIMATIC Controllers
S7 300
SIMATIC M7
SIMATIC C7
S7 200
The SIMATIC Process Control System 7 is based on the SIMATIC - S7 400 CPUs.
The modular structure of the SIMATIC controller range allows you to develop a solution tailored to your needs and special applications as a complement to SIMATIC PCS 7.
You can select the appropriate performance class: from the S7 200 to the S7 400. You can also choose the correct functionality:
Process automation (S7) or information processing (M7).
For example, you could use SIMATIC C7, a compact combination of automation, operating and monitoring functions, if you need compact, stations installed at the machine location.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
SIMATIC PCS 7 Automation Systems:
S7 Controller/CPU 414-3 to 417-4H
24 VDC power supply or 115/230 VAC
CPU with a memory card and
integrated interfaces for PROFIBUS-DP and MPI
Communications processor for the PROFIBUS
system bus or Industrial Ethernet
Additional communications processors for
Configuration: modular, no fan
CPUs (Controller) The following new series supplements the CPU spectrum you can use:
6ES7 414-3XJ00-0AB0
6ES7 414-4HJ00-0AB0
6ES7 416-2XK02-0AB0
6ES7 416-3XL00-0AB0
6ES7 417-4XL00-0AB0
6ES7 417-4HL01-0AB0
These CPUs permit a new and more efficient driver concept (by means of so-called process image sections) with good potential for saving engineering expenses (see Chap. CFC).
649.unknown
Complete I/O Module Spectrum
I/O modules with diagnostics (B class)
Ex(i) modules
S
0
1
2
3
4
5
6
7
0
1
2
3
4
5
6
7
The broad spectrum of input and output modules supplements the SIMATIC controllers.
All process control requirements are also taken into consideration here.
Whether a standard module or one with diagnostics, whether intrinsically safe or with built-in functions - the appropriate module is available for every application.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
SIMATIC PCS 7 Automation Systems:
Distributed I/Os
Ind. Ethernet
ET 200 M
ET 200 M
Standard I/O modules
Function modules
PROFIBUS DP
Up to 61 analog values per station
High channel density and functionality
Removing and connecting modules
Degree of protection IP 20
A full configuration can encompass up to 8 modules per station.
CPUs manufactured prior to 1999 could address 122 bytes via the DP master system, i.e.:
- Max. 61 (7 x 8 channels + 1 x 5 channels) analog inputs from class B or
- Max. 32 (8 x 4 channels) analog outputs from Class B or
- Max. 128 (8 x 16 channels) digital inputs from Class A and B or
- Max. 128 (8 x 16 channels) digital inputs from Class A or
- Max. 64 (8 x 8 channels) digital outputs from Class B
CPUs manufactured since then can address up to 244 bytes. This doubles the above listed maximum number of channels.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
SIMATIC PCS 7 Automation Systems:
Standard Signal Modules in ET 200M
Non-diagnostics-capable modules (Class A)
Digital output 16 channels, 24 VDC / 0.5 A
Diagnostics-capable modules (Class B)
Digital output 8 channels, 24 VDC / 0.5 A,
Can be made redundant (redundant output on a simple actuator)
Analog input 8 channels, 14 bit
Analog output 4 channels, 12 bit
Ind. Ethernet
ET 200 M
PROFIBUS-DP
According to their diagnostics capabilities, the standard signal modules for the ET 200 M distributed I/O system are divided into Class A and Class B. The AS 414 to AS 417 automation systems and the OS operating and monitoring systems can receive and evaluate the channel-specific diagnostics information from the Class B modules.
Class B modules have the following diagnostics properties:
Channel-specific error display
Internal module monitoring
Immediate message at auxiliary supply error
Output module characteristics for a CPU failure: Stopping the last value or applying a substitute value
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
mixture of red. & non-red. modules in one CPU possible
no specific logic in CFCs necessary - channel switch-over done automatically by the system
I/O-redundancy for selected modules of the ET 200M line
Configuration via Browser
I/O modules that support new redundancy concept
fail safe:
DI 8 x NAMUR [EEx ib] (6ES7 326-1RF00-0AB0)
DO 10 x DC24V/2A (6ES7 326-2BF00-0AB0)
AI 6 x 13Bit (6ES7 336-1HE00-0AB0)
standard ET200M line:
DO 32 x DC24V/0.5A (6ES7 322-1BL00-0AA0)
AI 8 x 12Bit (6ES7 331-7KF02-0AB0)
AO support in progress
project specific solutions, e.g.:
DO 8 x DC24V/0.5A (6ES7 322-8BF00-0AB0)
DO 16 x DC24V/0.5A (6ES7 322-8BH00-0AB0)
F-DI
F-DI
F-DO
F-DO
F-AI
F-AI
DO
DO
DI
DI
I
R
AI-U
AI-U
SIMATIC PCS 7 Automation Systems:
ET 200M “Hot Swapping” Mounting Rack
ET 200 M
Bus module 1
(for IM 153)
Bus module 2
Bus module 3
Rail
Remove and Connect
To make it possible to exchange modules during running operation, a special backplane bus is used in the ET 200M rack. Unlike a standard bus, this special backplane bus is not interrupted during module exchange.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
SIMATIC S7-400F/FH with ET 200M
AS 414 H and AS 417 H
are high-availability automation systems, so-called 1-of-2 systems that reduce the probability of production downtime by switching to an internal reserve system. The automation system is designed with internal redundancy to allow it to be available at all times. This means:
All critical components such as
central processing unit, power supply
hardware for connecting both central processing units
are fitted in pairs.
Which components you decide to double for higher availability in addition to the ones above will depend on the specific automation task.
AS 414 F/FH and AS 417 F/FH
A fault-tolerant system continuously checks it is operating without errors. If it detects an error, it will initiate steps to ensure the process is in a safe state.
The AS 414 F/FH and AS 417 F/FH automation systems are fault-tolerant systems. If required, they can also be configured as redundant systems in order to increase availability in addition to the fault tolerance.
In addition to the central processing unit, the F package includes the F signal modules SM 326F and SM 336F for ET 200M, an F programming tool and a runtime license. The new ProfiSafe profile is used for failsafe communication between the CPU and I/Os via PROFIBUS DP. An additional safety protocol ensures failsafe data transmission parallel to the standard communication.
690.unknown
Standard cabinet (2000 x 800 x 400 mm)
Conforms to CE
IP 40 degree of protection (IP 54 optional)
5 x ET 200 M with 8 modules each
Power supply:
230 VAC
20 x 8 = 160 analog values and
20 x 16 = 320 binary values
SIMATIC PCS 7 Automation Systems:
Cabinet Design - CPUs and I/Os
Cabinet Installation This type of installation has been field-proven with Teleperm M, for example.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
The New Generation of HMI Systems: WinCC
Open
architecture
Price
WinCC
Standard
Operator
System
HMI (Human Machine Interface)
A universal, scalable system is required to operate and monitor processes.
This is why we are providing modularly graduated systems with various performance ranges.
- One of our systems has UNIX-based solutions, derived from our experiences with existing systems.
- Another system solution offers the WINDOWS-based WinCC.
These systems form the basis for the OS (Operator Station), integrated from the low-performance end to the high-performance end.
The special features are that the systems have the same operating basis and a common engineering system.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
Communication via Fieldbus/System Bus:
SIMATIC NET
M
Field Level PROFIBUS DP, PA, or the AS-interface is used to connect the distributed peripherals or I/Os (field devices and the ET200M).
System Bus Depending on the performance you need, you can use one of the MPI, PROFIBUS or ETHERNET versions as a system bus. They handle AS, OS and ES communication.
Caution! With PCS 7 Version 5 and higher, we recommend using only Ethernet as the system bus for new installations. You can still use PROFIBUS as the system bus for expanding legacy networks.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
SIMATIC NET - Which Bus for Which Task?
MPI (only for test purposes)
Communication for small to medium-sized systems
Integrated programming interface for the controller
PROFIBUS (small configurations only)
Fast system bus for medium- to large-scale configurations
Industrial Ethernet (recommended)
Communication with the corporate management level (TCP/IP)
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
PROFIBUS PA
PROFIBUS DP
network transition to PROFIBUS PA)
Master
J
PROFIBUS PA This is an extension of the PROFIBUS DP. The DP/PA coupler supplies the PA devices with power. The supplied current is limited (depending on the coupler version), so that you can also install the PA devices in hazardous (Ex) areas.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
SIMATIC PCS 7 - Engineering Toolset
Plant- and system-wide engineering is the key for efficiently automating industrial engineering processes.
The integral concept in the SIMATIC Process Control System 7 provides the optimum tool for every task in every configuration phase.
The common database is one of the outstanding characteristics.
The appropriate tool is used to define functions once only. The functions are then available on a system-wide basis.
601.unknown
Special Process Industry Requirements:
Integral OS-AS-ES System Architecture
SIMATIC S7
The system architecture for the SIMATIC Process Control System 7 is as follows:
- HMI level
- Host computer
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
Special Process Industry Requirements:
Redundancy
CPU
Module
Communication
System availibility is also a special requirement in the process engineering industry.
Siemens meets this requirement by means of the high quality of the components used, a short MTTR (mean time to repair), and redundant design.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
Special Process Industry Requirements: Integrated AS and OS Configuration
Y2
GF-LI
GFE-LI
SCHRI
GF
The PCS 7 project is created on the ES.
The project contains the AS, OS and communication data.
The devices are in the foreground (AS, OS, bus and field devices) in the Component View and can be configured there.
The process is configured in the foreground in the Plant View. The necessary automation objects and operating and monitoring objects are entered implicitly in the assigned AS and OS.
You can access the data configured in the AS during OS configuration.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
SIMATIC PCS 7 - Automation Systems:
Configuring with Function Blocks
Central Engineering System (ES)
CFC library: Substitute modules,
Picture Blocks for WinCC,
network configuring: DP Master
Special Process Industry Requirements:
Plant Hierarchy
This view is where you can structure the system into components, functions, and process control locations. You can prepare the automation solution structure in advance, without first having to configure the actual hardware equipment. If PCS 7 components are used, you can define and connect the I/O interfaces at a later time.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
Special Process Industry Requirements:
Standard batch package
Block Libraries You do not have to program to solve automation tasks. PCS 7 has libraries with pre-compiled solutions, called blocks. These blocks cover the typical process industry applications. The project planning engineer must be familiar only with the input/output interfaces and a block‘s functionality. The project planning engineer does not have to be concerned with how a block is programmed.
Batch-Flexible An extensive software package is offered for batch processes. This package provides the functions necessary from batch and device planning up to integration at the plant control level and automation level.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
Special Process Industry Requirements: Interface to the Plant Control Level
A
A
A
C
C
C
A
A
B
B
B
B
HC
ES
OS
Cornerstone
OLE
ODBC / DDE
File transfer
Plant Control Level It is possible at this level to access the OS data so you can query information about the current process events.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
SIMATIC S7
WIN CC
System-Wide Engineering
System-Wide Engineering
Although the hardware and software components can communicate with each other in the framework of the TIA family, additional integration is required. The components provided within the PCS7 framework have already passed the integration test; they are adapted to one another and can be used without any additional adaptations.
In this environment, project planning engineers can dedicate themselves to the actual task at hand: automating a process - from the field level to the plant control level.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
Summary (1)
Summary (2)
SAP R/3
Automation System (AS) / PLC ........................................................................................................ 10
I/O Peripherals .................................................................................................................................. 12
Overview of Functions of an Entire Plant
A
A
A
C
C
C
A
A
B
B
B
B
?
?
?
?
Objectives The goal of the new concept is to provide system operators with the most comprehensive advantages for using automation concepts.
Utilization is most effective when there is as much continuity and integration as possible for automating all subsystems from the front end to the back end, including the production management level.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
Totally Integrated Automation
1FT6/1FK6
TIA Totally Integrated Automation (TIA) is not a product or system you can obtain with a purchase order number. TIA is a Siemens-internal concept for integrating all automation components. All of the individual products and systems in the “Totally Integrated Automation“ family have been created and designed so that any component combination provides advantages that non-Siemens component combinations cannot offer.
Openness TIA also stands for openness. You can, of course, connect third-party devices at any of the system levels. However, you can integrate components from the Totally Integrated Automation family more effectively (functionality) or at less cost (engineering) into the total configuration.
TIA Product Range The TIA range currently consists of the following product groups:
SIMATIC controllers
SIMATIC PCS 7
SIMATIC PCS7 is a member of the TIA product range, in addition to the above listed systems.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
Vertical Integration
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
Horizontal Integration
SFC
TIC
TIC
TIC
TIC
TIC
TIC
Horizontal Integration All the components in all phases – from material to end product storage – make horizontal integration possible.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
The Classic Solution
PLC
PLC
PCS
PC
The viewpoint from the different areas involved is that a conventional solution for this type of automation calls for special hardware and software solutions.
These solutions include PLC-based ones for the upstream and downstream area, PCS-based solutions (Process Control System) for the actual process, and PC-based or workstation-based solutions for the information processing area.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
The New SIMATIC Control System
A
A
A
C
C
C
A
A
B
B
B
B
SIMATIC Process Control System 7
The homogenous approach of our new concept enables the SIMATIC Process Control System 7 to attain complete functionality in all subsystems.
Compromises are no longer necessary.
The optimal solution is achieved.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
What Is Process Control?
Process Control = Automation + HMI + communication
In Components Automation System (AS) + HMI system (OS - Operator Station) + bus
Configuring Engineering system (ES) = engineering toolset + process control libraries (AS/OS blocks)
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
Seamless Integration of Today's Systems
TELEPERM M
SIMATIC S5/COROS
SIMATIC PCS
The development strategy for enhancing the functionality was step-by-step combination of existing systems until a new generation system was achieved.
Tried and tested technology, as well as customer and staff experiences were also included in this approach.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
A New PLC Generation with Integrated Process Control Functionality
S7 400
SIMATIC Controllers
S7 300
SIMATIC M7
SIMATIC C7
S7 200
The SIMATIC Process Control System 7 is based on the SIMATIC - S7 400 CPUs.
The modular structure of the SIMATIC controller range allows you to develop a solution tailored to your needs and special applications as a complement to SIMATIC PCS 7.
You can select the appropriate performance class: from the S7 200 to the S7 400. You can also choose the correct functionality:
Process automation (S7) or information processing (M7).
For example, you could use SIMATIC C7, a compact combination of automation, operating and monitoring functions, if you need compact, stations installed at the machine location.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
SIMATIC PCS 7 Automation Systems:
S7 Controller/CPU 414-3 to 417-4H
24 VDC power supply or 115/230 VAC
CPU with a memory card and
integrated interfaces for PROFIBUS-DP and MPI
Communications processor for the PROFIBUS
system bus or Industrial Ethernet
Additional communications processors for
Configuration: modular, no fan
CPUs (Controller) The following new series supplements the CPU spectrum you can use:
6ES7 414-3XJ00-0AB0
6ES7 414-4HJ00-0AB0
6ES7 416-2XK02-0AB0
6ES7 416-3XL00-0AB0
6ES7 417-4XL00-0AB0
6ES7 417-4HL01-0AB0
These CPUs permit a new and more efficient driver concept (by means of so-called process image sections) with good potential for saving engineering expenses (see Chap. CFC).
649.unknown
Complete I/O Module Spectrum
I/O modules with diagnostics (B class)
Ex(i) modules
S
0
1
2
3
4
5
6
7
0
1
2
3
4
5
6
7
The broad spectrum of input and output modules supplements the SIMATIC controllers.
All process control requirements are also taken into consideration here.
Whether a standard module or one with diagnostics, whether intrinsically safe or with built-in functions - the appropriate module is available for every application.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
SIMATIC PCS 7 Automation Systems:
Distributed I/Os
Ind. Ethernet
ET 200 M
ET 200 M
Standard I/O modules
Function modules
PROFIBUS DP
Up to 61 analog values per station
High channel density and functionality
Removing and connecting modules
Degree of protection IP 20
A full configuration can encompass up to 8 modules per station.
CPUs manufactured prior to 1999 could address 122 bytes via the DP master system, i.e.:
- Max. 61 (7 x 8 channels + 1 x 5 channels) analog inputs from class B or
- Max. 32 (8 x 4 channels) analog outputs from Class B or
- Max. 128 (8 x 16 channels) digital inputs from Class A and B or
- Max. 128 (8 x 16 channels) digital inputs from Class A or
- Max. 64 (8 x 8 channels) digital outputs from Class B
CPUs manufactured since then can address up to 244 bytes. This doubles the above listed maximum number of channels.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
SIMATIC PCS 7 Automation Systems:
Standard Signal Modules in ET 200M
Non-diagnostics-capable modules (Class A)
Digital output 16 channels, 24 VDC / 0.5 A
Diagnostics-capable modules (Class B)
Digital output 8 channels, 24 VDC / 0.5 A,
Can be made redundant (redundant output on a simple actuator)
Analog input 8 channels, 14 bit
Analog output 4 channels, 12 bit
Ind. Ethernet
ET 200 M
PROFIBUS-DP
According to their diagnostics capabilities, the standard signal modules for the ET 200 M distributed I/O system are divided into Class A and Class B. The AS 414 to AS 417 automation systems and the OS operating and monitoring systems can receive and evaluate the channel-specific diagnostics information from the Class B modules.
Class B modules have the following diagnostics properties:
Channel-specific error display
Internal module monitoring
Immediate message at auxiliary supply error
Output module characteristics for a CPU failure: Stopping the last value or applying a substitute value
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
mixture of red. & non-red. modules in one CPU possible
no specific logic in CFCs necessary - channel switch-over done automatically by the system
I/O-redundancy for selected modules of the ET 200M line
Configuration via Browser
I/O modules that support new redundancy concept
fail safe:
DI 8 x NAMUR [EEx ib] (6ES7 326-1RF00-0AB0)
DO 10 x DC24V/2A (6ES7 326-2BF00-0AB0)
AI 6 x 13Bit (6ES7 336-1HE00-0AB0)
standard ET200M line:
DO 32 x DC24V/0.5A (6ES7 322-1BL00-0AA0)
AI 8 x 12Bit (6ES7 331-7KF02-0AB0)
AO support in progress
project specific solutions, e.g.:
DO 8 x DC24V/0.5A (6ES7 322-8BF00-0AB0)
DO 16 x DC24V/0.5A (6ES7 322-8BH00-0AB0)
F-DI
F-DI
F-DO
F-DO
F-AI
F-AI
DO
DO
DI
DI
I
R
AI-U
AI-U
SIMATIC PCS 7 Automation Systems:
ET 200M “Hot Swapping” Mounting Rack
ET 200 M
Bus module 1
(for IM 153)
Bus module 2
Bus module 3
Rail
Remove and Connect
To make it possible to exchange modules during running operation, a special backplane bus is used in the ET 200M rack. Unlike a standard bus, this special backplane bus is not interrupted during module exchange.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
SIMATIC S7-400F/FH with ET 200M
AS 414 H and AS 417 H
are high-availability automation systems, so-called 1-of-2 systems that reduce the probability of production downtime by switching to an internal reserve system. The automation system is designed with internal redundancy to allow it to be available at all times. This means:
All critical components such as
central processing unit, power supply
hardware for connecting both central processing units
are fitted in pairs.
Which components you decide to double for higher availability in addition to the ones above will depend on the specific automation task.
AS 414 F/FH and AS 417 F/FH
A fault-tolerant system continuously checks it is operating without errors. If it detects an error, it will initiate steps to ensure the process is in a safe state.
The AS 414 F/FH and AS 417 F/FH automation systems are fault-tolerant systems. If required, they can also be configured as redundant systems in order to increase availability in addition to the fault tolerance.
In addition to the central processing unit, the F package includes the F signal modules SM 326F and SM 336F for ET 200M, an F programming tool and a runtime license. The new ProfiSafe profile is used for failsafe communication between the CPU and I/Os via PROFIBUS DP. An additional safety protocol ensures failsafe data transmission parallel to the standard communication.
690.unknown
Standard cabinet (2000 x 800 x 400 mm)
Conforms to CE
IP 40 degree of protection (IP 54 optional)
5 x ET 200 M with 8 modules each
Power supply:
230 VAC
20 x 8 = 160 analog values and
20 x 16 = 320 binary values
SIMATIC PCS 7 Automation Systems:
Cabinet Design - CPUs and I/Os
Cabinet Installation This type of installation has been field-proven with Teleperm M, for example.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
The New Generation of HMI Systems: WinCC
Open
architecture
Price
WinCC
Standard
Operator
System
HMI (Human Machine Interface)
A universal, scalable system is required to operate and monitor processes.
This is why we are providing modularly graduated systems with various performance ranges.
- One of our systems has UNIX-based solutions, derived from our experiences with existing systems.
- Another system solution offers the WINDOWS-based WinCC.
These systems form the basis for the OS (Operator Station), integrated from the low-performance end to the high-performance end.
The special features are that the systems have the same operating basis and a common engineering system.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
Communication via Fieldbus/System Bus:
SIMATIC NET
M
Field Level PROFIBUS DP, PA, or the AS-interface is used to connect the distributed peripherals or I/Os (field devices and the ET200M).
System Bus Depending on the performance you need, you can use one of the MPI, PROFIBUS or ETHERNET versions as a system bus. They handle AS, OS and ES communication.
Caution! With PCS 7 Version 5 and higher, we recommend using only Ethernet as the system bus for new installations. You can still use PROFIBUS as the system bus for expanding legacy networks.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
SIMATIC NET - Which Bus for Which Task?
MPI (only for test purposes)
Communication for small to medium-sized systems
Integrated programming interface for the controller
PROFIBUS (small configurations only)
Fast system bus for medium- to large-scale configurations
Industrial Ethernet (recommended)
Communication with the corporate management level (TCP/IP)
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
PROFIBUS PA
PROFIBUS DP
network transition to PROFIBUS PA)
Master
J
PROFIBUS PA This is an extension of the PROFIBUS DP. The DP/PA coupler supplies the PA devices with power. The supplied current is limited (depending on the coupler version), so that you can also install the PA devices in hazardous (Ex) areas.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
SIMATIC PCS 7 - Engineering Toolset
Plant- and system-wide engineering is the key for efficiently automating industrial engineering processes.
The integral concept in the SIMATIC Process Control System 7 provides the optimum tool for every task in every configuration phase.
The common database is one of the outstanding characteristics.
The appropriate tool is used to define functions once only. The functions are then available on a system-wide basis.
601.unknown
Special Process Industry Requirements:
Integral OS-AS-ES System Architecture
SIMATIC S7
The system architecture for the SIMATIC Process Control System 7 is as follows:
- HMI level
- Host computer
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
Special Process Industry Requirements:
Redundancy
CPU
Module
Communication
System availibility is also a special requirement in the process engineering industry.
Siemens meets this requirement by means of the high quality of the components used, a short MTTR (mean time to repair), and redundant design.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
Special Process Industry Requirements: Integrated AS and OS Configuration
Y2
GF-LI
GFE-LI
SCHRI
GF
The PCS 7 project is created on the ES.
The project contains the AS, OS and communication data.
The devices are in the foreground (AS, OS, bus and field devices) in the Component View and can be configured there.
The process is configured in the foreground in the Plant View. The necessary automation objects and operating and monitoring objects are entered implicitly in the assigned AS and OS.
You can access the data configured in the AS during OS configuration.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
SIMATIC PCS 7 - Automation Systems:
Configuring with Function Blocks
Central Engineering System (ES)
CFC library: Substitute modules,
Picture Blocks for WinCC,
network configuring: DP Master
Special Process Industry Requirements:
Plant Hierarchy
This view is where you can structure the system into components, functions, and process control locations. You can prepare the automation solution structure in advance, without first having to configure the actual hardware equipment. If PCS 7 components are used, you can define and connect the I/O interfaces at a later time.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
Special Process Industry Requirements:
Standard batch package
Block Libraries You do not have to program to solve automation tasks. PCS 7 has libraries with pre-compiled solutions, called blocks. These blocks cover the typical process industry applications. The project planning engineer must be familiar only with the input/output interfaces and a block‘s functionality. The project planning engineer does not have to be concerned with how a block is programmed.
Batch-Flexible An extensive software package is offered for batch processes. This package provides the functions necessary from batch and device planning up to integration at the plant control level and automation level.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
Special Process Industry Requirements: Interface to the Plant Control Level
A
A
A
C
C
C
A
A
B
B
B
B
HC
ES
OS
Cornerstone
OLE
ODBC / DDE
File transfer
Plant Control Level It is possible at this level to access the OS data so you can query information about the current process events.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
SIMATIC S7
WIN CC
System-Wide Engineering
System-Wide Engineering
Although the hardware and software components can communicate with each other in the framework of the TIA family, additional integration is required. The components provided within the PCS7 framework have already passed the integration test; they are adapted to one another and can be used without any additional adaptations.
In this environment, project planning engineers can dedicate themselves to the actual task at hand: automating a process - from the field level to the plant control level.
Date: * File:ST-PCS7SY1_1V52_SYS_ÜB.*
Summary (1)
Summary (2)
SAP R/3