side step fitting instruction - egr auto | steps.pdf · · 2014-03-24page 1 ss0037a (2012...
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SS0037apage 1
(2012 Onwards) (2011 Onwards)
SIDE STEPFITTING INSTRUCTION
FORD RANGER DUAL CAB and MAZDA BT-50 DUAL CABor SUPER CAB (WHEN TRIMMED) and FREESTYLE CAB (WHEN TRIMMED)
FORD RANGER MAZDA BT-50Accessory Part No. STEP0046 (Black) STEP0047 (Clear)
Accessory Part No. STEP0029 (Black) STEP0038 (Clear) Approx Product Weight:
15kg/33 lb
IMPORTANT - PLEASE READ INSTRUCTIONS BEFORE COMMENCING INSTALLATION
Personal Protective Equipment: Safety Glasses, Gloves
REQUIRED TOOLS | EQUIPMENT
• To maintain your product properly, wash regularly with car wash detergent, hose off & chamois dry. Stubborn grime can be removed with kerosene.
MAINTENANCE
60 Minutes
• Do not use this product in any other motor vehicle for which it is not designed.
• Do not use any other mounting location / method other than described in this instruction.
• It is advisable to seek assistance of another person when installing this product.
• Do not repair or modify the product and / or its mounting bracket in any way - repair or modification may effect proper operation of the airbag resulting in serious injury.
13mm and 17mm Socket
½” Drive Ratchet
13mm and 17mm Wrench /
Spanner
Drop Saw ( with clamping
system and aluminium blade)
Cleaning Materials
!150 kg330 lbs
Place these instructions in the vehicle’s glovebox after installation is complete
maxload
14/11/2013
COMPONENTS LIST
page 2
FORD RANGER & BT-50 - SIDE STEP
SS0037a 14/11/2013
LAYOUT
FORD RANGER & BT-50 - SIDE STEP
BOM FOR FORD RANGER & BT-50 TSS MASTER ASSEMBLYBOM FOR FORD RANGER & BT-50 TSS MASTER ASSEMBLY
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STEP 2
STOCKTAKE OF PARTS
Parts List
Component NamePART
PART
PART
PART
PART
PART
PART
PART
Item1
2
3
4
5
67
8
STEP 1
CLEAN INSTALLATION AREA
Clean & dry the installation area. Repeat process on the other side of the vehicle.
Check supplied parts and fasteners against Parts List, before commencing fitment.
STEP 3
INSTALL LHS FRONT BRACKET
Install the Front LHS Bracket using 2x M8 Flange Bolts into the pre-existing threaded holes. Hand Tighten Only.
FORD RANGER & BT-50 - SIDE STEP
page 4
300mm
SS0037a 14/11/2013
Install the Rear LHS Bracket using 2x M8 Flange Bolts into the pre-existing threaded holes. Hand Tighten Only.
INSTALL LHS REAR BRACKET
STEP 5
INSTALL LHS MIDDLE BRACKET
Install the Middle LHS Bracket using 2x M8 Flange Bolts into the pre-existing threaded holes. Hand Tighten Only.
STEP 4
FORD RANGER & BT-50 - SIDE STEP
TRIM SIDE STEP - SUPER CAB & FREESTYLE CAB ONLY
Measure 300mm from one end of the extrusion. Mark the cut line first and check by lining the extrusion with the cab, by laying it over the brackets. Cut the Extrusion using a drop saw (aluminium blade) with appropriate clamping to ensure a clean, safe cut. Trim the rubber extrusions to match.
STEP 6
IF FITTING TO DUAL CAB SKIP TO STEP 7
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STEP 9TIGHTEN SIDE STEP FASTENERS
Secure the side step extrusion by fastening the 6x M8 square head bolts. Torque to 22Nm.
Rear BracketMiddle BracketFront Bracket
STEP 8TIGHTEN MOUNTING BRACKET FASTENERS
Secure the side step by fastening the 6x M8 bolts. Torque to 22Nm.
INSTALL SIDE STEP EXTRUSION
Install the side step by lining up the pre-installed M8 square head bolts into the holes on the three mounting brackets. Hand Tighten Only.
STEP 7
FORD RANGER & BT-50 - SIDE STEP
page 6 SS0037a 14/11/2013
STEP 10INSTALL RHS SIDE STEP
Install the RHS side step by repeating steps 3 – 8 on the RHS of the vehicle.
PRODUCT CARE INFORMATION
FORD RANGER & MAZDA BT-50 SIDE STEPS
CUT-OUT AND STAPLE IN A SUITABLE LOCATION IN VEHICLE’S OWNER MANUALIMPORTANT:
Wash regularly with car wash detergent, rinse with clean water and chamois. Stubborn grime can be removed with kerosene.
APPEARANCE AND PRODUCT CARE:
FORD RANGER & BT-50 - SIDE STEP