shinkawa electric co.,ltd (sec) shinkawa sensor … · / aero・engine & space operations
TRANSCRIPT
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2011/11/22 1
Company Introduction
SHINKAWA Electric Co.,Ltd (SEC)
SHINKAWA Sensor Technology, Inc. (SST)
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SHINKAWA Electric Co.,Ltd
Company History
1951 Reorganized into SHINKAWA Electric Co., Ltd.(SEC)
1927 Started business under the name “SHINKAWA Namito Shoten”.
1977 Started manufacturing the displacement and vibration transducers.
1980 Started manufacturing the turbine monitoring system.
1994 Separated from SHINKAWA Electric Co., Ltd. and
SHINKAWA Sensor Technology, Inc. was established.
1994 Hiroshima factory was certified as conforming to
the international quality assurance standard ISO 9001.
1996 Hiroshima factory obtained ISO 14001 certification for the
Environment Management System. 2000 Established Shinkawa Electric Company of America, Inc.(SECA)
2001 Opened offices in China and Singapore
2005 Opened SEC of America office in Belgium to serve Europe
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Linked 5 segments in
Shinkawa
System Eng.
Field Eng.
Export & Import
Sales Eng.
R&D and Mfg.
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2011/11/22 5
How large
SHINKAWA Electric Co.,Ltd is?
Established in 1927
Capital: 200 Million Yen
Annual Sales: 30 Billion Yen
638 employees
35 Sales Offices through out Japan
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2011/11/22 6
How large
SHINKAWA Sensor Technology is?
Established in 1994
Capital: 50 Million Yen
Annual Sales: 1,803 Million Yen
135 employees
Factory in Hiroshima
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SHINKAWA Offices in Japan
: SEC Head office
: SST
: SEC Office
Hiroshima Head Office
Tokyo Head Office
Head Office
Hiroshima Factory
07
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Our Philosophy Customer satisfaction
High quality High reliability
Flexibility
Satisfied after-sales service
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Customer satisfaction
High quality
ISO 9001
ISO 14000
Shinkawa Sensor Technology
Shinkawa Electric Co.,Ltd.
ISO 9002
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Customer satisfaction
High quality
Product Lines Vibration Transducers
Transducers
Monitors
Vibrating Analyzer
Displacement Measurement
Displacement Converter
Custom Products
Custom Products
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Customer satisfaction
High reliability
Standards for Vibration Transducer
API 670 (4th Edition Task Force Member)
FM
ATEX
CE Mark
Lloyd's Register
CSA
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2011/11/22 12
Company Introduction
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Organization of SHINKAWA Sensor Technology, Inc.
Employees : 73
Head Office
Hiroshima Factory
Development
Department
Production
Department
Quality
Assurance
Department
Administration
Section
09
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2011/11/22 14
Certification List - Certified by Customers -
• MITSUBISHI ELECTRIC CORPORATION / Energy & Industrial systems center
• HITACHI, Ltd. / Hitachi works
• MITSUBISHI HEAVY INDUSTRIES, Ltd. / TAKASAGO machinery works
• TOSHIBA CORPORATION / Power systems & Services company (Keihin)
• BABCOCK・HITACHI / Kure works
• TOSHIBA CORPORATION / Power systems & Services company (Fuchuu)
• ISHIKAWAJIMA・HARIMA HEAVY INDUSTRIES Co., Ltd. / Aero・Engine & Space operations
• HITACHI, Ltd. / Instrument division
• HITACHI, Ltd. / Tsuchiura works
• HITACHI, Ltd. / Omika works
• ISHIKAWAJIMA MASS-PRODUCED MACHINERY Co., Ltd
• MITSUBISHI HEAVY INDUSTRIES, Ltd. / HIROSHIMA machinery works
• KOBE STEEL, Ltd. Industrial machinery plant
• MITSUBISHI HEAVY INDUSTRIES, Ltd. / YOKOHAMA dockyard & Machinery works
• GENERAL ELECTRIC / Power systems (U.S.A.)
• COOPER TURBOMACHINERY
• ATLAS COPCO
04
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2011/11/22 15
Vibration & Displacement Transducer Line up
VK Series
Vibration Transducer
RD Series
Tacho Driver
LVDT Series
Differential Transformer
MS Series
Magnetic Pickup
08
RN Series
Accelerometers Velometers
FK Series
Vibration Transducer
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VK Series Best Seller Proximity Probe System
For Vibration
Thrust
Eccentricity
Differential Expansion etc
VK-202A 2000um TD
VK-452A 4500um TD
VK-302P 3mm V.TD
VK-602P 6mm T. P.TD
VK-143P 13.5mm D. E. TD
VK-263P 26mm D. E. TD
Intrinsic safety explosion-proof
IEC standard, Ex ia IIC T6
Anti-corrosion
Non affected by lubricant oil and dust
Ammonia resistance & hydrogen
sulfide-protected models are available
Conforming to API
API 670
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FK-202F 2,000um, FK-452F 4,500um
API Fully Compliant
FK Series
Vibration Transducer
•Environmental friendly design:
Lead-free soldering
•Downsized Body
•RoHS Directive Compliant
•CE Directive Compliant
•API standard 670 (4th Edition)
Compliant
• Intrinsically Safe: TIIS, CSA,
ATEX
•CE Directive Compliant
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2011/11/22 18
Wide variety of Driver mounting
DIN Rail Mount 3300 Replacement
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Wide variety of Driver mounting
VK Replacement Multi-pitch
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CA Series Accelerometers, Velometers
• Comprehensive Accelerometer Line: • General purpose Accelerometers
• Velocity-output Accelerometers (Velometers)
• Hi-temp Accelerometers
• Loop-powered 4-20mA Transducers
• Integral-cable Accels and Velometers
Typical Applications
• Motors
• Pumps
• Fans
• Blowers
• Compressors
• Gearboxes
Amplifier
Inertial Mass
Piezoelectric
Crystal
Insulator
Conductive
Plate
Insulator
Piezoelectric Accelerometers
• Roller element bearings where energy is readily transmitted through machine case
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•Wide range of Stroke
50,100,150,200,250,300,350,400,450mm
•CSA / FM Approval
Non-incendive
Class 1, Div.2
Group A,B,C,D
•High reliability, Durability, and Accuracy
•4-20mA output is available
When using with VM-11P
LVDT Linear Variable Differential Transformer
LVDT Series
Differential Transformer
For Case Expansion and Valve position
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• Monitors or signal converters are
unnecessary
•Interchangeability with other
company’s system
•Can be connected to a control
system directly
•System is optimal to monitor
vibration of compressors,
pumps and blowers
•Long wiring is possible
•Reduces equipment and wiring
costs
WK Series 2-Wire Transmitter
WK-142K: Vibration
WK-142T: Thrust
4-20mA Output
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•VM-11K Displacement Vibration
•VM-11U Velocity Vibration
•VM-11B Acceleration Vibration
•VM-11A Vibration
(5Vp-p of buffered output)
•VM-11T Thrust
•VM-11P LVDT
•VM-11R Revolution
•VM-11S Vibration Switch VM-11 Series
Signal Conditioner
VM-11 Series Signal Conditioner 4-20mA Output Buffered Output
•Reduces equipment cost
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•VM-21P LVDT
•VM-21R Speed
•VM-21F Temperature
•VM-21E Process
•VM-21H Backplane unit
VM-21 Series Signal Conditioner
4-20mA Output Buffered Output
Direct interface with Tricon 8 Module Backplane
•VM-21K Displacement Vibration
•VM-21U Velocity Vibration
•VM-21B Acceleration Vibration
•VM-21T Thrust
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2011/11/22 25
VM-11 Series
Transmitter
VM-15
4-Channel Monitor
VM-16
4,8,12-Channel
Monitor
Monitor Lineup
VM-7 New TSI
Monitor
VM-21 Series
Transmitter
VM-5 Series
TSI Monitor
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2011/11/22 26
VM-15 Series Monitor 14
General purpose monitoring system
>4 channel
>3 types of monitoring system
Displacement vibration(VM-15K)
Velocity vibration(VM-15U)
Acceleration vibration(VM-15B)
>Individual buffered output
>Individual 4-20mA output
>Alarm contact output
1 Danger
1 Alert
1 OK
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2011/11/22 27
VM-15 Series Monitor
Media Compact Flash Card(Option)
Memory contents
Vibration value
Gap voltage
Alarm status
Sampling time (10sec to 24hrs)
External operation contact status
Alarm set value
Alarm relay mode
Alarm reset mode
Alarm delay time
Sequence value
Suppression set value
Input abnormal alarm set voltage value
14
32MB, 64MB
CF and PCMCIA Card
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VM-16 Monitoring System
12CH
8CH
4CH
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Color LCD Display
Measured Value
Trend data
Alarm status
Alarm set value
Easy access by touch panel
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Expandable
Card1:CH1-4
Card2:CH5-8
Card3:CH9-12
Additional
Measurement card
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Variety of input signal
Displacement
Velocity
Acceleration
Vibration
Thrust
Temperature
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2011/11/22 32
Configurable
Displacement CH1
Velocity CH2
Acceleration CH3
Thrust CH4
For Example
*Temperature Card: All 4CH -> Temperature
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Measured Value
Alarm status
Alarm set value
Gap Voltage
Sampling time
etc
CF Memory Card
USB Interface
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Applications:
• Turbine Supervisory Instrumentation (TSI)
• Rack-based Monitoring
• Single-slot (2-ch) Chassis
• Full-feature Machine Protection
• Multiple Parameters
VM-5 Protection Monitor
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Turbine Supervisory Instruments (TSI)
Generator Steam Turbine Gas Turbine
16
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VM-5 Series Monitor
has all requirements for TSI
>Individual buffered output(Front & Rear)
>Individual 4-20mA output
>Individual Alarm contact output
Danger, Alert, OK
>Selectable relay module
VM-5Y1:4 points(2-Danger, 2-Alert)
VM-5Y3:6 points(2-Danger, 2-Alert, 2-OK)
>Serial communication(Modbus)
>Isolated 4-20mA output(Option)
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2011/11/22 37
VM-5 various lineup
Combined Cycle
Initial Motor
Gen. Gas Turbine
D. Vibration Phase Marker D. Velocity D. Case Expansion D. Acceleration D. Valve Position D. Path D. Tachometer Eccentricity p-p Zero Speed Monitor Ramp Diff. Expansion D. Diff. Expansion D. Thrust Complementary Input Diff. Expansion
60.5 38.7
Low Pre.
Turbine High Pre Turbine
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VM-5 various lineup
Combined Cycle
Initial Motor
Gen. Gas Turbine
• VM-53 D. Communication Unit (Modbus)
• VM-51 Rod Drop Monitor
• VM-52 Bottom Hold Monitor
• VM-5Q Reverse Rotation Monitor
• VM-5J Case Expansion Monitor
• VM-5F Temperature Monitor
• VM-5R Tachometer ModuleD. Vibration
60.5 38.7
Low Pre.
Turbine High Pre Turbine
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Single rack Dual supply instrument rack ( 10 modules) 19-inch rack (8 modules)
Instrument racks
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MODBUS Communication Can be daisy-chained
Recorder DCS CPU Analyzer
System Communication data for open system
MODBUS Communication(VM-53)
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VM-7 Series Monitor
2007.05
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VM-5 Monitor >16ch/rack (19inch rack)
>Only 2ch Temp. Module
>Not Full Configurable
>Many different kind of Monitors
(Hardware)
TSI Monitor
New monitor >More Channels
>Full Configurable
>Same hardware
VM-7
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Many Channels
• 4CH Vibration/Displacement Monitor
• Blank Monitor, Slim Body
• 6CH Temperature Monitor
• 18CH Relay Module
• 40 points per Rack for Vib. and Disp.
OR
• 60 points per Rack for Temperature
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VM-701
Vibration/Displacement Monitor Module
1CH OK indicator (green)
2CH OK indicator (green)
3CH OK indicator (green)
4CH OK indicator (green)
6 Point Relay Outputs
Monitor Output-1
Monitor Output-3
Monitor Output-2
Monitor Output-4
LEDs
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Simple Design
4ch Monitor
No I/O Module
6 Relays
On Board
4CH Monitor I/O Module
+
Relay Module
+
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Full Configurable
>Thrust Monitor
>Differential Expansion Monitor
>Ramp Differential Expansion Monitor
>Comp. Input Differential Expansion Monitor
>Case Expansion Monitor
>Valve Position Monitor
• VM-701 Vibration/Displacement Monitor
>Displacement Vibration Monitor
>Velocity Vibration Monitor
>Acceleration Vibration Monitor
>Dual Path Monitor
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Full Configurable >Monitor Type : Vibration, Thrust Expansion etc
>Input Signal : VK-202A, VK-452A, RN, CV etc
>Unit : um, mils, mm, in/s, mm/s, g etc
>Monitor Range : 0 to 5 mils, 0 to 100um etc
>Sensitivity : 200mV/mil, 100mV/g etc
>Recorder Output : 4 to 20mA, 0 to 10V etc
>Frequency response : 5Hz to 1kHz, 5kHz etc
>Alarm Set Points : Danger, Alert, OK etc
>Relay Mode : Auto-Reset, Self-hold etc
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VM-741
Local Communication &Phase Marker Module
DANGER(red) OR in Rack
ALERT(yellow) OR in Rack
SYSTEM-OK (green) OR in Rack
Relay Output : SYSTEM-OK
DANGER-BYPASS (red)
COMMUNICTION (yellow)
TRGGER (yellow)
Monitor Output-1
Monitor Output-2
Pulse Output-1
Pulse Output-2
LEDs
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PC Configurable
USB
Notebook
PC
VM-741
Local Communication &
Phase Marker Module
Panel PC
Ethernet OR
Notebook
PC
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2011/11/22 50
VM-772 Field Configuration
Software
Module
Configuration Channel
Modules
Measurements
Relay Status
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2011/11/22 51
Redundant Power Supply Power OK Relay Output
VM-751(AC):100-240VAC/50-60HZ
VM-753(DC24V)
VM-754(DC110V)
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2011/11/22 52
18-Channel Relay Module
VM-721 18-Channel Relay Module
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2011/11/22 53
Other Monitor Modules VM-702 Absolute Vibration Monitor
>Input
1,3CH : Proximity Probe (VK or FK)
2,4CH : Peizo Velocity (CV-86)
>Output
1,3CH : Relative
2,4CH : Seismic or Absolute
VM-703 Tachometer & Eccentricity Monitor
>Input
1,2CH : Proximity Probe or Magnetic PU (MS)
3CH : Proximity Probe for Eccentricity
>Output
1CH : Tachometer
2CH : Tachometer/Rotor Acceleration
3CH : Eccentricity pk-pk
4CH : Eccentricity direct
VM-704 Temperature Monitor (6CH)
TC/RTD
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2011/11/22 54
VM-731,732 Analysis Module RV-110
View
Station
Dedicated Comm. Line
for RV-110 System
Ethernet
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2011/11/22 55
VM-771 MCL View Software
VM-771 MCL View
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2011/11/22 56
MCL View Software MCL View Software
can handle up to 4 Racks
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2011/11/22 57
MCL VIEW by PC
VM-741
Local Communication &
Phase Marker Module
Notebook PC Panel PC
Ethernet
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2011/11/22 58
MCL View Software Train, Trend, Bar Graph SW Rack SW
Digital Value
Bar Graph Alarm
Tag Number
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2011/11/22 59
MCL View Software
Digital Value
Train
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2011/11/22 61
Vibration Monitoring Example
SHINKAWA
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2011/11/22 62
WK
Transmitter
4 to 20mA (2-wire)
GAP OUT WL
Sensor
(NCPU)
WW
Extension
Cable
4 to 20mA
(2-wire)
RN Loop Power Velocity or Acceleration Sensor
2-Wire Single Channel
Vibration Monitoring System
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2011/11/22 63
VM-11 Single Channel
Vibration Monitoring System
VL
Sensor
(NCPU)
VW
Extension
Cable
VK
Driver VM-11K
RN Velocity Transducer or Accelerometer
4 to 20mA
Buffered Out
VM-11U,B
4 to 20mA
Buffered Out
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2011/11/22 64
VL
Sensor
(NCPU)
VW
Extension
Cable
VK
Driver VM-5K
+ VM-5G
4 to 20mA(2CH)
Buffered Out(2CH)
Relay Outputs
2-Danger
2-Alert
1-OK
RN Velocity Transducer or Accelerometer VM-5U,B
+ VM-5G
4 to 20mA(2CH)
Buffered Out(2CH)
Relay Outputs
2-Danger
2-Alert
1-OK
VM-5 Single or Dual Channel
Vibration Monitoring System
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2011/11/22 65
VL
Sensor
(NCPU)
VW
Extension
Cable
VK
Driver VM-15K
4 to 20mA(4CH)
Buffered Out(4CH)
Relay Outputs
1-Danger
1-Alert
1-OK
VM-15 4-Channel
Vibration Monitoring System
RN Velocity
Transducer or Accelerometer
VM-15U,B
4 to 20mA(4CH)
Buffered Out(4CH)
Relay Outputs
1-Danger
1-Alert
1-OK
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2011/11/22 66
VL
Sensor
(NCPU)
VW
Extension
Cable
VK
Driver
4 to 20mA
(4,8,12CH)
Buffered Out
(4,8,12CH)
Relay Outputs
3-Danger
3-Alert
3-OK
VM-16 4,8,12-Channel Monitoring System (Vibration, Thrust, Temperature)
RN Velocity
Transducer
or Accelerometer VM-16
Temperature(4CH)
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2011/11/22 67
VM-5 Up to16-Channel Monitoring System(VM-5H)
Up to 20-Channel Monitoring System(VM-5W) (Vibration, Thrust, Diff. Expansion, Eccentricity,Tacho, ,Temperature, etc)
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THE END