services for sugar mills and refineries - amazon s3
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HRL Technology Group Pty Ltd ABN 89 609 887 327 [email protected] hrl.com.au
Melbourne Level One Unit 4 677 Springvale Road Mulgrave VIC 3170 Phone +61 3 9565 9888 Fax +61 3 9565 9879
Morwell Tramway Road Morwell VIC 3840
Phone +61 3 5132 1500 Fax +61 3 5132 1580
Queensland Unit 2 33-37 Rosedale Street Coopers Plains QLD 4108 Phone +61 7 3423 4300 Fax +61 7 3345 5937
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Servicesfo
rsug
arm
illsand
refin
eries
hrl:
Servicesforsugarmillsandrefinerieshrl:servicestosugarmillsandrefineriescanassistplantmanagersandoperatorstomaximiseplantavailabilityandefficiency.Australiaexportsbulkrawsugarintoavolatileworldmarket.hrl:canassistplantmanagersandoperatorstomaximisetheefficiencyoftheirplanttoenhancetheirbusinesscompetitiveness.hrl:alsohastheexpertisetosupportsugarmillsandrefinerieswantingtoincorporateotherrenewableresourcesandlow-emissiontechnologiesintotheiroperations.
Servicesprovidedbyhrl:
FuelTechnology
hrl:scientistsandengineershaveextensiveexperienceinbagasse,biomass,coalandfueluse.Expertisethatincludesallthecomplexaspectsofevaluating,upgradingandprocessingthesefuelresources.Thebenefitshrl:providestooperatorsofsugarmillsandrefinersmayinclude:• step-by-stepinvestigationthatengagesclientsand
providescontinuousconsultation• assistancetomakeinformeddecisionsonusingbiomass
andwastes• accesstomodernfuel-testingandanalyticallaboratories
supportedbyspecialistbench-andpilot-scalefacilities• theservicesofanorganisationabletotakeaproject
fromconceptandinitialinvestigationthroughtosolutionimplementation.
CaseStudies
1. Combustionoptimisationandcombustionplantmodificationsonabagasse-firedboiler
Operatorsofasugarmillwereexperiencingcombustion-relatedissueswiththeirbagasse-firedboiler.Theissueswerehavinganegativeimpactonboilerreliability.hrl:personnelundertookanin-depthassessmentofcombustiontoidentifytheunderlyingissues.Thehrl:teamwasabletoprovidetheclientwithdetailedrecommendationsonhowtomitigatethecombustionissues.Theclientimplementedtherecommendationsfromhrl:Theresultwasasignificantreductionintheseverityofthecombustion-relatedissuesandincreasedboilerreliability.
hrl:providesarangeofservicestosugarmillsandrefineries.
2. Evaluationofmanufacturingprocesswasteforco-firingwithexistingboilerinfrastructure
Anindustrialmanufacturerwantedtousewasteproductsproducedaspartoftheirmanufacturingprocessasafuelsources.hrl:personnelundertookrigorousanalysisandcharacterisationofthewastematerial.Theteamthenundertookin-depthboilermodellingtoevaluatespecificco-firingscenariosusingthewastematerialandcurrentfueltoquantifythenewfuel’spotentialperformanceintheexistingboiler.
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hrl:personnelalsoidentifiedcombustionandenvironmentalissuesthatmayarisefromtheuseofthewastematerialasafuel.
CombustionOptimisation
hrl:providesdatumtestingtoenableplantoperatorstounderstandtheirpotentialtoimproveboilerperformanceandavailability,andreducemaintenance.Testingmayinvolvedifferentplantincluding:• fueldistribution• air-supplysystems• burners• furnaces• completeboilers.
Thebenefitshrl:providestooperatorsofsugarmillsandrefinersmayincludeservicesto: • improvedboilerefficiency• reducedcarbonmonoxide/dioxideandnitrousoxide
emissions• reducefly-ashcarboncontent• reduceslagging,fouling,corrosionanderosion• reduceauxiliarypowerconsumption• reducemaintenancerequirementsandforcedoutages.
EngineeringandMaterialshrl: engineers and scientists have extensive experience inproviding engineering andmaterials services to operators ofpressure equipment, those involved with high-temperaturematerialsandthepowerindustry.Thecoreservicesofferedbyhrl:areunderpinnedbythecompany’sexpertisein:• plantinspectionandmanagementprogramsthatmeet
theAustralianstandard,AS3788Pressureequipment–In-serviceinspection,andstatesafetylegislation
• identifying,understandingandmitigatingcorrosionanderosion,especiallyofboilerinternalsanddraftplant.
Thebenefitshrl:providestooperatorsofsugarmillsand refinersmayincludeservicesto:• minimiseassetwearandtear• prevent,minimisematerialsfailure• minimisemaintenanceandforcedoutages• assessplantremnantlifeextensionandcondition• optimiseassetmanagement• provideexpertroot-causeanalysis,preventandeliminate
materialsproblems• provideeconomicsolutionstomitigatecorrosionand
erosion• maximiseplantavailability.
Contact AndrewJames
Needmoreinformation?Gotohrl.com.au
Thecompany’sNATAAccreditedLaboratoriesnumberis561.
HRLTechnologyGroup’sISO9001QualityManagementis
certifiedbyBSIundercertificateFS605116
Ó2016HRLTechnologyGroupPtyLtd
V20170430QA1039