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Gasification Technologies Conference 2010CWashington, DC
Siemens IGCC and Gasification UpdateHarry MoreheadDi t IGCC & G ifi ti S l d M k ti A iDirector, IGCC & Gasification Sales and Marketing, Americas
November 1, 2010
Copyright © Siemens AG 2010. All rights reserved.
SiemensSiemens
Industry Energy HealthcareyDivisions
Drive TechnologiesIndustry Automation
gy
DivisionsFossil Power GenerationRenewable Energy
DivisionsImaging & ITWorkflow & Solutionsy
Building TechnologiesMobilityLighting (OSRAM)
Renewable EnergyOil & GasEnergy ServicePower Transmission
Workflow & SolutionsDiagnostics
Industry Solutions Power Distribution
Page 2 Energy Sector Copyright © Siemens AG 2010. All rights reserved.
Nov 1, 2010 GTC 2010
Siemens Gasification and IGCC Products and ServicesSiemens Gasification and IGCC Products and Services
Gasification ServicesGasification Products
Gasifier Island Design State of the Art Gas Turbines
FG/IGCC Plant Instrumentation and
ControlsSFG Gasifiers
Total IGGC Plant O&M Services /
Gasifier Services & Power Island Services
Equipment SupplyEquipment Supply
IGCC Power Island Reference Plants
Steam TurbineGenerator
Air / N2 / O2 / CO2 / Syngas Compressor
Trains
Product Services & LTP AgreementsPlant Solutions
• Automated Drives• Water Treatment
• SFG Gasifier• Gas Turbine• Steam Turbine• Water Treatment
• Building Automation
• Power Electrics & Distribution
• Steam Turbine• Generator• Control Systems• IGCC• Air / N2 / O2 / CO2 /
Syngas Compressor Trains
Page 3 Energy Sector Copyright © Siemens AG 2010. All rights reserved.
Nov 1, 2010 GTC 2010
Gasification Market & SFGT Project LandscapeGasification Market & SFGT Project Landscape
NCPP I Capital PowerIGCC
VresovaIGCC
HQ FreibergTest Facility
China JVGSP China
Orlando Shanghai
Coal to Polypropylene
JinCheng
Tenaska IGCCSummit Power
PolygenerationIGCC + UREA
Schwarze Pumpe1984 - 2007
Secure Energy
NORTH AMERICA
CanadaOil d j t i i
Largest gasification market worldwideStrong IGCC activities (e g Greengen)
CHINA
JinCheng Coal to Ammonia
Siemens OfficesOperating Units
Oil sands projects moving againUSA
Funding and loan guarantees released in USA/CAN > $ 5 BA number of IGCC and CtX projects
Strong IGCC activities (e.g. Greengen)Mega CtX projects under development (X…mainly fuels & SNG) Rising interest in EOR and CO2separation and sequestration
p gCurrent ProjectsTechnology Selected
supported by US government EOR opportunitiesRising interest in biomass and refinery residue gasification
AEC Coal to UREA
Page 4 Energy Sector Copyright © Siemens AG 2010. All rights reserved.
Nov 1, 2010 GTC 2010
9 SFG-500 Gasifiers shipped/ installed for 3 projectsLicense agreements signed for 4 additional projects
NCPP I: Largest Coal to Chemical Plant in China5 x SFG-500 Siemens gasifiers for Coal to Polypropylene plant5 x SFG-500 Siemens gasifiers for Coal to Polypropylene plant
Siemens Scope:Engineering
Feedstock:Sub-bituminous Coal
Status
Mechanical CompletionEquipment Supply
Gasifiers, Burners, Feeder Vessels, ...
Training (Freiberg Simulator)
Ash: ~ 7 wt%
Moisture: ~ 2 wt%
Gasification Commissioning Started
Technical Field Assistance
Air Separation Units
Power Station
Methanol to Polypropylene
Black Water Treatment
Gasification Unit (5xSFG-500 class gasifiers)
Page 5 Energy Sector Copyright © Siemens AG 2010. All rights reserved.
Nov 1, 2010 GTC 2010
Focus Areas for Successful NCPP ImplementationFocus Areas for Successful NCPP Implementation
Local Technical Field AssistanceLocal Technical Field Assistance support by Siemens commissioning experts (local and home office)
German / Chinese mixed teamGerman / Chinese mixed team 10-15 engineers frequently on-site for hot commissioning with 24h support from Freiberg HQ
Gasification Island (5 X SFG-500)
Establishment of Siemens service infrastructure
Qualifying and furnishing of Chinese repair shops
G ifi ti I l d Bl k W t T t t Pl t
Page 6 Energy Sector Copyright © Siemens AG 2010. All rights reserved.
Nov 1, 2010 GTC 2010
Gasification Island Black Water Treatment Plant
Secure Energy, Inc.Decatur Gasification PlantDecatur Gasification Plant
Location / Fuel: Decatur, ILIllinois coal
SEI Standard Front-End Design Block
CO2Pipeline
CO2 Capture & Storage
AirSeparationUnit
Argon By-Product
Gasoline output: 10,200 BBL/d(1,750 BBL/d LPG)
Siemens scope: 2 x SFG-500 gasifiers
CO2Compressor
Acid GasRemovalCO Shift
MercuryRemoval
Coal
O2
COS Hydrolysis
Steam
gasifiers Project Status: Detailed
engineering, andproject financing
CleanSyngas(CO, H2)
ParticulateScrubber
SulfurBy-Product
SulfurRecovery
Gasifier
St
Methanol Plant
SlagBy-Product
Fines
Steam Turbine(Internal Power)
Steam
Methanol Storage
Methanol toGasoline Plant
Gasoline
LPG
Methanol to Gasoline Block
Changing from SNG to gasoline significantly i d l t i
Page 7 Energy Sector Copyright © Siemens AG 2010. All rights reserved.
Nov 1, 2010 GTC 2010
SFG-500 Gasifiers and Feeder Vessels at Site
improved plant economics
Tenaska, Inc.Taylorville Energy Center
Location / Fuel: Taylorville, ILIllinois coal #6
Taylorville Energy Center
Size: 600 MW (net)
Siemens scope: 2 x SFG-500 gasifiersand 2 x SGT6-5000F GT-Gs
Timing: Legislative decision: 2010 Operation total plant: 2015
IGCC with intermediate SNG production andstandard natural gas fired gas turbines
Plant Concept: CCS capture rate: > 50% sequestered or used for EOR
DOE t l t
Page 8 Energy Sector Copyright © Siemens AG 2010. All rights reserved.
Nov 1, 2010 GTC 2010
DOE support: loan guarantee
Summit Power Group,Texas Clean Energy ProjectTexas Clean Energy Project
Location: Located at FutureGen“finalist” site directly atop Permian Basin and CO2/EOR opportunities
Size: 400 MWe “Polygen” IGCC project
Siemens Scope:
SFG-500 gasifiers
SGCC6-5000F 1x1 operating onSiemens SGCC6-5000F 1x1 Power Block SGCC6-5000F 1x1 operating on
high H2 syngas
Plant operation and maintenance services
Timing: FEED complete by Jun 11CO date in 2014
Plant Concept: 90% carbon capture
Siemens SFG-500 Gasifier
Page 9 Energy Sector Copyright © Siemens AG 2010. All rights reserved.
Nov 1, 2010 GTC 2010
Plant Concept: 90% carbon capture(2.7M tons of CO2/year; CO2 emissions or only 20 to 30% of a natural gas combined cycle)
Huaneng Greengen Co. Ltd.Tianjin IGCC ProjectTianjin IGCC Project
Location: Tanggu District, Tianjin, China
Size: 250 MW IGCC plant
Siemens scope: 1 x SGT5-2000E gas turbine and auxiliaries
Gas turbine main fuel: Coal-based syngas diluted with N2Gas turbine secondary fuel: Fuel oil
Plant concept: without CCS
Timing:Startup on Fuel Oil expected in May 2011Startup on Syngas expected in March 2012
Page 10 Energy Sector Copyright © Siemens AG 2010. All rights reserved.
Nov 1, 2010 GTC 2010
Siemens Gasification TechnologySiemens Gasification Island Battery LimitsSiemens Gasification Island Battery Limits
Engineering PackagesPDP, BEDP
Page 11 Energy Sector Copyright © Siemens AG 2010. All rights reserved.
Nov 1, 2010 GTC 2010
Equipment SupplyFeeder Vessel, Reactor, Burner
Siemens Fuel Gasification Technology: Cooling Screen GasifierCooling Screen Gasifier
FeaturesSFG Gasifier (> 2% ash)Fuel flexibility
Lignite, bituminous & sub-bituminous coal, hard coal, pet-coke (w/o flux), biomass
Dry feedinghigh efficiency (>80%),
Pressurized water inlet Pressurized water
outlet
Fuel Oxygen, steam
Burner
Pressurized water inlet Pressurized water
outlet
Fuel Oxygen, steam
Burner high efficiency ( 80%), high carbon conversion rate (> 98%)
Cooling screenshort start-up / shut-down (~ 2h)high lifetime and high availability
F ll h
Cooling screen
Reactor1300 to1800°C
Cooling screen
Reactor1300 to1800°C
Full quenchsimple and reliableideal for CO sour shift
Single main burner with integral pilot burnerEliminates the need to disassemble start-up burner(s)
Quenchwater
Quench
Quenchwater
QuenchFacilitates maintenance (downtime for burner change one day)
Advanced Controlsincreased availability
Standard Sizes
Gas outletGas outlet
Page 12 Energy Sector Copyright © Siemens AG 2010. All rights reserved.
Nov 1, 2010 GTC 2010
SFG-500, SFG-850, and SFG-1200Granulated slagGranulated slag
R&D Improves Gasification EconomicsNew Gasification Design Features and CapabilitiesNew Gasification Design Features and Capabilities
Advanced sensors and CFD analysis
Ad d h t i l fl 8000
10000
12000
14000
16000
nsitä
t [a.
u.]
11 24 31
3000K
Advanced ph sensors, spectroscopical flame analysis, advanced coal feed and raw gas dust sensors, online coal humidity sensor
CFD analysis to optimize reactor and quench geometries and to calculate heat flux 200 400 600 800 1000
0
2000
4000
6000
8000
Inte
n
Wellenlänge [nm]
11:24:3111:29:3611:35:4111:43:49
SFGT_280607_008.xls
Flame analysis by spectroscopy to d t i t t d h t t
300K
CFD analysis of Isokinetic dust
samplingdetermine temperature and ash content pilot plant
SFG with Heat RecoveryControls
Simulator
IGCC w/o CO2 capturePlant net efficiencyApprox. + > 3.5 %
(depends upon coal type water/steam
Efficiency improvement potential:
(depends upon coal type, water/steam condition, gas turbine)
IGCC with CO2 capturePlant net efficiencyApprox. + > 1.5 %
Page 13 Energy Sector Copyright © Siemens AG 2010. All rights reserved.
Nov 1, 2010 GTC 2010
pp o 5 %(depends upon process conditions of CO-shift, coal type, water/steam condition)
R&D Expands Feedstock CapabilityBiomass and BlendsBiomass and Blends
Testing indicates blends of non pre-treated biomass withnon pre treated biomass with coal or petcoke up to appox.20 % depending on the biomass type are possibleyp p
Pre-treatment is necessary for pure biomass feedstocks or
Typical TestedBiomass Feedstock
blends with a significant portion of biomass
Siemens is investigating the
GroundBiomassFeedstock
GroundTorrifiedBiomass
Feedstock
TorrifiedBiomass
Feedstock
development of large scale pre-
treatment processes
Page 14 Energy Sector Copyright © Siemens AG 2010. All rights reserved.
Nov 1, 2010 GTC 2010
Siemens is investigating pure biomass feedstocks and blends with coal or petcoke
Mississippi PowerKemper County IGCC ProjectKemper County IGCC Project
582 MWenet IGCC project
65 % b t65+% carbon capture(3 M tons of CO2/year)
Siemens will supply 2 SGT6-5000F gas turbine generators
Will operate on high H2 syngas as the primary fuel and natural Siemens SGT6-5000Fp ygas as the backup/startup fuel
Will include capability to extract air for integration with
Gas Turbine Generator
gthe air-blown gasifier
Located in Kemper Co., Mississippi
Page 15 Energy Sector Copyright © Siemens AG 2010. All rights reserved.
Nov 1, 2010 GTC 2010
Mississippi
Siemens and US DOE’sAdvanced H Turbine ProgramAdvanced H2 Turbine Program
Advanced gas bi i hturbines with:
Higher inlet temperatures
L NO b tiGas shiftCO2 compressionGasification
Low NOx combustion with reduced N2dilution
Advanced sealing
Adv. H2 Turbine Enhancements
Advanced sealing technology
Advanced cooling technology
Advanced materials and coatings to allow higher temperature operation with high H2
Page 16 Energy Sector Copyright © Siemens AG 2010. All rights reserved.
Nov 1, 2010 GTC 2010
Over 50% of the CCS penalty can be recoveredoperation with high H2syngas
Siemens Gasification Service and O&M Program SupportS G S O& g S pp
it
Service and O&M solutions t i d t th i
T t lual B
enef
i customized to the unique requirements of each project
and customer
Long Term
Operations & Maintenance
(O&M) on Gasification
Plant and
Total Gasification & IGCC O&M
ope
/ Mut
u
FEED Gasification
Process
Siemens Gasifier Parts and Service
Siemens Power Island
Parts and Service
gPrograms on Gasifier and Power Island
Plant and Power Island
asin
g Sc
o
FeasibilityStudies
Studies & RAM
Analysis
Support
Incr
ea
Page 17 Energy Sector Copyright © Siemens AG 2010. All rights reserved.
Nov 1, 2010 GTC 2010
Project Development Project Service Project Operation
Conclusions
While global gasification based project activity is down from two years ago, there is significant activity in the US and Chinese marketsChinese markets
Hauneng Greengen, Tianjin
Mississippi Power, Kemper IGCC Project
Secure Energy, Decatur Gasification Project
Shenhua, NCPP
Summit Power, Texas Clean Energy Project, gy j
Tenaska, Taylorville Energy Center
Lessons learned from the current wave of projects combined with R&D investments will play a significant role in lowering p y g gthe cost of IGCC for future projects
However, support for gasification based solutions is only possible if the industry sees a future. Growth is only possible if demand for these solutions exist and there is a clear and
Page 18 Energy Sector Copyright © Siemens AG 2010. All rights reserved.
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if demand for these solutions exist and there is a clear and comprehensive energy policy that supports them
Questions?Questions?
Harry MoreheadSiemens Energy, Inc.
Contact Information
[email protected](407) 736-3322
Page 19 Energy Sector Copyright © Siemens AG 2010. All rights reserved.
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DisclaimerDisclaimer
This document contains forward-looking statements and information – that is, statements related to future, not past,This document contains forward looking statements and information that is, statements related to future, not past, events. These statements may be identified either orally or in writing by words as “expects”, “anticipates”, “intends”, “plans”, “believes”, “seeks”, “estimates”, “will” or words of similar meaning. Such statements are based on our current expectations and certain assumptions, and are, therefore, subject to certain risks and uncertainties. A variety of factors, many of which are beyond Siemens’ control, affect its operations, performance, business strategy and results and could cause the actual results, performance or achievements of Siemens worldwide to be materially different from any future results, performance or achievements that may be expressed or implied by such forward-looking statements. For us, particular uncertainties arise, among others, from changes in general economic and business conditions, changes in currency exchange rates and interest rates, introduction of competing products or technologies by other companies, lack of acceptance of new products or services by customers targeted by Siemens worldwide, changes in business strategy and various other factors. More detailed information about certain of these factors is contained in Siemens’ filings with the SEC which are available on the Siemens website www siemens com and on thecontained in Siemens filings with the SEC, which are available on the Siemens website, www.siemens.com and on the SEC’s website, www.sec.gov. Should one or more of these risks or uncertainties materialize, or should underlying assumptions prove incorrect, actual results may vary materially from those described in the relevant forward-looking statement as anticipated, believed, estimated, expected, intended, planned or projected. Siemens does not intend or assume any obligation to update or revise these forward-looking statements in light of developments which differ from those anticipated. p
Trademarks mentioned in this document are the property of Siemens AG, it's affiliates or their respective owners.
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