set of portable air compressor
TRANSCRIPT
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PORTABLEAIR COMPRESSOR SET
( with Dryer )
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PORTABLE AIR COMPRESSOR SET
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AIR FILTERCOMPRESSOR
OIL DISCHARGEPOINT
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LOW SPEED HYDRAULIC TORQUE MOTOR
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UNLOADER ANDRELIEF VALVE
AIR DRYER
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AIR MANOMETER
6,5 LITER AIR TANKUSED AIR POINT
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LOW SPEED
HIGH TORQUEMOTOR
COUPLING SET COMPRESSOR
DRYER AIR TANK ( 6,5 Lit. )OUTLET OF THE TANK
CHASSIS
AIRFILTER
UNLOADERVALVE
CLEANELINE
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OIL INLET AND OUTLET
POINTS
DRYER
UNLOADER
OIL REFILLED
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OIL LEVELCONTROL POINT
RELIEF VALVE
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UNLOADER VALVE DISCHARGE
POINT OF DUST
AIR MANOMETER
WATER DRAIN POINT
AIR USE POINT(MAX 10 BAR) DRYER
AIR TANK(6,5 LITER)
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AIR MANOMETER
AIR OUTLETPOINT FORUSE AIR
CONNECTION PIPEFROM COMPRESSOR
TO AIR DRYER
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ACCESSORIES FOR USEAIR
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PORTABLE AIR COMPRESSOR SET TESTED
ON THE TEST BANCH
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PORTABLEAIR COMPRESSOR SET
TESTEDON THE TEST BANCH
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PORTABLEAIR COMPRESSOR SET
TESTEDON THE TEST BANCH
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PORTABLE AIR COMPRESSOR SET OPERATING INSTRUCTION( WITH AIR DRYER )
1 There is not any oil put into the compressor that is staying on the portable air
compressor system. Before starting to work, take out the M12 plug that is available
upside and pull the oil stick. On this point, put the 20 ml 20w/50 motor oil. Clean theoil stick with a clean cloth and connect it to its own place. After that pull the oil stick
again and see the oil stage is between min. & max. Than fix the oil stick, also
assembly the M12 plug to its place.
2 Compressor oil ( 20 ml 20w/50 ) should be completely changed periodically for
every 6 months. In every 15 days oil stages should be checked and also the
compressor oil should be changed if any dirts are seen in the oil during the controls.
Compressor oil is emptied by taking out the plug that is under the compressor. After
the oil is completely strained, the plug is fitted tightly by the help of renewed washer
and on this point 20 ml 20w/50 oil is filled by taking out the oil stick. Also at this time
washer must be renewed.
3 Connect the hydraulic hoses ( with suitable fittings and copper washer ) to the
inlet & outlets of the torque motor which drives the compressor. Hydraulic pump
should be able to produce 16 20 cc/rev. flow.
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4 At the vacuuming side of the compressor in the system, there is an air filter
and dryer which is fitted to 6,5 lt capacity tank. Dryer filter should be renewed for
every 6 months with its original. Filters, whose filtering degree is unknown, make
the compressor seals damage unless the original filters are not used.Compressor air filter should be checked in every day and when it gets yellow it
must be renewed. Especially for units that work in dusty places, the air filters
condition should be checked before starting to work. When it is noticed that the
working of the compressor is forced, surely the air filter must be changed with its
original and the system is never started to work withour air filter. Unless the
damages that may be occured because of dirt, it will be evaluated as a workingfault.
5 Compressor system should be worked parallel to the floor where it is
assemblied.
6 Portable air compressor has the tank filled with air till 10 bar pressure. Overthan this value, the air is emptied from unloader valve because of security and
that means the system was protected.
7 In the system; under the air tank there is an unloader valve. The water
should be emptied by pulling this unloader valve approx. twice a week.
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8 The dust must be taken out from the cleaning unloader valve ( with o-ring ) time
to time. The plug must be connected again if it becomes out of its place.
This condition supplies that the compressor system produces low noice under 75
80 db.
9 If the working time of filling air into the wheel exceeds 25 minutes, the system
must be cooled minimum 15 minutes.
10 No change can be applied on the available portable compressor system. Ports
places can not be changed. Especially, as the system design was tested and
checked, the system should not be worked by taking out the hose, filter and etc
11 Before first use, the plastic plug on the manometer should be cut.
12 If you notice the compressor stops, stop the system that drives the hydraulic
motor.
13 Maximum temperature of the compressor is 200 C. Because of the seals will
be damaged if the temperature is over than 200 C, obey the working times certainly
that is given in the 9th item. If the system is under high pressure, never pour out aliquid for cooling. Leave it natural cooling and call to the service.
14 This system is under guarantee for 2 years except the faults of maintenance
and working. For guarantee goes on, in 2 years no parts had not to be taken out from
the system and repaired.
15 Maximum revoluation of the compressor is 1000 rev./min.
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SEYYAR HAVA KOMPRESR ALITIRMA TALMATI( HAVA KURUTUCULU SSTEM )
1.Seyyar hava kompresr sistemi zerinde bulunan Kompresre yakoyulmamtr.altrmadan nce yan st tarafta bulunan M12 kr tapay
sknz ve ya ubuunu ekiniz.Bu noktadan 200 ml. 20W/50 motor yankoyunuz.Ya ubuunu temiz bir bezle silerek yerine yerletirdikten sonra tekrarekerek ya seviyesinin min. ile max. izgilerinin arasnda kaldngzlemledikten sonra hem ya ubuunu yerletiriniz hemde M12 kr tapayyerine mutlaka monte ediniz.
2. Kompresr ya ( 200 ml. 20W/50 ) her 6 ayda bir periyodik olarak kompledeitirilmelidir.15 gnde bir kompresr ya seviye kontrolleri yaplmal bukontrollerde yada grlebilecek kirlenmelerde de kompresr ya derhaldeitirilmelidir.Komresrn alt yan ksmnda bulunan kr tapa almak sureti ilekompresr ya boaltlr .Tm ile ya szldkten sonra tapa tekrar yerineskca balanr ve ya seviye ubuu karlarak bu noktadan 200ml. 20w/50 ya
doldurulur.
3.Kompresr tahrik eden hidrolik torkmotorun giri ve klarna uygun rekorluve bakr pullu hidrolik hortumlar balaynz.Hidrolik ya balantsn yaptnznitedeki hidrolik pompa 16-20 cm3 debi retebilmelidir.
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4.Sistemde; kompresrn hava emiinde bir hava filitresi ile 6,5 litrekapasiteli hava tankna bal bir kurutucu bulunmaktadr.Kurutucu filitre 6 ayda bir yenilenmelidir.Kompresr hava filitresi gnlkkontrol edilmeli ve sarardnda yenilenmelidir.
zellikle tozlu ortamlarda alan niteler iin mutlaka kompresraltrmadan nce hava filitresinin durumu kontrol edilmelidir.Kompresrnalmasnda zorland gzlemlendiinde mutlaka hava filitresideitirilmeli,kesinlikle hava filitresi olmakszn sistemaltrlmamaldr.Aksi takdirde kompresrde meydana gelebilecek kirlilikhasarlar iletme hatas olarak deerlendirilecektir.
5. Monte edildii yerde Kompresr sistemi yere paralel olacak ekildealtrlmaldr.
6. Seyyar hava kompresr 10 bar basnca kadar tanka havadoldurmaktadr.10 bar basncn zerinde tahliye valfinden emniyet iin hava
tahliye edilmekte ve sistem korunmaktadr.
7.Sistemde bulunan hava tanknn altnda su tahliye spabbulunmaktadr.Birka gnde bir bu spab ekilerek tanktaki suboaltlmaldr.
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8. Kurutucu filitresinin altndaki valfin, en alt ksmnda bulunan segmanltemizleme spabndan da evre koullar nedeni ile zaman zaman biriken tozdar atlmaldr.Tapann atmas durumunda mutlaka sistemin toz almamas iinyerine taklmaldr.Bu durum kompresr sisteminin 75-80 desibel gibi dk birgrlt retmesini salar.
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