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Main Features ofCurriculum

1. Title of the course 2. Duration of Course 3. Type of the course 4. Admission Qualification

: Shoe Design : Six Months : Full time : l01h Pass

CURRICULUM SIX MONTHS

CERTIFICATE COURSE OF

SHOE DESIGN

SUBJECT

MODULE I 8 WEEKS ~~~ !.MATERIAL FOR FOOTWEAR MANUFACTURE 2. FOOTWEAR DESIGN I

MODULE II 8 WEEKS !.FOOTWEAR DESIGN II 2.COMPUTER APPLICATION

MODULE HJ 4 WI<:EKS .·\ !.CAD FOR FOOTWEAR

STUDY & EVALUATION SCHEME FOR

CERTIFICATE COURSE SHOE DESIGN

(Effective from ................)

PERIOD PER DAY

EXAM SCHEME

S.No SUBJECT THEORY PRAC

I'RAC EXAM

DUR

TOTAL MARKS

I\IODULE I H WEEKS

I. MATERIAL FOR FOOTWEAR MANUFACTURE

01 02 03 50

2. FOOTWEAR DESIGN I

01 02 03 50 MODULE II· 8 WEEKS

I. FOOTWEAR DESIGN II

01 02 03 50

2. COMPUTER APPLICATION

01 02 03 50 1\IOI>UI.E Ill 4 WEEKS

I. CAD FOR FOOTWEAR

02 04 03 50

TOTAL 20 WEEKS

250

NOTE: (I) Each period wiii be of 50 minutes duration. (2) Each session wiii be of24 weeks. (3) Effective teaching wiii be at!east 20 weeks. (4) Remaining periods will be utilised for revision etc. (5) Emphasis should be on Practical Aspect.

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MODULE I l.MATEIUAL FOR FOOTWEAR MANUFACTURE

I. Leather :Upper Material (Natural and Man Made )Different types of leather,used in shoe manufacturing, their characteristics and properties.

2. Fabric :Classification, fabric used for upper lining, side lining, backer, taping , socking, toe puff and their characteristics, use of elastic in footwear.

3. Rubber ( Soling Material/ Sole) Utility of rubber in shoe industry and types of rubber used in .footwear and there identification , characteristics, rubber sole, crepe sole, molded rubber sole micro celluor rubber sole, synthetic and resin rubber soles, Rubber compounding , mixing and vulcanization , polymers.

4. Fibre Bonrd : Different types of fibre board, classification of leather board, characteristics of different types of leather boards for insole, stilTner toe puf and heel. Utility and use of paper board: Different types of paper board. Insole and types of materials.

5. Synthetic Material PVC, PU, TPR poromerics, EVA and Filon matei"ialsm their properties and uses.·

6. Wood and Metal Wooden and Metallic heels, platf01m logs and shanks : Types of wood and metal used and their characteristics.

7. Adhesives Types of adhesives, basic materials used in formulation of adhesives like starch glue, latex, rubber solution, chloroprene based adhesives polyurethane, reoprcre etc. Bonding stregth of adhesives, time of setting comparative study of adhesives available in the market. Selection of adhesives for cemented construction.

8. Grinderies, Sole and Soling Materials : Eyelets, rivets, hob nails of different heads, pine! pins, tingles made of different metals like iron, brass and their suitability and longevity . Special type of rivets used in selective type of footwear, brass screw, brass and steel staple and their use in footwear spikes used in sport shoes, shank, still toe cap and their use in special type of footwear bottom- tilling, material like cement, elastics laces, EVE , Cork sheet, saw dust leather waste, padding materials decorative fittings for footwear, different type of threads use in footwear manufacturing.

9. Finishing Materials : Creams and waxes of different varieties and their use in formulation of finishing materials like sole polish, heel hand ball, upper dre~sings, polishes and creams of different colors. Glazing material, lacquers, binders, resins, glazing material such as resin, sundras, shellac and the solvents required for their preparation.

Practical Identification, physical and chemical properties, testing method, composition selection of all the above items from the market and to know their specification and application.

2.FOOTWEAR DESIGN r

Bone Structm·e of the leg and foot : General outline of the foot skeleton, bones, their position description and significant features. Principles joints and ligaments of the foot. Description of the freely movable joints. The movement of the foot. Muscular System The function of muscles, their origins and insertion balance of power, normal and abnormal balance between muscles. The muscles of leg and foot. The arch of the feet. Description of the longitudinal and transverse arches. The passive and active theory of maintenance, development and growth of bones, the process of classification and growth. Description of the structure of long and short bones. Distortion of bone. Skin The structure and function of Derims and Epidermis. Effect of pressure and friction of the skin, sweat glands. Outline of the circulatory and nervous systems. Importance of footwear in disorder of the blood and nerve supply. Fittings for some common abnormal conditions. Structural anamolies, some peculiarities of structure their possible role in foot disorders. Foot Diseases and Abnormalities Description and possible causes of hall us valgus and hallux rigidus and footwear suitable for these. Hammer clawed, toes: Description and possible causes of hammer clawed, retracted mallet and rotated toes. Footwear suitable for these conditions. Flat Feet Description and Possible causes, valhus ankles and pronation: condition affecting the long arch. Footwear suitable for these condition. Other defects : Corn nail disturbance, chilblins etc. Their causes and footwear suitable for them. Development of foot ti·om infancy to adulthood. Different types of feet such as flashy feet, abnormal feet and deformed feet. Methods of feet measurement stickz.esdigraph etc. ( Incorporation of doctors services for study of above topics is required). Last Importance of Last. . Brief description of last making and tools used; Allowances and deductions for last. ( Incorporation of doctors services in manufacture of LAST is required) Types of Last such as scooped, Hinged, Block Slidomatic . Preparation of the last such as range, twist spring, Pitch etc. Preparation of insoles and determination of shape, heel height and toe spring for different purposes: measurement of the last in relation to foot measurement i.e. length measurement , in-step measurements, joint measurement , long heel measurement , comparision of foot and last measurement.

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Prevailing international .sizing systems such as English, French ( Paris Point), Stitch ( German), Japanese, American, Mondo Point.

Conversion from one scale to another Fittings and multi fittings; plastic last and metal last and their use, advantages and disadvantages.

Practical

I. Foot Measurement 2. Last Measurement

3. Identification of materials used in last making 4. Demonstration of LAST Making

5. Making of foot models using plaster of paris preparing insole patterns from the foot prints and contour patterns from the lasts.

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MODULE II

l.FOOT WEAR DESIGN II

l. Definition of Fashion, trends , style, look, motif, flair rhythm. History of fashion cycle, and its periodical evolution.

2. Factors influencing choice of footwear by consumers such as age, sex, comfort, aesthetics, profession/ occupation.

3. lnfluence of climate in selection of footweur; study of colors and chromatic cycle.

4. Study of material (Natural and man made) feels and texture. 5. Study of components i.e. heels, platform, unit sole, clog etc. 6. Survey of designs in catalogues, periodicals, shop windows and boutiques. 7. Technological factors to be considered in designing footwear such as

processes and machinery. 8. Study of construction and knowledge of its look and feet. 9. Selection of last depending upon smartness, comfort and elegance.

Designing of last- Basic point of last for designing purpose. Last model making - Last modeling points- standard length, Sheet point, counter point, Tip and Toe, Breast of Heel, Trade time of Last , Types of Bottom plate, Quality of Last materials, Proper Last fitting. Last profile. Location of points on the last (counter, in step, joints and vamp point) Tools and equipment required for designing. making on last ( center line, front, back, tread line) chappal and sandal pattern: Prcparat ion of insole and sole pattern of shoes. Preparation of standards and lining standards for various design. Preparation of section pattern for uppers and lining for various design. Oxford, derby, monk, casuals with and without elastic, grcscion, ankle boots. Long Boots, Courts shoes. Range building Systems. Principles of grading- Grading Methods i.e. by hand pantograph, geometrical, comparative and radial tools systems. Grinding with the help of computer. Pattem making ; tools and machinery ; shear cutting and binding machine; materials on which the patterns are cut; Storage of patterns. Utilisation ofwaste matcrials,cuttings Fiber Board

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Practicals

I. free hand sketching of footwear designs. 2. Color combination exercises. 3. Preparation of leather materials and grindrics chart. 4. Preparation of design specification chart. 5. a.Construction of standard for lining,standard,cutting of section patterns

and preparation of pullovers for the following designs:Oxford, Derby, Monk b.Casuals with and without elastic:Grescion,AnkleBoots,Long BootsCourt shoes

6. Exercise on hand grading and grading using pantograph. 7. Demonstration of Plannimeter to find out production pattern area. 8. Demonstration of graph system to find out correct area of pattern.

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2.COMPUTER APPLICATION I. Components of the computer

Block diagram of computer, Input and Output devices, Types of sollware, systems software, Application Software.

2. Data Presentation Binary Number Systems, Conversion from decimal to binary, conversion form binary to decimal , octal, hexa decimal, Memory addressing , ASCII, EBCDIC coding systems.

3. Operating System i) What is operating systems, multi programming, time sharing and

multi tasking. ii) Command of DOS, UNIX, LINUX, Windows environment menus

of dialogue boxes, concept of ICON, Function of programming, Document

4. Programming Languages Concept of programming languages and its classification , Exercise on C/C++ language.

5. Gntphics Page Maker, Coral Draw, CAD

6. Introduction to Internet What is Internet . How to send and receive e-Mail and sec di ffcrent types of Web­Sitcs.

Practical

I. Programming Implementation in C/C++ 2. Programming simulation for control operations. 3. Graphics

A. Practice on Auto-CAD B. Coral Draw

4. Practice on Auto -CAD 5. Practice on DOS/UNIX/LINUX/Windows.

MODULE Ill

1.CAD FOR FOOTWEAR

I. Principles and Scope of CAD:- Definition and advantage of CAD. Types of CAD system available . Different types of CAD systems. Digital to analog conversion ( DAC) and analog to digital conversion ( ADC) . Real coordinates and screen coo"rdinates. Resolution of Screen-video graphics adapter ( VGA), SVGA, 2D and 3D coordinates ai1d coordinate extraction. Graphic file formats. Color and fill pattems fonnats. Primary objects. Shell digitalization standard length and width for a shell. Different size systems increments. Pattern and Rubber band area. Different wastage calCulation.

2. Hardware and Peripherals :- Computer systems requirements. Basic understanding of the following. Digitizer ( 2D and 3D), 3D encoder, Scanner, mouse, Plotter (Pen), Cutter (Laser), water and knife and printer ( dot matrix, inkjet, laser and bubble jet). Fax modem card and modem. Local and network ( LAN) and Wide area Network ( WAN). CNC and its application in Last modeling.

3. Software in CAD :- Choice of operating system. Structured and non-structured programmes , system software and utilities. Application software like debugging aids, compliers and other utility programming techniques and language, Concepts and applications ofF.E.M. (Finite Elements Methods) in footwear.

4. Pattern Generation/Grading. Costing :- Mean fonn digitalization for 2D, last digitalization for'3D. Shell modification. Pattern extraction. pattern marking and allowances. Pattem matching. Grading the shell. Pattern plot out/ cut out. Pallern nesting. Wastage calculation for first wastage, second wastage and third wastage.

5. Image Processing :- Principles and Strategies for collection of data for imaging. · Data RcdLiction and processing techniques with special reference to footwear designs.

CAD Practices

I. Digitalization of mean forme.

2. Digitization of Last.

3. Shell Modification.

4. Extraction ofpatterns from shell.

5. Pattern testing.

6. Grading Pattern

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(For a Group of 16 Trainees)

\.Drawing lnstrunl<.:lll Box 16 sets 2. Scale set card board in case{metric) 16 sets 3. Set square ccllultJid -"15 ( 250 X 1.5mm) 16 sets 4. Set square celluluid (\() ( 250 X 1.5mm) 16 Sets 5. French curved ( set or 12 celluloid) 16 Sets 6. Drawing Board ( /()(J x500mm) IS 1444 16 nos. .· ~:J

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7. Tee- Square (700mm black) 16nos ~:\;:Y. 8. Steel Rule 300tntn (millim~lcrs) \6nos 9. International Stand~ml l'allcrn4 nos. each 10. Universal Dr;-tl"tin~ (1500 x 1000) Machine. 4 nos II. Compasses l (ill us 12. Measuring & SizL' T:tpcs i6nos each 13. Diagonal Scak I (Ht<>:-: 14. Drawing Table \lith cnrrug;1ted Board (!50 x 90 xlOcm) 16nos 15. Wooden GconKtry !)~)X ror Black-Board work I set 16. Computer with Ltt(::-:1 configuration 4 nos. 17. Related So!hv;m~ I IHl.

( 4 users) 18. Various types ol' !:tsts t"·u,>clcn. pvc & aluminium) 16 nos. 19. Plotter (A-4 size) I no. 20. Difl'crcnt scissors I SL'I

LIST OF M/\CIIINi·:s I. Hand clicking (a) Knik 4 nos. (b) Board 4 nos. 2. Grading l'vlachinc I 11<>.

3. Shariqg Machine I lh>.

4. Grinding 1\tlachin·.: (Lknch) I no.

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J. Name

2. Sector

3. E~try Qualifications

4. Terminal Competency

5. Code

6. Duration

7. Contents: ­

23

LEVEL- I

Leather footwear & Sports Shoes Maker

Leather & Sports Goods

Class - VIII Passed

After completing the course the persons wi11 be able to make various foot wares & Sports Shoes. ·

LEA106

960 hrs.

Practical Competencies Underpinning Knowledge(Theory)

Idea of design, pat!ern and template making. Procedure of manufacturing of Leather shoes Designing the different Leather foot wears & and leather Sports shoes as per standardized of Sports and Athletic shoes like running shoes, track different sports shoes. shoes, sports shoes and field shoes etc.

Leather board insole, stiffener and counter board, properties of leather/synthetic board insole

Concept of pattern cutting and template making.

Sequence of operations for manufacturing the different

sports/athletics shoes

Types of adhesives and their npplications

Clicking- economical cutting of upper components and linings, stitching leather by machine

Foot measurement- defects in foot, measurement of leather

Closing, skiving and applications of different adhesives

Basic concept, Raw materials used in footwear and sports shoes and its quality.

Bidding of upper and assembly of upper and lining components

Different shape of foot arch- its shape and Different size and stick (including other countries)

Cutting bottom components economically, The development of the foot ­ its variations insole attachment and feathering, from infancy to maturity. Sorting and preparation oftoc and counter stiffness, matching cut components according to drafting and lasting quality Welt stitching- bottom filling, sole attaching and stitching, hill fixing and finishing, single sole stitching

Idea of different soling materials used for all typ~s of foot shoes and sports shoes. Sports shoes- its utility_and function.

Testing of physical observation. Waste cutting and their utilization, commercial calculation, costing at shoes (games). Physical and chemical testing of foot wear and sports shoes.

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Identifying and composition of bottom sole materials.

Basic idea of soling materials such as neoprene rubber, synthetic/nitric rubber, natural rubber, PVC, PU, TPR Sole.

Quality control, packaging and marketing. Idea of quality assurance and packaging. Internal & International marketing.

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24 LIST OF TOOLS & F.QUIPMF.NT & MACHINERIES FOR MODULE -V LEATHER SHOES

. & LEATHER SPORTS SHOES (For a batch of 16 tninccs)

SLNO. NAME OF TilE ARTICLES I. Wooden Clamps 2. Awls Welt Stitching 3. Awls Sole Stitching 4. Pricking awls 5. Scissors 6. Knives rampes 7. Pinchers 8. Compasses 9. Measuring tapes 10. Shoe Hammers II. Kit boxes 375x250x200mm 12. Stone slabs (Marbles/ cuddappa) 13. Size taps shoe makers 14. Wooden blocks 15. Lasts (Wooden, PVC, Aluminium etc) 16. Nail pullers 17. Iron lasts three lags 18. Iron ( for part waist) 19. Indicating scissors 20. Sole decorating wheels 21. Edge setters 22. Shoe maker's knives 23. Punches of sizes & designs 24. Glass plate (3mm-5mm thick) 750mmx 500mm . 25. Adhesives containers 26. Stove/Heater I 000 w 27. Enamel basin 28. Polishing brushes 29. Oil Slone (25x 50x 150mm) 30. Micrometer (0 to 25mm) 31. Spring divider

FURNITURE As per requirements of Training Institute

LIST OF MACIIINES I. Sewing arm cylinder Press of upper and bottom 2. Single needle sewing machine 3. Post Bed sewing machine' 4. Cylinder Bed sewing machine 5 Twin needle sewing machine with edge cutter 6. Gig-Jag sewing machine 7. Inter locking sewing machine 8. Splitting machine 9. Skiving machine I0. Upper skiving machine 11. Sole laying press machine 12. Heat activator 13. Combined finishing machine

QUANTITY 16 Nos. 16 Nos. 16 Nos. 16 Nos. 16 Nos. 16 Nos. 16 Nos. 16 Nos. 16 Nos. 16 Nos.

.~ 16 Nos . 16 Nos. 16 Nos. 16" 16" 16" 02" 05" 16" 04" 08" 16 Nos. 16" OJ No. 16 pairs 02 Nos. 04" 04" 06" 06" 16"

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I No. I No. I No. I No. I No. I No. I No. I No. I No. I No. I No. I No. I No.

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