silicon igbt comparison 2021 - system plus

©2021 by System Plus Consulting | SPR21540 - Si IGBT Comparison 2021 | Sample 1

+33 2 40 18 09 16 [email protected] www.systemplus.fr22 bd Benoni Goullin

44200 NANTES - FRANCE

REVERSE COSTING® – STRUCTURAL, PROCESS & COST REPORT

Silicon IGBT Comparison 202131 Si IGBT from: Infineon, ON Semiconductor, STMicroelectronics, Mitsubishi, Rohm, Toshiba, Fuji, Littelfuse, ABB, Microsemi, and the IGBT in StarPower’smodule. SPR21540 - POWER report by Amine ALLOUCHE

PHYSICAL ANALYSIS by Peggy GALLOISJanuary 2021 - Sample


Table of Contents

Overview / Introduction 4

o Executive Summary

o Reverse Costing Methodology

o Glossary

Technology & Market 8

Company profile 20

o Infineono ON Semiconductoro STMicroelectronicso Mitsubishio Rohmo Toshibao Fuji Electrico Littelfuseo ABBo Microsemio StarPower

Physical Analysis 75

o 650V IGBTs✓ Infineon✓ ON Semiconductor✓ STMicroelectronics✓ Mitsubishi✓ Rohm

o 750V IGBT✓ StarPower

o 900V IGBT✓ Microsemi

o 1200V IGBT ✓ Infineon✓ ON Semiconductor✓ STMicroelectronics✓ Mitsubishi✓ Toshiba✓ Fuji Electric✓ Littelfuse

o 1700V IGBT✓ Littelfuse✓ ABB

o 2500V IGBT✓ Littelfuse



Technology and Physical Comparison 174

o Device performance comparisons (FOM, current density)

o Device design comparisons

o Physical parameters trends

Manufacturing Process Flow 182

o Supply Chain of all analyzed manufacturers

o Wafer fabrication unit hypotheses for all analyzed manufacturers

o Manufacturing process flow schematics of selected IGBT processes

Cost and Price Analysis 213

o Yields Explanation & Hypotheses

o For each of the 31 IGBTs:✓ Wafer Cost✓ Die Cost✓ Packaging cost (only for discrete packaging)✓ Component Cost✓ Component Price

Cost Comparison 272

o Comparisons include wafer, die costs, die Ampere costs for each voltage class

o SiC Transistor vs Si IGBT current density & die Ampere cost comparison

Feedbacks 282

System Plus Consulting Services 284

http://www.systemplus.fr/


Overview / Introductiono Executive Summaryo Reverse Costing

Methodologyo Glossary

Technology & Market

Company Profile

Physical Analysis

Technology and Physical Comparison

Manufacturing Process Flow

Cost & Price Analysis

Cost Comparison

Feedbacks

Related Reports

About System Plus

Executive Summary

Silicon (Si) devices represent the majority in of the power electronics market. In 2019, the power semiconductor devicesmarket segment represented was worth US$17.5 billion, with a Compound Annual Growth Rate (CAGR) for 2019-2025 of4.3% according to Yole Développement.

Silicon devices such as IGBTs are benefiting from mature infrastructure and processes. New device generations arecoming to the market. In addition to performance improvements, Si IGBT costs will further be reduced thanks to a 12-inch Si wafer transition that will make the competition with WBG materials even tougher.

The technical panorama of Si IGBT devices varies in terms of voltage and design choices. Manufacturers proposedifferent approaches for device design, depending on the targeted electrical performances and applications. Most of theplayers have adopted Field-Stop (FS) trench structures for their IGBT design.

In this report, System Plus Consulting presents an overview of the state of the art of 31 Si IGBT transistors of 8 voltageclasses to highlight differences in design and manufacturing processes, and their impact on device size and productioncost.

31 IGBTs from 11 players are analyzed: Infineon, ON Semiconductor, STMicroelectronics, Mitsubishi, Rohm, Toshiba, FujiElectric, Littelfuse, ABB, Microsemi, and the IGBT in StarPower’s module. They target different power applications(including 5 automotive qualified devices).

The report provides detailed optical and SEM pictures from the device’s packaging till the microscopic level of transistordesign, with a focus on the latter. This detailed analysis is performed for 17 IGBTs. For devices previously analyzed bySystem Plus Consulting, please refer to the dedicated reports for the full technology analysis.

Cost simulations are detailed for all the 31 IGBTs. It includes their estimated manufacturing cost with breakdown, andtheir selling price. Finally, this report provides exhaustive physical, technological and manufacturing cost comparisons ofthe analyzed devices.



Overview / Introduction

Technology & Market

Company Profile

Physical Analysis




Cost Comparison

Feedbacks

Related Reports

About System Plus

Analyzed IGBT Technologies Roadmap Analyzed




Technology & Market

Company Profile

Physical Analysis




Cost Comparison

Feedbacks

Related Reports

About System Plus

Analyzed IGBTs




Technology & Market

Company Profile

Physical Analysis




Cost Comparison

Feedbacks

Related Reports

About System Plus

Si IGBT vs SiC MOSFET Current Density




Technology & Market

Company Profile

Physical Analysis




Cost Comparison

Feedbacks

Related Reports

About System Plus

Device Design Technology Choices




Technology & Market

Company Profile

Physical Analysis o 650V➢ Infineon➢ ON Semiconductor➢ STMicroelectronics➢ Mitsubishi➢ Rohm

o 750Vo 900V o 1200Vo 1700Vo 2500Vo 3000Vo 3600V




Cost Comparison

Feedbacks

Related Reports

About System Plus

Xxx Analyzed Devices




Technology & Market

Company Profile


o 750Vo 900V o 1200Vo 1700Vo 2500Vo 3000Vo 3600V




Cost Comparison

Feedbacks

Related Reports

About System Plus

Device XXX




Technology & Market

Company Profile


o 750Vo 900V o 1200Vo 1700Vo 2500Vo 3000Vo 3600V




Cost Comparison

Feedbacks

Related Reports

About System Plus

XXX




Technology & Market

Company Profile

Physical Analysis o 650Vo 750Vo 900Vo 1200V➢ Infineon➢ ON Semiconductor➢ STMicroelectronics➢ Mitsubishi➢ Toshiba➢ Fuji Electric➢ Littelfuse

o 1700Vo 2500Vo 3000Vo 3600V




Cost Comparison

FeedbacksRelated ReportsAbout System Plus




Technology & Market

Company Profile

Physical Analysis




Cost Comparison

Feedbacks

Related Reports

About System Plus

Analyzed Devices Performances – FoM Comparison




Technology & Market

Company Profile

Physical Analysis




Cost Comparison

Feedbacks

Related Reports

About System Plus

Analyzed Devices Performances




Technology & Market

Company Profile

Physical Analysis


Manufacturing Process Flowo Supply Chainso Infineono ON Semiconductoro STMicroelectronicso Mitsubishi Electrico Rohmo Toshibao Fuji Electrico Littelfuseo ABBo Microsemio StarPower


Cost Comparison

Feedbacks

Related Reports

About System Plus

Xxx – Process Flow




Technology & Market

Company Profile

Physical Analysis



Cost & Price Analysiso 650V➢ Infineon➢ ON Semiconductor➢ STMicroelectronics➢ Mitsubishi➢ Rohm

o 750Vo 900V o 1200Vo 1700Vo 2500Vo 3000Vo 3600V

Cost Comparison

Feedbacks

Related Reports

About System Plus

Xxx Components Cost & Price




Technology & Market

Company Profile

Physical Analysis




Cost Comparison

Feedbacks

Related Reports

About System Plus

xxx




Technology & Market

Company Profile

Physical Analysis




Cost Comparison

Feedbacks

Related Reports

About System Plus

Xxx




Technology & Market

Company Profile

Physical Analysis




Cost Comparison

Feedbacks

Related Reports

About System Plus

Si vs SiC – Ampere Cost Comparison




Technology & Market

Company Profile

Physical Analysis




Cost Comparison

Feedbacks

Related Reports

About System Plus

REVERSE COSTING ANALYSES - SYSTEM PLUS CONSULTING

POWER SEMICONDUCTORS & COMPOUND• Infineon EasyPACK™ FS100R12W2T7• Industrial Power Module Packaging Comparison 2020• StarPower GD820HTX75P6H Tri-Pack IGBT Module• Hitachi Double-Side Cooling Power Module from Audi e-tron’s Inverter• Infineon PrimePACK™2 1200V Power Module with IGBT5 and EC5 Diode• ABB LinPak 1700V 2x1000A Power Module

Related Reports

MARKET AND TECHNOLOGY REPORTS - YOLE DÉVELOPPEMENT

Power Electronics• Status of the Power Electronics Industry 2020• Power Electronics for Electric & Hybrid Electric Vehicles 2020


https://www.systemplus.fr/reverse-costing-reports/industrial-power-module-packaging-comparison-2020/

https://www.systemplus.fr/reverse-costing-reports/infineon-easypack-fs100r12w2t7/

https://www.systemplus.fr/reverse-costing-reports/industrial-power-module-packaging-comparison-2020/

https://www.systemplus.fr/reverse-costing-reports/starpower-gd820htx75p6h-tri-pack-igbt-module/

https://www.systemplus.fr/reverse-costing-reports/hitachi-double-side-cooling-power-module-from-audi-e-trons-inverter/

https://www.systemplus.fr/reverse-costing-reports/infineon-primepack2-1200v-power-module-with-igbt5-and-ec5-diode/

https://www.systemplus.fr/reverse-costing-reports/abb-linpak-1700v-2x1000a-power-module/

https://www.i-micronews.com/products/status-of-the-power-electronic-industry-2020/

https://www.i-micronews.com/products/power-electronics-for-electric-hybrid-electric-vehicles-2020/

https://www.i-micronews.com/products/power-electronics-for-electric-hybrid-electric-vehicles-2020/

https://www.i-micronews.com/products/status-of-the-power-electronic-industry-2020/


COMPANYSERVICES



Technology & Market

Company Profile

Physical Analysis




Cost Comparison

Feedbacks

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About System Pluso Company serviceso Contact

Business Models Fields of Expertise

Custom Analyses(>130 analyses per year)

Reports(>60 reports per year)

Costing Tools

Trainings




Technology & Market

Company Profile

Physical Analysis




Cost Comparison

Feedbacks

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About System Pluso Company serviceso Contact

Contact

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silicon igbt comparison 2021 - system plus

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