shipping lithium batteries course outline application shippers responsibilities consignment...
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Shipping Lithium Batteries Course OutlineApplicationShippers
ResponsibilitiesConsignment
Procedures
Application Hazardous
materials are REGULATED
Regulations are MANDATORY
SAFETY
2
Overview
IATA is more Restrictive ( )
UN Committee Of ExpertsEdition Recommendations.Model Regs. “Orange Book”
IMO
IMDG Code
Includes Int’l State
Variations
Responsibilities
HazMat Employer Causes hazmat to be
transported in commerce
HazMat Employee A person who directly
affects hazmat transportation safety
Hazmat Training
General AwarenessFunction SpecificSafetySecurity
General Awareness
Function Specific
Safety
9
Security
Recurrent Training
DOT 3 years ICAO/IATA 2 years IMDG per each
Competent Authority
10
Main Consignment Responsibilities
• Identification • Classification • Packaging • Marking & • Labeling• Placarding• Documentation
Shipping Lithium Batteries
Identification & Classification
Identification
The Proper Shipping Name is part of the basic description which helps identify the hazardous material or article. This must appear on the outside of the packaging and on Shipping Papers
13
CFR-49 Table §172.101Symbols
(1)
Hazardous material descriptions and
Proper shipping names(2)
Hazard class or
Division(3)
IdentificationNumbers
(4)PG(5)
Labels Codes (6)
Special Provisions
(7)
(8)Packaging(173. ***)
(9)Quantity
Limitations
(10)Vessel
stowage
Exceptions(8A)
NonBulk(8B)
Bulk(8C)
PassengerAircraft/rail
(9A)
CargoAircraft
Only(9B)
Location(10A
Other(10B)
Lithium batteries, contained in equipment
9 UN3091 II 9
29, 188, 189, 190, 360, A54,
A55, A101, A104
185 185 NoneSee
A101, A104
35 kg A
Lithium batteries packed with equipment
9 UN3091 II 929, 188,
189, 190, A54, A55,
A101, A103185 185 None
See A101, A103
35 kg gross A
Lithium battery 9 UN3090 II 929, 188,
189, 190, A54, A55,
A100185 185 None See
A10035 kg gross A
15
IATA List of Dangerous Goods
UN/IDNoA
Proper Shipping Name/
DescriptionB
Class or
Div.(SubRisk)
C
Hazard Label (s)
DPGE
Passenger and Cargo Aircraft
Cargo Aircraft Only
S.P.See 4.4M
ERG Code
N
EQSee2.7F
Ltd. Qty.
PkgInst.
I
Max Net Qty/ Pkg
J
PkgInst.
K
Max Net Qty/ Pkg
L
PkgInstG
Max Net Qty/ Pkg
H
3090Lithium metal batteries † (including lithium alloy batteries)
9 Misc. II E0 Forbidden See 968 See 968
A88A99
A154A164A183
9FZ
3091
Lithium metal batteries contained in equipment † (including lithium alloy batteries)
9 Misc. II E0 Forbidden 970 5 kg 970 35 kg
A48A99
A154A164A181A185
9FZ
3091
Lithium metal batteries packed with equipment † (including lithium alloy batteries)
9 Misc. II E0 Forbidden 969 5 kg 969 35 kg
A99A154A164A181A185
9FZ
16
IATA List of Dangerous Goods
UN/IDNoA
Proper Shipping Name/
DescriptionB
Class or
Div.(SubRisk)
C
Hazard Label (s)
DPGE
Passenger and Cargo Aircraft
Cargo Aircraft Only
S.P.See 4.4M
ERG Code
N
EQSee2.7F
Ltd. Qty.
PkgInst.
I
Max Net Qty/ Pkg
J
PkgInst.
K
Max Net Qty/ Pkg
L
PkgInstG
Max Net Qty/ Pkg
H
3480Lithium ion batteries † (including lithium polymer batteries)
9 Misc. II E0 Forbidden See 965 See 965
A51A88A99
A154A164A183
9FZ
3481
Lithium ion batteries contained in equipment † (including lithium polymer batteries)
9 Misc. II E0 Forbidden 967 5 kg 967 35 kg
A48A99
A154A164A181A185
9FZ
3481
Lithium ion batteries packed with equipment † (including lithium polymer batteries)
9 Misc. II E0 Forbidden 966 5 kg 966 35 kg
A88A99
A154A164A181A185
9FZ
T1: Altitude Simulation T2: Thermal TestT3: VibrationT4: Shock T5: External Short CircuitT6: ImpactT7: OverchargeT8: Forced Discharge
UN Lithium Battery Testing Requirements
Classification- What’s Regulated?
Order does not imply relative degree of danger
CFR-49 Table §172.101Symbols
(1)
Hazardous material descriptions and
Proper shipping names(2)
Hazard class or
Division(3)
IdentificationNumbers
(4)PG(5)
Labels Codes (6)
Special Provisions
(7)
(8)Packaging(173. ***)
(9)Quantity
Limitations
(10)Vessel
stowage
Exceptions(8A)
NonBulk(8B)
Bulk(8C)
PassengerAircraft/rail
(9A)
CargoAircraft
Only(9B)
Location(10A
Other(10B)
Lithium batteries, contained in equipment
9 UN3091 II 9
29, 188, 189, 190, 360, A54,
A55, A101, A104
185 185 NoneSee
A101, A104
35 kg A
Lithium batteries packed with equipment
9 UN3091 II 929, 188,
189, 190, A54, A55,
A101, A103185 185 None
See A101, A103
35 kg gross A
Lithium battery 9 UN3090 II 929, 188,
189, 190, A54, A55,
A100185 185 None See
A10035 kg gross A
DOT Special Provisions 188 &189
Li-ion cells -1.5g ELC (approx. equivalent ~ 20 Wh)
188 Exceptions for Small Quantities
189 Exceptions to Medium Lithium Cells & Batteries
DOT Special Provisions for Air A54 & A55
• A54 Lithium batteries or lithium batteries contained or packed with equipment that exceed the maximum gross weight allowed by Column (9B) of the § 172.101 Table may only be transported on cargo aircraft if approved by the Associate Administrator.
• A55 Prototype lithium batteries and cells that are packed with not more than 24 cells or 12 batteries per packaging that have not completed the test requirements in Sub-section 38.3 of the UN Manual of Tests and Criteria (incorporated by reference; see § 171.7 of this subchapter) may be transported by cargo aircraft if approved by the Associate Administrator
Other DOT Special Provisions for Air
A100 • Primary (non-rechargeable) lithium batteries and cells are forbidden for transport aboard passenger
carrying aircraft.• Secondary (rechargeable) lithium batteries and cells are authorized aboard passenger carrying aircraft
in packages that do not exceed a gross weight of 5 kg. A101 A primary lithium battery or cell packed with or contained in equipment is forbidden for transport aboard a passenger carrying aircraft unless the equipment and the battery conform to the following provisions and the package contains no more than the number of lithium batteries or cells necessary to power the intended piece of equipment:
(1) The lithium content of each cell, when fully charged, is not more than 5 grams. (2) The aggregate lithium content of the anode of each battery, when fully charged, is not more
than 25 grams. (3) The net weight of lithium batteries does not exceed 5 kg (11 pounds).
A103 Equipment is authorized aboard passenger carrying aircraft if the gross weight of the inner package of secondary lithium batteries or cells packed with the equipment does not exceed 5 kg (11 pounds). A104 The net weight of secondary lithium batteries or cells contained in equipment may not exceed 5 kg (11 pounds) in packages that are authorized aboard passenger carrying aircraft.
Certification
Each person in the USA who offers a hazmat for transport by air must certify it is in full compliance with– CFR-49– ICAO– IATA
23
Shipping Lithium atteries
Packaging
Why do DG’s need regulated packaging standards?
26
A Special Permit
Definitions
• Packing group means a grouping according to the degree of danger presented by hazardous materials.
• Packing Group I indicates great danger;• Packing Group II, medium danger; • Packing Group III, minor danger.
27
28
Specification Packaging
Combination Packaging
Single Packaging
PACKAGINGS MUST BE SHIPPED AS THEY WERE TESTED -NO SUBSTITUTES ALLOWED
31
Overpacks
Packaging Identification Codes Identification of the different the kinds of authorized packagings consist of a specific number and letter code.The types of containers and their appropriate codes are as follows:
1 Drum2 Wood barrel3 Jerrican4 Box5 Bag6 Composite packaging7 Pressure vessel
33
Packaging ID Codes cont.,
34
G FiberboardH PlasticL TextileM Paper,
multi-wallP Glass
A SteelB AluminumC Natural WoodD PlywoodF Reconstituted
wood
Followed by a capital letter to indicate the material of construction as follows:
Packaging ID Codes cont.,• In some instances a number
indicating the category of packaging within the kind to which the packaging belongs, is used:
• 1H (Plastic Drum) followed by ”1” indicates non-removable head
i.e. 1H1• or followed by “2” means
removable head drum i.e. 1H2
35
Packaging Specification Marking
• UN symbol• Packaging code type • Packing Group
Performance Standard • Gross Mass in Kilograms• Combination or Solid
packaging• Year of Manufacture
36
un
4G/ Y6 / S / 12USA / CARGOpak 123
• Int’l State of authorization
• Name of Supplier or DOT Approved 3rd Party Lab
Performance Standard Markings
37
Performance Standard
PackingGroup X Y Z
I - -
II -
III
Packaging Certification Markings • A manufacturer must mark
every packaging that is represented as manufactured to the UN standard with the appropriate marks. They must be readily durable, legible and visible.
38
39
u n
A combination packaging conforming to the UN standard must be marked as follows:
Packaging Type
4G / X 25 / S / 12 / USA / +AQ 1234
Packing
Group
Gross
Mass in Kg.
Combination package or package containing solids
Year of
Manufacture
Country of Authorization
Designated DOT Approved Test Lab
Lab or Mfg. testing record reference
Variation Packaging
Shipping Lithium Batteries
Marking, Labeling & Placarding
MarkingRef: 172.300There are a few general specifications when
dealing with markings. They must be:• In English,• Legible, • Printed, either manually or mechanically• Durable
42
Marking-Proper Shipping Name
• This must appear on all non-bulk packagings.e.g. Lithium Ion Batteries
43
Lithium ion batteries
un
4G / Y5/ S /06/ USA /CPAK2345
Marking- Identification number
• the ID number prefixed by the letters UN or NA (as appropriate) must also appear on the package and must be on the same side or panel as the PSN and hazard label.
44
UN3480Lithium ion batteries
un
4G / Y5/ S /06/ USA /CPAK2345
Marking-Names & Addresses • The Name and address
of either the Shipper or Consignee must be marked on any non-bulk package.
Note: Both Shipper & Consignee Namesand Addresses are required forair shipments per the IATA DG
regulations.
45
UN3480Lithium ion batteries
Shipper: Mobius Imaging323 W. Main St.Ayer , MA , 01432 USA
Consignee: ABC Distributors555 Water DrToronto, ON H2T 4H3 CANADA
un
4G / Y5/ S /06/ USA /CPAK2345
46
• Proper Shipping Name-
Lithium ion batteries
ID number- UN3480
• UN Packaging Certification
• Name & Address of Consignor (Shipper) and Consignee
* Consignments with multiple packages require Gross weight to be marked on the outside of each package
u n
UN3480Lithium ion batteries
un
4G / Y5/ S /06/ USA /CPAK2345
Consignee: ABC Distributors555 Water DrToronto, ON H2T 4H3 CANADA
Shipper: Mobius Imaging323 W. Main St.Ayer , MA , 01432 USA
Labeling & Placards
47
Hazard Labels
• Must be durable • Hazard Class wording is
optional • Must conform in shape,
colors, form and text where applicable to DOT standards
• (100mm x 100mm)
48
49
Handling Labels- Cargo Aircraft Only
• Must be used when the package containing the dangerous goods may only be transported on a cargo aircraft
IATA Lithium Battery Label
120 mm
110
mm
xxx-xxx-xxxx
53
IATA List of Dangerous Goods
UN/IDNoA
Proper Shipping Name/
DescriptionB
Class or
Div.(SubRisk)
C
Hazard Label (s)
DPGE
Passenger and Cargo Aircraft
Cargo Aircraft Only
S.P.See 4.4M
ERG Code
N
EQSee2.7F
Ltd. Qty.
PkgInst.
I
Max Net Qty/ Pkg
J
PkgInst.
K
Max Net Qty/ Pkg
L
PkgInstG
Max Net Qty/ Pkg
H
3480Lithium ion batteries † (including lithium polymer batteries)
9 Misc. II E0 Forbidden See 965 See 965
A88A99
A154A164A183
9FZ
3481
Lithium ion batteries contained in equipment † (including lithium polymer batteries)
9 Misc. II E0 Forbidden 967 5 kg 967 35 kg
A48A99
A154A164A181A185
9FZ
3481
Lithium ion batteries packed with equipment † (including lithium polymer batteries)
9 Misc. II E0 Forbidden 966 5 kg 966 35 kg
A88A99
A154A164A181A185
9FZ
IATA Special Provision A48
• Packaging tests are not required for Lithium batteries contained in equipment.
IATA Special Provision A88
IATA Special Provision A99
IATA Special Provision A154
IATA Special Provision A164
IATA Special Provision A181
• When a package contains a combination of lithium batteries contained in equipment and lithium batteries packed with equipment, the package must be marked UN 3091 Lithium metal batteries packed with equipment, or UN 3481, Lithium ion batteries packed with equipment as appropriate. If a package contains both lithium ion batteries and lithium metal batteries, the package must be marked as required for both battery types. However, button cell batteries installed in equipment (including circuit boards) need not be considered.
IATA Special Provision 183
IATA DG List 4.2
UN/IDNoA
Proper Shipping Name/
DescriptionB
Class or
Div.(SubRisk)
C
Hazard Label (s)
DPGE
Passenger and Cargo Aircraft
Cargo Aircraft Only
S.P.See 4.4M
ERG Code
N
EQSee2.7F
Ltd. Qty.
PkgInst.
I
Max Net Qty/ Pkg
J
PkgInst.
K
Max Net Qty/ Pkg
L
PkgInstG
Max Net Qty/ Pkg
H
3090Lithium metal batteries † (including lithium alloy batteries)
9 Misc. II E0 Forbidden See 968 See 968
A88A99
A154A164A183
9FZ
IATA Packing Instructions 968Section IA• Applies to fully regulated lithium metal cells and batteries in
Class 9Section 1B• Applies to small Lithium metal cells with Lithium content not
exceeding 1 g & Lithium batteries with Lithium content not 2 g packed in quantities exceeding the allowance permitted in
Section IISection II • Applies to small Lithium metal cells with Lithium content not
exceeding 1 g & Lithium batteries with Lithium content not 2 g if packed in quantities not exceeding the allowance permitted in Section II Table 968-II .
Section I A Packaging Requirements
• The general packing requirements (5.0.2) must be met.– Packaging Quality– Packaging Test Requirements– Compatibility
• Material of construction
– Temperature & Vibration resistance– Cushioning Material– Friction – Venting– Minimum Size
Section I A Packaging Requirements
Section I A Combination Packaging Requirements
OUTER PACKAGINGMaterial Metal Plastic Wood
Type Steel Al Other Expand Solid Fibre Plywood Recon Natural
Drums 1A2 1B2 — — 1H2 1G 1D — —
Jerricans 3A2 3B2 — — 3H2 — — — —
Boxes 4A 4B — — 4H2 4G 4D 4F 4C1 4C2
COMBINATION PACKAGINGQuantity per package
Passenger AircraftQuantity per package
Cargo Aircraft OnlyLithium metal cells and batteries 2.5 kg 35 kg
* USG-02 Primary Lithium batteries Forbidden on board Passenger Aircraft
Packing Instructions 968- Section II
“Small” Lithium ion cells and batteries may be offered for transport and do not need to comply with other additional requirements of the air regulations if they meet the following1. Lithium metal or alloy cells, lithium content is not more than 1 g2. Lithium metal or alloy battery, aggregate lithium content is not
more than 2 g;3. 4. Must be packed in strong outer packaging (5.0.2.4-.6.1-12.1)
Section II –Additional Requirements
Cells and batteries must be packed ininner packagings that completelyenclose the cell or battery then placed in strong outer packaging
Section II DocumentationEach consignment must be accompanied with a document (suchas an air waybill) with an indication that:• the package contains lithium metal cells or batteries;• the package must be handled with care and that a flammability
hazard exists if the package is damaged;• special procedures should be followed in the event the package
is damaged, to include inspection and repacking if necessary;• a telephone number for additional information.• “Lithium metal batteries in compliance with Section II of PI 968”
must be included in the Additional Handling Information on the air waybill
Section II Labeling
Each package mustbe labeled with aLithium batteryhandling label (120 x 110mm)Replace with “Lithium metal
batteries”
Section II Combination Packaging Limits
Contents Li metal content ≤0.3g Li metal cells with Li content 0.3 g >≤ 1 g
Li metal batteries with Li content 0.3 g >≤ 2 g
1 2 3 4Max. number of
cells/ batteries per package
No Limit 8 cells 2 batteries
Max. net quantity (weight) per package 2.5 kg N/A N/A
Outer Packaging Type Drums Jerrycans Boxes
Cells and/ or batteries in Columns 2,3 &4 must not be combined in the same package
71
Excepted Packaging of 8 Lithium metal cells ≤ 1 g , or 2 Lithium metal batteries ≤ 2 g, or cells <0.3 g Lithium content 2.5 kg
Shipper: City Battery123 Main StRaleigh, NC 26615 USA
Consignee: ABC Distributors555 Water DrToronto, ON H2T 4H3 CANADA
Metal
Section IB
• Must have the Lithium Metal Battery handling label and
• Must be assigned to Class 9
• Shipper’s Declaration must be used
Metal
Section I B Combination Packaging Limits
Qty per PackagePassenger Aircraft
Qty per packageCargo Aircraft Only
Lithium metal cells & batteries 2.5 Kg G 2.5 Kg G
Outer Packaging Type Drums Jerrycans Boxes
Gross weight must be marked on the package
All cells and batteries and each subsequent re-configuration must be tested and pass the UN Manual of Tests and Criteria Part III Subsection 38.3 (DGR 3.9.2.6)
Cells > 1 g; orBatteries >2g UN3090 PI 968 Section IA
Limit per package: CAO = 35kg (USG-02)*Required UN Certified packaging PG II standard*DG Declaration required
Note: If package exceeds Section II qty. limits Cells ≤ 1 g orBatteries ≤ 2g UN3090 PI 968 Section 1B
Limit per package: Pax A/C & CAO 2.5 kg Gross *DG Declaration required
Cells ≤ 1 g orBatteries ≤2 g UN3090PI: 968 Section II
Limit per package: 5 kg
Lithium Metal Cells & Batteries
All cells and batteries and each subsequent re-configuration must be tested and pass the UN Manual of Tests and Criteria Part III Subsection 38.3 (DGR 3.9.2.6)
Lithium Metal Batteries Packed With Equipment
Lithium Metal Batteries Contained in Equipment
Cells > 1 g; and Batteries > 2 g UN3091 PI 969Section I
Limit per package: Pax A/C = 5 kg CAO = 35 kg *Required UN Certified packaging*DG Declaration required
Cells ≤ 1 g; and Batteries ≤ 2 g UN3091 PI 969Section II
Limit per package: Pax A/C = 5 kg CAO = 5 kg
Cells > 1 g; and Batteries >2 g UN3091 PI 970Section I
Limit per package: Pax A/C = 5 kg CAO = 35 kg
*DG Declaration required
Cells ≤ 1 g and Batteries ≤ 2 g UN3091PI 970Section II
* Except button cells installed in equipment Limit per package: Pax A/C = 5 kg CAO = 5 kg
76
IATA List of Dangerous Goods
UN/IDNoA
Proper Shipping Name/
DescriptionB
Class or
Div.(SubRisk)
C
Hazard Label (s)
DPGE
Passenger and Cargo Aircraft
Cargo Aircraft Only
S.P.See 4.4M
ERG Code
N
EQSee2.7F
Ltd. Qty.
PkgInst.
I
Max Net Qty/ Pkg
J
PkgInst.
K
Max Net Qty/ Pkg
L
PkgInstG
Max Net Qty/ Pkg
H
3480Lithium ion batteries † (including lithium polymer batteries)
9 Misc. II E0 Forbidden See 965 See 965
A88A99
A154A164A183
9FZ
Packing Instructions 965 Passenger & CAO
Section I A applies to lithium ion cells >20Wh and lithium alloy batteries >100Wh as fully regulated Class 9 Section I Bapplies to lithium ion cells ≤20Wh and lithium alloy batteries ≤100Wh in quantities exceeding the allowance permitted in Section IISection IIapplies to lithium ion cells ≤20Wh and lithium alloy batteries ≤100Wh not exceeding the allowance permitted in Section II
OPERATOR VARIATIONS: 5X-02/04/07, AC-06/07, AM-09, AR-11, AU-11, CI-01, D0-03, DL-06, EY-04, FX-07, LX-06,QK-06/07, QY-03, RV-06/07, US-01
Packing Instructions 965 –General requirements
All Lithium-ion cells or batteries must;1. Be of the type proven to meet the requirements of each test
in the UN Manual of Tests and Criteria, Part III, subsection 38.3.
2. If identified by the manufacturer as defective for safety reasons or that have been damaged, and that have the potential of producing a dangerous evolution of heat, fire or short-circuit, are forbidden from transport by air (e.g. those batteries being returned to the manufacturer for safety reasons).
3. Cells or batteries must be equipped with an effective means of preventing external short circuits. This includes protection from contacting conductive material in the same packaging
Section IA Packaging Requirements
• The general packing requirements (5.0.2) must be met.– Packaging Quality– Packaging Test Requirements– Compatibility
• Material of construction
– Temperature & Vibration resistance– Cushioning Material– Friction – Venting– Minimum Size
Section IA Packaging RequirementsDesign Requirements• Each cell or battery must meet the provisions of 3.9.2.6• Incorporate a safety venting device or be designed to preclude a violent rupture
under conditions normally incident to transport and be equipped with an effective means of preventing external short circuits.
• Each battery containing cells or series of cells connected in parallel must be equipped with an effective means, as necessary, to prevent dangerous reverse current flow (e.g. diodes, fuses).
Packaging Requirements:• cells and batteries must be placed in inner packagings that completely enclose the cell
or battery then placed in an outer packaging & meet the PG II performance standard• Lithium ion batteries with a mass of 12 kg or greater and having a strong, impact-
resistant outer casing, or assemblies of such batteries, may be transported when packed in strong outer packagings and protective enclosures not subject to the requirements of Chapter 6, if approved by the appropriate authority of the State of origin. A copy of the document of approval must accompany the consignment.
Section IA Outer Packaging Requirements
Material Metal Plastic WoodType Steel Al Other Expand Solid Fibre Plywood Recon Natural
Drums 1A2 1B2 — — 1H2 1G 1D — —
Jerricans 3A2 3B2 — — 3H2 — — — —
Boxes 4A 4B — — 4H2 4G 4D 4F 4C1 4C2
UN Number Net Qty/ Pkg Passenger aircraft
Net Qty / pkg Cargo Aircraft Only
UN3480 Lithium ion batteries 5 kg 35 kg
Packing Instructions 965- Section II
“Small” Lithium ion cells and batteries may be offered for transport and do not need to comply with other additional requirements of the air regulations if they meet the following
1. Lithium ion cells, Watt-hour rating not more than 20 Wh;
2. Lithium ion batteries, Watt-hour rating not more than 100 Wh;
3. The Watt-hour rating must be marked on the outside of the battery case.
4. Must be packed in strong outer packaging
Section II - Packing Requirements• Cells and batteries must be packed
in inner packagings that completely enclose the cell or battery then placed in strong outer packaging
• Each packaging must be capable of passing the 1.2M Drop Test in any orientation without shifting, damage or release of contents
• Cells and batteries must be protected so as to prevent short circuits. This includes protection against contact with other batteries in the same package or conductive materials within the same packaging that could lead to a short circuit.
Section II Combination Packaging Limits
ContentsLi-ion cells and/or batteries ≤2.7Wh
Li-ion cells 2.7Wh> ≤20 Wh
Li-ion batteries 2.7Wh> ≤100Wh
1 2 3 4
Max # cells/ Batteries /
pkg.No limit 8 cells 2 batteries
Max net qty. per pkg.
2.5 kg n/a n/a
Outer Packaging Type Drums Jerrycans Boxes
Cells and/ or batteries in Columns 2,3 &4 must not be combined in the same package
Section II DocumentationA Shipper’s Declaration is not required Each consignment must be accompanied with a document (suchas an air waybill) with an indication that:• the package contains lithium ion cells or batteries;• the package must be handled with care and that a flammability hazard
exists if the package is damaged;• special procedures should be followed in the event the package is
damaged, to include inspection and repacking if necessary;• a telephone number for additional information.• “Lithium ion batteries in compliance with Section II of PI 965” must be
included in the Nature & Quantity of Goods box on the air waybill
FedEx requires this information to be on your company letterhead in a pouch attached
to the package
Section II Labeling
Each package mustbe labeled with aLithium batteryhandling label (120 x 110mm)Replace with “Lithium ion
batteries”
87
Packaging of Excepted Lithium ion cells 2.7Wh> ≤ 20Wh or batteries ≤ 100Wh
• For packages containing 8 cells or 2 batteries
• Passenger & Cargo Aircraft
Shipper: Mobius Imaging323 W. Main St.Ayer , MA , 01432 USA
Consignee: ABC Distributors555 Water DrToronto, ON H2T 4H3 CANADA
Lithium ion Batteries
For more info call 1(919)217-8844
Section IB
Qty/ Pkg Passenger aircraft
Qty/ PkgCargo Aircraft Only
LI-ion cells and batteries
10 kg G 10kg G
Outer Packaging Type Drums Jerrycans Boxes
Packaging Limits for Li-ion cells ≤20 Wh & Li-ion Batteries ≤ 100Wh when packed in quantities exceeding the allowance permitted in Section II
Section IB• Must be assigned to Class 9
• Shipper’s Declaration for Dangerous goods must be used
• In addition to the Class 9 label, each package must be labeled with a Lithium battery label
Replace with “Lithium ion batteries”
PI 965 IB
• Cells and batteries must be packed in inner packagings that completely enclose the cell or battery then placed in strong outer packaging
• Each packaging must be capable of passing the 1.2M Drop Test in any orientation without shifting, damage or release of contents
• Cells and batteries must be protected so as to prevent short circuits. This includes protection against contact with other batteries in the same package or conductive materials within the same packaging that could lead to a short circuit.
Section IB DocumentationEach consignment must be accompanied with a document (suchas an air waybill) with an indication that:• the package contains lithium ion cells or batteries;• the package must be handled with care and that a flammability
hazard exists if the package is damaged;• special procedures should be followed in the event the package
is damaged, to include inspection and repacking if necessary;• a telephone number for additional information.
FedEx requires this information to be on your company letterhead in a pouch attached
to the package
Shipper: Mobius Imaging323 W. Main St.Ayer , MA , 01432 USA
Consignee: ABC Distributors555 Water DrToronto, ON H2T 4H3 CANADA
Lithium ion BatteriesUN3480
Lithium ion Batteries
Gross weight 10 kg
1(919) 217-7636
All cells and batteries and each subsequent re-configuration must be tested and pass the UN Manual of Tests and Criteria Part III Subsection 38.3 (DGR 3.9.2.6)
Cells >20 Wh; orBatteries >100 Wh UN3480 PI 965 Section IA
Limit per package: Pax A/C = 5 kg CAO = 35 kg *Required UN Certified packaging*DG Declaration required
Note: If package exceeds Section II qty. limits Cells ≤ 20Wh; orBatteries ≤ 100 Wh UN3480 PI 965 Section 1B
Limit per package: Pax A/C = 10 kg Gross CAO = 10 kg Gross*DG Declaration required
Cells ≤ 20 Wh; orBatteries ≤100 Wh UN3480 PI: 965 Section II
Limit per package: Cells ≤2.7 Wh = 2.5kg; or Cells >2.7 Wh but ≤20 Wh = 8 cells; or Batteries >2.7 Wh but ≤100 Wh = 2 batteries
Lithium Ion Cells & Batteries
All cells and batteries and each subsequent re-configuration must be tested and pass the UN Manual of Tests and Criteria Part III Subsection 38.3 (DGR 3.9.2.6)
Lithium Ion Batteries Packed With Equipment
Lithium Ion Batteries Contained in Equipment
Cells >20 Wh; and Batteries >100 Wh UN3481 PI 966 Section I
Limit per package: Pax A/C = 5 kg CAO = 35 kg *Required UN Certified packaging*DG Declaration required
Cells ≤ 20 Wh; and Batteries ≤ 100 Wh UN3481 PI 966 Section II
Limit per package: Pax A/C = 5 kg CAO = 5 kg
Cells > 20 Wh; and Batteries >100 Wh UN3481 PI 967 Section I
Limit per package: Pax A/C = 5 kg CAO = 35 kg *DG Declaration required
Cells ≤ 20 Wh; and Batteries ≤ 100 Wh UN3481 PI 967 Section II
Limit per package: Pax A/C = 5 kg CAO = 5 kg
Shipping Lithium Batteries
Shipping Papers
96
HazMat Shipper’s Certification
This is to certify that the above-named materials are properly classified, described, packaged, marked and labeled, and are in proper condition for transportation according to the applicable regulations of the Department of Transportation.''
97
Shipping Papers- Bill of Lading-1Li-ion ELC >1.5 g/ cell or >8 g/ battery
Page 1 of 1 Date:
Shipper : xxxx Consignee : xxxx
Qty Description Weight
20 boxes UN3090, Lithium batteries, Class 9, PGII 100 lbs
1 box Toilet Paper 10 lbs
1 drum Talcum powder 50 lbs
HazMat Emergency Response Phone Number: 1-800-266-0652 & Service Provider Contract #
98
Shipping Papers- Bill of Lading-2.Page 1 of 1 Date:
Shipper : xxxx Consignee : xxxx
Qty Description Weight
1 box Toilet Paper 10 lbs
20 boxes UN3090, Lithium batteries, Class 9, PGII 100 lbs
1 drum Talcum powder 50 lbs
HazMat Emergency Response Phone Number: 1-800-266-0652 & Service Provider Contract #
99
Shipping Papers- Bill of Lading-3.Page 1 of 1 Date:
Shipper : xxxx Consignee : xxxx
Qty HM Description Weight
1 drum Talcum powder 50 lbs
20 boxes
XUN3090, Lithium batteries, Class 9, PGII
100 lbs
1 box Toilet Paper 10 lbs
HazMat Emergency Response Phone Number: 1-800-266-0652 & Service Provider Contract #
Retention of Shipping Papers
101
DG Certification for Air
102
Completing the Declaration FormScenario 1 Let’s ship 4 Lithium ion batteries UN3480 (512 Wh)
packed individually in UN tested 4G fiberboard boxes. Net weight of each battery is 7 kg.
• Packaging? What is the maximum quantity per approved package allowed?
• Passenger or Cargo Aircraft Only?
7 kg 7 kg 7 kg 7 kg
103
Completing the Declaration Form
•The Air Waybill number,•The airport of departure, and•The airport of destinationMay be inserted or amended by the shipper, his agent or carrier but all other information must only be entered by the shipper
104
Shipper Air Waybill No.
Page of
Shipper’s Reference Number (optional)
Consignee
WARNINGFailure to comply in all respects with the applicable Dangerous Goods Regulations may be in breach of the applicable law, subject to legal penalties.
Shipment type: (delete non-applicable)
NON-RADIOACTIVE RADIOACTIVE
Declaration -Shipping Details12345GHJK789
Empi, Inc.205 Hwy 22 E, Clear Lake, SD 57226
1 1
ABC Corp.555 Lakeshore Dr.Toronto, ON H2T 4H3 CANADA
105
TRANSPORT DETAILS
This shipment is within the limitationsprescribed for:(delete non-applicable)
Airport of Departure:
PASSENGER AND CARGOAIRCRAFT
CARGOAIRCRAFT
ONLY
Airport of Destination:
Declaration-Transport Details
106
UN or
ID No.Proper Shipping Name
Class(subsidiary risk)
PackingGroup
Quantity and type of packing
PackingInst.
Authorization
Declaration- Nature and QuantityNATURE AND QUANTITY OF DANGEROUS GOODS
Dangerous Goods Identification
UN3480 Lithium ion batteries 9 4 Fiberboard boxes x 7 kg
965II
107
Completing the Declaration FormScenario 2 Let’s ship the same 4 Lithium ion batteries (7 kg neteach) packed individually in 4 UN tested 4G fiberboardboxes together in 1 overpack.
108
UN or
ID No.Proper Shipping Name
Class(subsidiary risk)
PackingGroup
Quantity and type of packing
PackingInst.
Authorization
Declaration- Nature and QuantityNATURE AND QUANTITY OF DANGEROUS GOODS
Dangerous Goods Identification
UN3480 Lithium ion batteries 9 4 Fiberboard boxes x 7 kg OVERPACK USED
965II
109
Completing the Declaration FormScenario 3 Let’s ship 40 Lithium ion batteries in compliance with
Section IB (<Wh100) packed 10 to a box . Total of 4 strong fiberboard boxes (10 kg Gross weight) together in 1 overpack.
110
UN or
ID No.Proper Shipping Name
Class(subsidiary risk)
PackingGroup
Quantity and type of packing
PackingInst.
Authorization
Declaration- Nature and QuantityPI 965 Section I-B (<100Wh/ battery)
NATURE AND QUANTITY OF DANGEROUS GOODS
Dangerous Goods Identification
UN3480 Lithium ion batteries 9 4 Fiberboard boxes x 10 kg G OVERPACK USED
965II 1B
111
UN or
ID No.Proper Shipping Name
Class(subsidiary risk)
PackingGroup
Quantity and type of packing
PackingInst.
Authorization
Declaration- Nature and QuantityPI 967 Section I
NATURE AND QUANTITY OF DANGEROUS GOODS
Dangerous Goods Identification
UN3481 Lithium ion batteries contained in equipment
9 1 Fiberboard box x 7 kg
967II
112
Additional Handling and Emergency Response Telephone
Optional handling information relating to transport can be added here.
ChemTrec 24 hr. Emergency Contact Tel. No. 1 ( 800 ) 345 – 5678
Handling Info:
No of Pieces
Gross weight
Rate class
Chargeable weight.
Rate/ charge
Total Nature & quantity of goods( incl. dims. & volume)
2 4kgLithium ion batteries in compliance with Section II of PI 965
IATA Air waybillRequired for Lithium ion batteries
per PI 965 Section II
Handling Info:
No of Pieces
Gross weight
Rate class
Chargeable weight.
Rate/ charge
Total Nature & quantity of goods( incl. dims. & volume)
2 4kgLithium metal batteries in compliance with Section II of PI 968
IATA Air waybillRequired for Lithium metals
batteries per PI 968 Section II
EMERGENCY RESPONSE
116
Per CFR-49 172.602 Emergency Response Requirements
Emergency Telephone Number
117
North American Emergency Response Guidebook 2012• This is a generic aid for
all Emergency Responders
118
NAERG Yellow Pages
• The yellow pages contain a numerical cross- reference of all UN/NA identification numbers
119
ID No. Guide No Name of Material
3480 147 Lithium ion batteries (including lithium ion polymer batteries)
3481 147Lithium ion batteries contained in equipment (including lithium ion
polymer batteries)
3481 147Lithium ion batteries packed with equipment (including lithium ion
polymer batteries)
NAERG Blue Pages
• The Blue pages contain an index of hazardous materials listed in alphabetical order by their names.
Name of Material Guide No ID No.Lithium ion batteries (including lithium ion polymer batteries) 147 3480
Lithium ion batteries contained in equipment (including lithium ion
polymer batteries)147 3481
Lithium ion batteries packed with equipment (including lithium ion
polymer batteries)147 3481
120
NAERG Orange Pages•The Orange pages are the guide pages referenced by the
yellow and blue pages.•Each guide reference gives a brief description of:
–Potential Hazards • Health• Fire or Explosion
–Public Safety• General Information• Protective clothing• Evacuation
–Emergency Response• Fire• Spill or leak• First Aid
121