servicemanuals lg aircon lk1580bh lk1580bh service manual

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Single Packaged Air Conditioner SVC MANUAL(Exploded View) MODEL : LK-0580HC/BC LK-0580HC/BC(S1) LK-0580CC/AC LK-0580CC(S)/AC LK-0880HH/BH LK-0880BHS1 LK-0880CH/AH LK-1080HH/BH LK-1080CH/AH LK-1580HH/BH LK-1580CH/AH LK-2080CH/AH LK-1580AHS1 CAUTION Before Servicing the unit, read the safety precautions in General SVC manual. Only for authorized service personnel. Internal Use Only http://biz.lgservice.com

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  • Single Packaged Air ConditionerSVC MANUAL(Exploded View)MODEL : LK-0580HC/BC LK-0580HC/BC(S1) LK-0580CC/AC LK-0580CC(S)/AC LK-0880HH/BH LK-0880BHS1 LK-0880CH/AH LK-1080HH/BH LK-1080CH/AH LK-1580HH/BH LK-1580CH/AH LK-2080CH/AH LK-1580AHS1CAUTIONBefore Servicing the unit, read the safety precautions in General SVC manual.Only for authorized service personnel.

    Internal Use Onlyhttp://biz.lgservice.com

  • Model Number Nomenclature

    - 2 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    Model Number Nomenclature ............................................................................................................................... 2

    General Data ........................................................................................................................................................... 3

    Performance Data .................................................................................................................................................. 6

    Electrical Requirements ...................................................................................................................................... 16

    Dimensions ........................................................................................................................................................... 18

    Wiring Diagram..................................................................................................................................................... 24

    Trouble Shooting Guide ...................................................................................................................................... 33

    Electric Parts Trouble Shooting Guide .............................................................................................................. 37

    Feature of Controller........................................................................................................................................... 45

    Exploded View ...................................................................................................................................................... 50

    Specification of Components.............................................................................................................................. 56

    Table of contents

    L K - 0 8 B 0 C H C: ConvertibleH: Horizontal FlowD: Down Flow

    C: Cooling OnlyH: Heat PumpA: Gold Fin Outdoor

    1 : 115/60/15 : 200-220/50/18 : 380-415/50/3B : 220/60/3

    2 : 220/60/16 : 220-240/50/19 : 380-415/60/3C : 440-460/50/3

    3 : 208-230/60/17 : 100/50(60)/1A : 220/50/3D : 440-460/60/3

    03 : 3 ton04 : 4 ton05 : 5 ton06 : 6.25 ton

    08 : 7.5 ton09 : 8.5 ton10 : 10 ton13 : 12.5 ton

    15 : 15 ton18 : 17.5 ton20 : 20 ton25 : 25 ton

    Development Sequence

    Nominal cooling capacity

    LGSingle Package Air Conditioner

    Model Number Nomenclature

  • General Data

    - 3 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    Table-1Nominal ton (Ton) 5 7.5 10Models LK-0580CC(S)/AC LK-0880CH/AH LK-1080CH/AHElectrical Data ARI Net Cooling Capacity (BTU/hr) 54,500 78,000 106,000

    (W) 15,972 22,859 31,065(Kcal/h ) 13,735 19,657 26,714

    Voltage (V,PH) 380/415V,3PHM.C.A(with standard motor) Cooling (Amps) 12.5 20 30Power Input Cooling (Watt) 5,700 8,500 12,000

    Performance Air Circulation Nominal CFM CFM 2,000 2,600 3,400EER Cooling (BTU/hr.W) 9.6 9.2 8.8Sound Rating Cooling bell 8.8 8.8 9.2

    Features Wired Remote Controller O(Accessory) O(Accessory) O(Accessory)Time Delay Safety Function O O OCooling Operation Mode O O OHeating Operation Mode(with E/Heater) O O OSoft Dry Operation O O OTimer Setting (24-Hour on/off) O O OAuto rastart mode O O OHumidifier function O O OTest function O O OSelf-Diagnosis Function O O OFilter type - washable & Anti-fungus washable & Anti-fungus

    Compressor Type Reciprocating Reciprocating ReciprocatingQuantity 1 1 2

    Outdoor Coil Type High efficiency High efficiency High efficiencyTube size(O.D) (inch) 0.375 0.375 0.375

    (mm) 9.52 9.52 9.52Row/FPI 2R/19FPI 2R/16FPI 2R/16FPILengh (inch) 54.3 55.9 66.9

    (mm) 1,380 1,420 1,700Face area (sq.ft) 12.07 12.42 17.66

    (mm3) 1.12 1.15 1.64Indoor Coil Type High efficiency High efficiency High efficiency

    Tube size(O.D) (inch) 0.375 0.375 0.375(mm) 9.52 9.52 9.52

    Row/FPI 3R/16FPI 2R/16FPI 3R/16FPILengh (inch) 18.3 42.1 37.9

    (mm) 465 1,070 963Face area (sq.ft) 4.83 7.61 9.48

    (mm3) 0.45 0.71 0.88Outdoor Fan Type Propeller Propeller Propeller

    No. Used/Diameter(in.) 2EA/18" 1EA/24" 1EA/26"Drive Type Direct Direct DirectCFM 3,300 4,000 6,400No. Motor/Motor output(Hp) 2/0.15 1/0.5 1/1.3Motor RPM 930 950 950

    Indoor Fan Type Centrifugal Blower FanNo. Used 1EA 1EA 1EADiameter/Width(in.) 11"/11" 13"/13" 15"/11"Drive Type/Motor Step Direct/2 Belt/1 Belt/1No.motors 1EA 1EA 1EAMotor output(standard/oversized) 0.3Hp/N.A 1.5Hp/3.0Hp 3.0Hp/N.AMotor rpm(Standard/oversized) 920/N.A 1440/1440 1440/N.A

    Drain Connection Size(in.) 3/4" 3/4" 3/4Dimensions Indoor unit (WxHxD) (mm) 1,280*1,065*1,110 2,170*890*1,159 2,170*1,050*1,550Weight net (kg) 220 280 330

    (lbs) 485 617 7281) Test Condition of ARI Rated Cooling Capacity :

    Ambient:95F , Air entering temprature : 80F DB and 67F WB 2) ARI standard

    210/240 or 360 for EER270 for Sound

    3) The supply of filters is standard.

    COOLING ONLY

  • Table-2

    - 4 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    Nominal ton (Ton) 15 20Models LK-1580CH/AH, LK-1580AHS1 LK-2080CH/AHElectrical Data ARI Net Cooling Capacity (BTU/hr) 159,000 224,000

    (W) 46,598 65,648(Kcal/h ) 40,071 56,452

    Voltage (V,PH) 380/415V, 3PHM.C.A(with standard motor) Cooling (Amps) 41.9 53.8Power Input Cooling (Watt) 17,200 24,800

    Performance Air Circulation Nominal CFM CFM 5,300 8,000EER Cooling (BTU/hr.W) 9.2 9Sound Rating Cooling bell 9.2 9.2

    Features Wired Remote Controller O(Accessory) O(Accessory)Time Delay Safety Function O OCooling Operation Mode O OHeating Operation Mode(with E/Heater) O OSoft Dry Operation O OTimer Setting (24-Hour on/off) O OAuto rastart mode O OHumidifier function O OTest function O OSelf-Diagnosis Function O OFilter type washable & Anti-fungus washable & Anti-fungus

    Compressor Type Reciprocating ReciprocatingQuantity 2 2

    Outdoor Coil Type High efficiency High efficiencyTube size(O.D) (inch) 0.375 0.375

    (mm) 9.52 9.52Row/FPI 2R/16FPI 2R/16FPILengh (inch) 85 78.7

    (mm) 2,160 2,000Face area (sq.ft) 25.98 32.81

    (mm3) 2.41 3.05Indoor Coil Type High efficiency High efficiency

    Tube size(O.D) (inch) 0.375 0.375(mm) 9.52 9.52

    Row/FPI 2R/16FPI 2R/16FPILengh (inch) 55.1 55.9

    (mm) 1,400 1,420Face area (sq.ft) 16.08 23.29

    (mm3) 1.49 2.16Outdoor Fan Type Propeller Propeller

    No. Used/Diameter(in.) 2EA/24" 2EA/26"Drive Type Direct DirectCFM 9,000 12,500No. Motor/Motor output(Hp) 2/0.5 2/1.3Motor RPM 950 950

    Indoor Fan Type Centrifugal Blower FanNo. Used 1EA 1EADiameter/Width(in.) 15"/15" 18"/18"Drive Type/Motor Step Belt/1 Belt/1No.motors 1EA 1EAMotor output(standard/oversized) 4.0Hp/5.0Hp 5Hp/7.5HpMotor rpm(Standard/oversized) 1440/2980 2980/2980

    Drain Connection Size(in.) 1" 1"Dimensions Indoor unit (WxHxD) (mm) 2,438*1,230*1,766 2,774*1,660*1,880Weight net (kg) 530 820

    (lbs) 1168 18081) Test Condition of ARI Rated Cooling Capacity :

    Ambient:95F , Air entering temprature : 80F DB and 67F WB 2) ARI standard

    210/240 or 360 for EER270 for Sound

    3) The supply of filters is standard.

    COOLING ONLY

  • - 5 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    Table-3

    1) Test Condition of ARI Rated Cooling Capacity : Ambient:95F , Air entering temprature : 80F DB and 67F WB Test Condition of Heating Capacity : Outdoor entering Temperature : 44.6F DB and 42.8F WB95F

    Indoor Air entering temprature : 68F DB and 59F WB2) ARI standard

    210/240 or 360 for EER270 for Sound

    3) The supply of filters is standard.

    Nominal ton (Ton) 5 7.5 10 15Models LK-0580HC/BC(S1) LK-0880HH/0880BH/0880BHS1 LK-1080HH/1080BH LK-1580HH/1580BHCapacity ARI Net Cooling Capacity (BTU/hr) 53,000 73,000 100,000 152,000

    (W) 15,533 21,394 29,307 44,547(Kcal/h) 13,357 18,397 25,202 38,306

    Heating Capacity (BTU/hr) 53,000 73,000 92,000 150,000(W) 15,533 21,394 26,962 43,961

    (Kcal/h) 13,357 18,397 23,185 37,802Electrical Data Voltage (V,PH) 380/415V,3PH

    M.C.A(with standard motor) Cooling (Amps) 12.5 20 27 40.6Heating (Amps) 10.6 18.2 24.5 36.9

    Power Input Cooling (Watt) 5,700 8,500 12,000 17,000Heating (Watt) 4,750 7,100 9,800 14,300

    Performance Air Circulation Nominal CFM CFM 2,000 2,600 3,400 5,300EER Cooling (BTU/hr.W) 9.3 8.6 8.3 8.9

    Heating (BTU/hr.W) 11.2 10.3 9.4 10.5Sound Rating bell 8.8 8.8 9.2 9.2

    Features Wired Remote Controller O O O OTime Delay Safety Function O O O OCooling Operation Mode O O O OHeating Operation Mode(with E/Heater) O O O OSoft Dry Operation O O O OTimer Setting (24-Hour on/off) O O O OAuto rastart mode O O O OHumidifier function O O O OTest function O O O ODefrost O O O OHot Start O O O OSelf-Diagnosis Function O O O OFilter type - washable & Anti-fungus washable & Anti-fungus washable & Anti-fungus

    Compressor Type Reciprocating Reciprocating Reciprocating ReciprocatingQuantity 1 1 2 2

    Outdoor Coil Type High efficiency High efficiency High efficiency High efficiencyTube size(O.D) (inch) 0.375 0.375 0.375 0.375

    (mm) 9.52 9.52 9.52 9.52Row/FPI 2R/19FPI 2R/16FPI 2R/16FPI 2R/16FPILengh (inch) 54.3 55.9 66.9 85

    (mm) 1,380 1,420 1,700 2,160Face area (sq.ft) 12.07 12.42 17.66 25.98

    (mm3) 1.12 1.15 1.64 2.41Indoor Coil Type High efficiency High efficiency High efficiency High efficiency

    Tube size(O.D) (inch) 0.375 0.375 0.375 0.375(mm) 9.52 9.52 9.52 9.52

    Row/FPI 3R/16FPI 2R/16FPI 2R/16FPI 2R/16FPILengh (inch) 18.3 42.1 37.9 55.1

    (mm) 465 1,070 963 1,400Face area (sq.ft) 4.83 7.61 9.48 16.08

    (mm3) 0.45 0.71 0.88 1.49Outdoor Fan Type Propeller Propeller Propeller Propeller

    No. Used/Diameter(in.) 2EA/18" 1EA/26" 1EA/26" 2EA/26"Drive Type Direct Direct Direct DirectCFM 3,300 5,900 6,400 9,000No. Motor/Motor output(Hp) 2/0.15 1/0.5 1/1.3 2/1.3Motor RPM 930 950 950 950

    Indoor Fan Type Centrifugal Blower FanNo. Used 1EA 1EA 1EA 1EADiameter/Width(in.) 11"/11" 13"/13" 15"/11" 15"/15"Drive Type/Motor Step Direct/2 Belt/1 Belt/1 Belt/1No.motors 1EA 1EA 1EA 1EAMotor output(standard/oversized) 0.3Hp/N.A 1.5Hp/3.0Hp 3.0Hp/N.A 4.0Hp/5.0HpMotor rpm(Standard/oversized) 920/N.A 1440/1440 1440/N.A 1440/2980

    Drain Connection Size(in.) 3/4 3/4 3/4 1Dimensions Indoor unit (WxHxD) (mm) 1,280*1,065*1,110 2,170*890*1,159 2,170*1,050*1,550 2,438*1,230*1,766Weight net (kg) 220 280 330 530

    (lbs) 485 617 728 1168

    HEAT-PUMP

  • Performance data

    - 6 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    Table-1 Supply Fan Performance LK-0580AC/0580CC(S)/0580HC/LK-0580BC(S1)(SI)

    Fan motor heat = 2 x BkW Test Condition: Voltage : 380V

    Operating Mode: Fan operation mode with clean filter, dry coil, without electric heater.

    L/sHigh Speed

    ESP BkW802849897944991103810851133

    22.2719.6817.0914.4911.909.306.714.12

    0.380.410.450.480.520.560.590.63

    21.1917.2513.329.395.461.53

    -

    -

    0.330.370.400.430.470.50

    -

    -

    7.520.75

    -

    -

    -

    -

    -

    -

    0.380.42

    -

    -

    -

    -

    -

    -

    ESP BkW ESP BkW

    Mid Speed Low Speed

    Table-2 Supply Fan Performance LK-0580AC/0580CC(S)/0580HC/LK-0580BC(S1) (English)

    Fan motor heat(MBH)= 5.09 x Fan Bhp Test Condition: Voltage :380V

    Operating Mode: Fan operation mode with clean filter, dry coil, without electric heater.

    CFMHigh Speed

    ESP BHP1,7001,8001,9002,0002,1002,2002,3002,400

    0.850.770.670.570.510.410.260.11

    0.540.550.590.650.670.720.800.89

    0.790.680.590.370.230.06

    -

    -

    0.440.490.540.580.630.67

    -

    -

    0.300.03

    -

    -

    -

    -

    -

    -

    0.510.56

    -

    -

    -

    -

    -

    -

    ESP BHP ESP BHP

    Mid Speed Low Speed

  • - 7 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    Table-3 Supply Fan Performance LK-0880AH/0880BH/0880BHS1/0880CH/0880HH (SI)

    External Static Pressure(inches of water)L/s 2.5 5.1 7.6 10.2 12.7 15.2 17.8 20.3 22.9 25.4 31.8 38.1

    RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW

    9821104122713501472

    645676711749792

    0.190.310.450.620.81

    668699734773815

    0.240.360.50.660.85

    691722757796838

    0.280.40.550.710.9

    714746781819861

    0.330.450.590.760.94

    738769804842885

    0.380.50.640.80.99

    761792827866908

    0.420.540.680.851.04

    784815850889931

    0.470.590.730.891.08

    807838873912954

    0.510.630.770.941.13

    830862897935977

    0.560.680.820.981.17

    8548859209581001

    0.60.720.871.031.22

    91294397810161059

    0.720.840.981.141.33

    9701001103610741117

    0.830.951.091.261.45

    1.5 STANDARD MOTOR & DRIVE

    3Hp OVERSIZE MOTOR & DRIVE

    Table-4 Supply Fan Performance LK-0880AH/0880BH/0880BHS1/0880CH/0880HH (English)

    External Static Pressure(inches of water)CFM 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.25 1.5

    RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP

    20802340260028603120

    645676711749792

    0.260.420.610.831.08

    668699734773815

    0.320.480.670.891.14

    691722757796838

    0.380.540.730.951.2

    714746781819861

    0.440.60.791.011.27

    738769804842885

    0.50.660.851.071.33

    761792827866908

    0.560.730.921.141.39

    784815850889931

    0.630.790.981.21.45

    807838873912954

    0.690.851.041.261.51

    830862897935977

    0.750.911.11.321.57

    8548859209581001

    0.810.971.161.381.63

    91294397810161059

    0.961.121.311.531.79

    9701001103610741117

    1.121.281.471.691.94

    1.5 STANDARD MOTOR & DRIVE

    3Hp OVERSIZE MOTOR & DRIVE

    Table-5 Fan speed Data LK-0880AH/0880BH/0880BHS1/0880CH/0880HH

    Standard Motor & Drive Fan SpeedOver size Motor & Drive Fan Speed

    6 Turn Open

    644 694 745 795 845 896 946

    751 810 869 928 986 1045 1104

    5 Turn Open 4 Turn Open 3 Turn Open 2 Turn Open 1 Turn Open Closed

    Factory set at 3 turns open.

    Fan motor heat(MBH)= 1.28 x Fan BkW Test Condition: Voltage : 380V

    Operating Mode: Fan operation mode with clean filter, dry coil, without electric heater.

    Fan motor heat(kW)= 3.26 x Fan Bhp Test Condition: Voltage : 380V

    Operating Mode: Fan operation mode with clean filter, dry coil, without electric heater.

  • - 8 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    Table-6 Supply Fan Performance LK-1080AH/1080BH/1080CH/1080HH (English)

    External Static Pressure(inches of water)CFM 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2

    RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP

    External Static Pressure(inches of water)CFM 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2

    RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP

    609640676718765

    0.530.751.011.311.65

    615645682723771

    0.530.801.061.351.70

    623653689731779

    0.620.841.101.401.74

    632662698740788

    0.670.891.151.441.79

    642672708750798

    0.720.931.191.491.83

    653684720761809

    0.760.981.241.541.88

    665696732774822

    0.811.021.281.581.92

    678709745787835

    0.851.071.331.631.97

    693723759801849

    0.901.111.371.672.01

    707738774816864

    0.941.161.421.722.06

    722.9753.4789.4831.3879.3

    0.991.211.461.762.10

    739770806848896

    1.031.251.511.812.15

    27203060340037404080

    756787823865913

    1.081.301.551.852.20

    774804840882930

    1.121.341.601.902.24

    792823859901949

    1.171.391.641.942.29

    811842878920968

    1.211.431.691.992.33

    831861897939987

    1.261.481.732.032.38

    8518819179591007

    1.301.521.782.082.42

    8729029389801028

    1.351.571.822.122.47

    8939239591001

    1.391.611.872.17

    27203060340037404080

    3Hp STANDARD MOTOR & DRIVE

    3Hp STANDARD MOTOR & DRIVE

    3Hp STANDARD MOTOR & HIGH STATIC DRIVE

    Fan motor heat(MBH)= 3.1 x Fan Bhp Test Condition: Voltage : 380V

    Operating Mode: Fan operation mode with clean filter, dry coil, without electric heater.

  • - 9 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    Table-7 Evaporator Fan Performance LK-1080AH/1080BH/1080CH/1080HH (SI)

    External Static Pressure(mm aq.)L/s 2.5 5.1 7.6 10.2 12.7 15.2 17.8 20.3 22.9 25.4 27.9 30.5

    RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW

    External Static Pressure(mm aq.)L/s 33.0 35.6 38.1 40.6 43.2 45.7 48.3 50.8

    RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW

    609640676718765

    0.400.560.750.981.23

    615645682723771

    0.430.590.791.011.27

    623653689731779

    0.470.630.821.041.30

    632662698740788

    0.500.660.851.081.33

    642672708750798

    0.530.700.891.111.37

    653684720761809

    0.570.730.921.151.40

    665696732774822

    0.600.760.961.181.43

    678709745787835

    0.630.800.991.211.47

    693723759801849

    0.670.831.021.251.50

    707738774816864

    0.700.861.061.281.54

    722.9753.4789.4831.3879.3

    0.740.901.091.311.57

    739770806848896

    0.770.931.121.351.60

    12841444160517651925

    756787823865913

    0.800.971.161.381.64

    774804840882930

    0.841.001.191.421.67

    792823859901949

    0.871.031.231.451.70

    811842878920968

    0.901.071.261.481.74

    831861897939987

    0.941.101.291.521.77

    8518819179591007

    0.971.131.331.551.81

    8729029389801028

    1.101.171.361.581.84

    8939239591001

    1.041.201.391.62

    12841444160517651925

    3Hp STANDARD MOTOR & DRIVE

    3Hp STANDARD MOTOR & DRIVE

    3Hp STANDARD MOTOR & HIGH STATIC DRIVE

    Table-8 Fan speed Data LK-1080AH/1080BH/1080CH/1080HH

    Standard Motor & Drive Fan SpeedStandard Motor & High StaticDrive Accessory Fan Speed

    6 Turn Open

    576 615 655 694 734 773 813

    742 793 843 894 945 996 1046

    5 Turn Open 4 Turn Open 3 Turn Open 2 Turn Open 1 Turn Open Closed

    Factory set at 3 turns open.

    Fan motor heat(kW)= 1.22 x Fan BkW Test Condition: Voltage : 380V

    Operating Mode: Fan operation mode with clean filter, dry coil, without electric heater.

  • - 10 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    Table-9 Evaporator Fan Performance LK-1580AH/1580BH/1580CH/1580HH (English)

    External Static Pressure(inches of water)CFM 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2

    RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP

    External Static Pressure(inches of water)CFM 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2

    RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP

    -

    643686736794

    -

    1.562.062.643.31

    624660703753811

    1.211.632.132.723.39

    641677720770827

    1.281.712.212.793.46

    658694737787844

    1.361.782.282.873.54

    674711754804861

    1.431.862.362.943.61

    691728771821878

    1.511.932.433.023.69

    708745788838895

    1.582.012.513.093.76

    725761804854912

    1.662.082.583.173.84

    742778821871929

    1.732.162.663.243.91

    759795838888945

    1.812.232.733.323.99

    775812855905962

    1.882.312.813.394.06

    792829872922979

    1.952.382.883.474.14

    42404770530058306360

    809846889939996

    2.032.462.963.544.21

    8268629059551013

    2.102.533.033.624.29

    8438799229721030

    2.182.603.113.694.36

    8608969399891046

    2.252.683.183.774.44

    87791395610061063

    2.332.753.263.844.51

    89393097310231080

    2.402.833.333.924.59

    91094799010401097

    2.482.903.413.994.66

    927964100710571114

    2.552.983.484.074.74

    42404770530058306360

    4Hp STANDARD MOTOR & DRIVE

    4Hp STANDARD MOTOR & DRIVE

    4Hp STANDARD MOTOR & HIGH STATIC DRIVE

    5Hp OVER SIZE MOTOR & DRIVE

    Fan motor heat(MBH)= 3.1 x Fan Bhp Test Condition: Voltage : 380V

    Operating Mode: Fan operation mode with clean filter, dry coil, without electric heater.

  • - 11 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    Table-10 Evaporator Fan Performance LK-1580AH/1580BH/1580CH/1580HH (SI)

    4Hp STANDARD MOTOR & HIGH STATIC DRIVE

    5Hp OVER SIZE MOTOR & DRIVE

    External Static Pressure(mm aq.)L/s 2.5 5.1 7.6 10.2 12.7 15.2 17.8 20.3 22.9 25.4 27.9 30.5

    RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW

    External Static Pressure(mm aq.)L/s 33.0 35.6 38.1 40.6 43.2 45.7 48.3 50.8

    RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW

    -

    643686736794

    -

    1.161.541.972.47

    624660703753811

    0.901.221.592.032.53

    641677720770827

    0.961.271.652.082.58

    658694737787844

    1.011.331.72.142.64

    674711754804861

    1.071.381.762.22.69

    691728771821878

    1.121.441.822.252.75

    708745788838895

    1.181.501.872.312.81

    725761804854912

    1.231.551.932.362.86

    742778821871929

    1.291.611.982.422.92

    759795838888945

    1.351.662.042.472.97

    775812855905962

    1.401.722.092.533.03

    792829872922979

    1.461.782.152.593.09

    20012251250127513002

    809846889939996

    1.511.832.212.643.14

    8268629059551013

    1.571.892.262.703.2

    8438799229721030

    1.631.942.322.753.25

    8608969399891046

    1.682.002.372.813.31

    87791395610061063

    1.742.052.432.863.36

    89393097310231080

    1.792.112.492.923.42

    91094799010401097

    1.852.172.542.983.48

    927964100710571114

    1.902.222.63.033.53

    20012251250127513002

    Table-11 Fan speed Data LK-1580AH/1580BH/1580CH/1580HH

    Standard Motor & Drive Fan Speed

    Standard Motor & High StaticDrive Accessory Fan SpeedOver Size Motor & Drive Fan Speed

    6 Turn Open

    610 562 694 735 777 819 861

    742 793 843 894 945 996 1,046

    882 942 1,002 1,063 1,123 1,183 1,244

    5 Turn Open 4 Turn Open 3 Turn Open 2 Turn Open 1 Turn Open 0 Turn Open

    Factory set at 3 turns open.

    Fan motor heat(kW)= 1.22 x Fan BkW Test Condition: Voltage : 380V

    Operating Mode: Fan operation mode with clean filter, dry coil, without electric heater.

  • - 12 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    Table-12 Evaporator Fan Performance LK-2080AH/2080CH (English)

    External Static Pressure(inches of water)CFM 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2

    RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP

    External Static Pressure(inches of water)CFM 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2

    RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP

    -

    -

    -

    507559

    -

    -

    -

    2.723.74

    -

    -

    488538587

    -

    -

    2.002.903.90

    -

    -

    517565613

    -

    -

    2.233.154.24

    -

    497544590637

    -

    1.682.473.404.51

    477522568614660

    1.181.882.703.664.79

    502545590636682

    1.342.062.933.935.08

    526567611656702

    1.512.233.134.175.36

    549589631675721

    1.682.423.324.405.64

    573610651694739

    1.872.613.524.625.89

    598638670712756

    2.082.803.724.836.13

    620649687728772

    2.303.023.945.056.37

    644671706745787

    2.503.254.165.286.61

    64007200800088009600

    666693724763804

    2.703.484.385.516.94

    687713741778818

    2.893.724.625.757.09

    709736763797836

    3.113.944.885.997.34

    731756783814852

    3.344.175.146.247.59

    753774803831862

    3.574.395.406.507.85

    773793822849880

    3.804.625.666.798.14

    793813840869900

    4.034.865.917.078.42

    812833858887918

    4.275.126.167.28863

    64007200800088009600

    5Hp STANDARD MOTOR & DRIVE

    5Hp STANDARD MOTOR & DRIVE

    5Hp STANDARD MOTOR & HIGH STATIC DRIVE

    7.5Hp OVER SIZE MOTOR & DRIVE

    Fan motor heat(MBH)= 3.1 x Fan Bhp Test Condition: Voltage : 380V

    Operating Mode: Fan operation mode with clean filter, dry coil, without electric heater. Do not operate the unit at a cooling airflow that is less then 350cfm/1.2MBH.

  • - 13 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    Table-13 Evaporator Fan Performance LK-2080AH/2080CH (SI)

    5Hp STANDARD MOTOR & HIGH STATIC DRIVE

    7.5Hp OVER SIZE MOTOR & DRIVE

    External Static Pressure(mm aq.)L/s 2.5 5.1 7.6 10.2 12.7 15.2 17.8 20.3 22.9 25.4 27.9 30.5

    RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW

    External Static Pressure(mm aq.)L/s 33.0 35.6 38.1 40.6 43.2 45.7 48.3 50.8

    RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW RPM BkW

    -

    -

    -

    507559

    -

    -

    -

    2.032.79

    -

    -

    488538587

    -

    -

    1.492.162.91

    -

    -

    517565613

    -

    -

    1.662.353.16

    -

    497544590637

    -

    1.251.842.543.36

    477522568614660

    0.881.402.012.733.57

    502545590636682

    1.001.542.182.933.79

    526567611656702

    1.131.662.333.114.00

    549589631675721

    1.251.802.483.284.21

    573610651694739

    1.391.952.623.454.39

    598638670712756

    1.552.092.773.604.57

    620649687728772

    1.722.252.943.774.75

    644671706745787

    1.862.423.103.944.93

    30203398377641534531

    666693724763804

    2.012.6

    3.274.115.18

    687713741778818

    2.162.773.454.295.29

    709736763797836

    2.322.943.644.475.47

    731756783814852

    2.493.113.834.655.66

    753774803831862

    2.663.274.034.855.85

    773793822849880

    2.833.454.225.066.07

    793813840869900

    3.013.624.415.276.28

    812833858887918

    3.183.824.595.436.44

    30203398377641534531

    Table-14 Fan speed Data LK-2080CH

    Factory set at 3 turns open.

    Fan motor heat(kW)= 1.22 x Fan BkW Test Condition: Voltage : 380V

    Operating Mode: Fan operation mode with clean filter, dry coil, without electric heater. Do not operate the unit at a cooling airflow that is less then 350cfm/1.2MBH.

    Standard Motor & Drive Fan Speed

    Standard Motor & High StaticDrive Accessory Fan SpeedOver Size Motor & Drive Fan Speed

    6 Turn Open

    492 525 557 590 623 655 688

    636 678 720 763 805 847 890

    749 798 848 898 948 998 1048

    5 Turn Open 4 Turn Open 3 Turn Open 2 Turn Open 1 Turn Open 0 Turn Open

  • - 14 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    Table-15 Accessory Static Pressure Drops

    Unit Model No.

    LK-0580HC/BC(S1)LK-0580CC(S)/AC

    LK-0880HHLK-0880BH/BHS1LK-0880CH/AH

    LK-1080HHLK-1080BH

    LK-1080CH/AHLK-1580CH/AH

    LK-1580BHLK-1580HH

    LK-2080CH

    cfm L/s

    160020002400234026002860272034204080424053006360640080009600

    755944113098212271472128416051705200125013002302037764531

    0.03 0.76 0.02 0.51 - 0.02 0.51 0.03 0.76 - -0.05 1.27 0.03 0.76 - 0.04 1.02 0.06 1.52 - -0.07 1.78 0.04 1.02 - 0.05 1.27 0.09 2.29 - -0.04 1.02 - 0.01 0.25 - - 0.02 0.51 0.04 1.020.08 2.03 - 0.01 0.25 - - 0.03 0.76 0.07 1.780.12 3.05 - 0.02 0.51 - - 0.04 1.02 0.10 2.540.06 1.52 - 0.01 0.25 - - 0.07 1.78 0.1 2.540.10 2.54 - 0.01 0.25 - - 0.10 2.54 0.13 3.300.14 3.30 - 0.02 0.51 - - 0.15 2.81 0.18 4.570.06 1.52 - - - - 0.04 1.02 0.04 1.020.09 2.29 - - - - 0.06 1.52 0.07 1.780.13 3.30 - - - - 0.1 2.54 0.11 2.790.07 1.78 - - - - - 0.07 1.780.1 2.57 - - - - - 0.13 3.30

    0.14 3.56 - - - - - 0.17 4.32

    StandardFilter

    Electric Heater5KW 9KW 10KW 15KW 18KW 36KW

    in Aq mm Aq in Aq mm Aq in Aq mm Aq in Aq mm Aq in Aq mm Aq in Aq mm Aq in Aq mm Aq

    Table-16 Electric Heating Capacity

    MODEL

    LK-0580HC/BC(S1)LK-0580CC(S)/AC

    LK-0880HHLK-0880BH/BHS1LK-0880CH/AH

    LK-1080HHLK-1080BH

    LK-1080CH/AH

    LK-2080CH/AH

    Input(KW)510159183691836183636

    17.0734.1468.2830.7261.43122.8630.7261.43122.8661.43122.86245.72

    111112112122

    510159181891818181818

    -

    -

    -

    -

    -

    18-

    -

    18-

    1818

    -

    -

    -

    -

    -

    61.43-

    -

    61.43-

    61.4361.43

    17.0734.1468.2830.7261.4361.4330.7261.4361.4361.4361.4361.43

    Output(MBH)Total

    No. of Stages Stage 1 Stage 2Input(kw) Output(MBH) Input(kw) Output(MBH)

    Note: 1. The output ratings shown above is at 240V.For other voltage, Output = Capacity Multiplier x Rated Output

    2. E/heater Voltage range is 380~415V. Voltage380400415

    Capacity Multiplier0.840.921.0

    < Correction Coefficent >

    LK-1580CH/AHLK-1580BHLK-1580HH

  • - 15 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    Table-17 Air Temperature Rise Across Electric Heater(F)

    Temp. Rise across Electric Heater = (KW x 3413)(1.08 x CFM) If you want to take temp rise at different airflow use above equation.

    -

    10.9

    -

    21.9

    32.7

    Capacity

    5KW

    9KW

    10KW

    18KW

    36KW

    1

    1

    1

    1

    2

    7.9

    -

    15.8

    -

    -

    -

    14.3

    -

    28.5

    42.9

    -

    -

    -

    10.7

    21.5

    -

    -

    -

    -

    14.2

    StageLK-0580BC(S1)

    LK-0580AC LK-0580CC(S)

    LK-0580HC (2000CFM)

    LK-0880AHLK-0880BH

    LK-0880BHS1LK-0880CHLK-0880HH(2600CFM)

    LK-1080AHLK-1080BHLK-1080CHLK-1080HH(3400CFM)

    LK-1580AHLK-1580CHLK-1580BHLK-1580HH(5300CFM)

    LK-2080B0ACLK-2080B0CC(8000CFM)

  • Electrical Requirements

    - 16 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    Table-18 Electrical Data Unit wiring

    5LK-0580HC/BC(S1) 342~456 12.5 25 25 - - -LK-0580CC(S)/AC 12.5 25 25 - - -LK-0880HH/BH 20 25 25 23 25 257.5 LK-0880BHS1 342~456LK-0880CH/AH 20 25 25 23 25 25

    10 LK-1080HH/BH 342~456 27 35 35 - - -LK-1080CH/AH 30 35 35 - - -15 LK-1580HH/BH 342-456 40.6 60 60 43 60 60LK-1580CH/AH 41.9 60 60 45 60 6020 LK-2080CH/AH 342-456 53.8 70 70 62 80 80

    Tons MODEL Unit OperatingVoltage RangeStandard indoor fan motor Oversized indoor fan motor

    M.C.A. M.F.S. M.C.B M.C.A. M.F.S. M.C.B

    Table-19 Electrical Data Unit wiring with electric heater.

    LK-0580HC/BC(S1) 5 21 25 25 - - -LK-0580CC(S)/AC 10 28 35 35 - - -

    9 32.5 45 45 35.5 45 4518 45 60 60 48 60 6036 58 70 70 61 70 70

    LK-1080HH9 42.5 45 45 - - -

    LK-1080BH 18 55 60 60 - - -36 68 70 70 - - -9 40.5 45 45 - - -

    LK-1080CH/AH 18 52 60 60 - - -36 65 70 70 - - -

    LK-1580CH/AH 18 58 70 70 60 70 7036 71 90 90 73 90 90LK-1580HH 18 58 70 70 60 70 70LK-1580BH 36 71 90 90 73 90 90LK-2080HH 36 72 90 90 77 90 90

    Tons MODEL Unit OperatingVoltage RangeStandard indoor fan motor Oversized indoor fan motor

    M.C.A. M.F.S. M.C.B M.C.A. M.F.S. M.C.B

    Note: Heater kW ratings are at 380/415 V unit.

    3,380/415V,50Hz

    3,380/415V,50Hz

    3,380/415V,50Hz

    3,380/415V,50Hz

    3,380/415V,50Hz

    3,380/415V,50Hz

    3,380/415V,50Hz

    LK-0880HHLK-0880BH

    LK-0880BHS1LK-0880CH/AH

  • - 17 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    Table-20 Electrical characteristics --- Evaporator Fan Motor --- 50 Hz

    LK-0580HC/BC(S1)1 380~415 3 0.75 1.9 2.5 - - - - - -LK-0580CC(S)/AC

    LK-0880HH/BHLK-0880BHS1 1 380~415 3 1.5 2.6 7.3 1 380~415 3 3 3.4 10.8LK-0880CH/AHLK-1080HH/BH

    1 380~415 3 3 3.4 10.8 - - - - - -LK-1080CH/AHLK-1580HH/BH 1 380~415 3 4 6.5 26 1 380~415 3 5 7.1 42LK-1580CH/AHLK-2080CH/AH 1 380~415 3 5 7.1 42 1 380~415 3 7.5 11.2 63

    MODELNo volts Phase HP FLA LRA No volts Phase HP FLA LRA

    Standard evaporator fan motor Oversized evaporator fan motor

    Table-21 Electrical characteristics --- Compressor and Outdoor Fan Motor --- 50 Hz

    LK-0580HC/BC(S1)1 380~415 3 6 9.2 79 2 220~240 1 0.15 1.5 10.8LK-0580CC(S)/AC

    LK-0880HH/BHLK-0880BHS1 1 380~415 3 8.5 15 115 1 220~240 1 1.3 6.2 19.5

    LK-0880CH/AH 380~415 3 0.5 1.5 2.3LK-1080HH/BH

    2 380~415 3 6 9.2 79 1 380~415 1 1.3 6.2 19.5LK-1080CH/AHLK-1580HH/BH 2 380~415 3 8.5 15 115 1 220~240 1 1.3 6.2 19.5LK-1580CH/AH 3 0.5 1.5 2.3LK-2080CH/AH 2 380~415 3 12 21.6 126 1 220~240 1 1.3 6.2 19.5

    MODELNo volts Phase HP FLA LRA No volts Phase HP FLA LRA

    Compressor Outdoor Fan Motor

  • Dimensions

    - 18 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    LK-0580AC/0580CC(S)/0580HC/0580BC(S1)

    UNITS 5RTA

    B

    C

    D

    E

    F

    G

    41.93(1065)43.70(1110)50.39(1280)29.49(749)9.65(245)2.36(60)2.76(70)

    Unit: inch(mm)

    UNITS 5RTH

    J

    K

    L

    M

    N

    P

    13.86(352)9.21(234)10.47(266)3.86(98)

    4.33(110)22.28(566)16.38(416)

    Unit: inch(mm)

    E

    G

    F

    Center Line of Hole

    A

    B

    CLEARANCE 34"CLEARANCE 16"(HORIZONTAL)CLEARANCE 32"(DOWNFLOW)

    CLEARANCE 34"

    1" Dia. Hole Control Wires1.5" Dia. Hole Power Wires1.5" Dia. Hole Other Purpose

    CLEARANCE 46"

    D

    C

    H

    P

    J K LM

    SUPPLY

    RETURNN

  • - 19 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    LK-0880AH/0880BH/0880BHS1/0880CH/0880HH

    UNITS

    A

    B

    C

    D

    E

    F

    G

    35.04(890)46.93(1159)85.43(2170)10.43(265)2.76(70)2.36(60)3.54(90)

    Unit: inch(mm)

    C G

    FD LE

    1.5" Dia. Hole Power Wires1.5" Dia. Hole Other PurposeCenter Line of Hole

    1" Dia. Hole Control Wires

    A

    B

    CLEARANCE 34"CLEARANCE 16"

    CLEARANCE 34"

    CLEARANCE 46"

    UNITS

    15.47(393)16.18(411)18.82(478)2.40(61)5.35(136)

    26.89(683)

    H

    J

    K

    L

    M

    N

    Unit: inch(mm)

    H J K L

    NM

    SUPPLY

    RETURN

    LK-0880AH/0880BH/0880BHS1/0880CH/0880HH

    LK-0880AH/0880BH/0880BHS1/0880CH/0880HH

  • - 20 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    LK-1080AH/1080CH/1080HH

    UNITS LK-1080AH/1080CH/1080HHA

    B

    C

    D

    E

    F

    G

    41.34(1050)48.89(1242)85.43(2170)55.0(1397)6.10(155)8.46(215)

    10.43(265)

    Unit: inch(mm)

    E

    GF

    D

    C

    Center Line of HoleA

    B

    CLEARANCE 34"

    CLEARANCE 46"

    CLEARANCE 16"(HORIZONTAL)

    CLEARANCE 34"

    1" Dia. Hole Control Wires1.5" Dia. Hole Power Wires

    1.5" Dia. Hole Other Purpose

    UNITS LK-1080AH/1080CH/1080HH16.06(408)14.02(356)20.16(512)2.44(62)2.01(51)

    34.33(872)

    H

    J

    K

    L

    M

    N

    Unit: inch(mm)

    H J K L

    MN

    SUPPLY

    RETURN

  • - 21 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    E

    GF

    D

    C

    Center Line of Hole A

    B

    CLEARANCE 34"

    CLEARANCE 46"

    CLEARANCE 16"(HORIZONTAL)

    CLEARANCE 34"

    1" Dia. Hole Control Wires1.5" Dia. Hole Power Wires

    1.5" Dia. Hole Other Purpose

    UNITS LK-1580AH/1580CH/1580HHABCDEFG

    47.44(1205)69.53(1766)95.98(2438)63.11(1603)6.29(160)8.66(220)

    11.02(280)

    Unit: inch(mm)

    H I J KL

    M

    SUPPLY

    RETURN

    Unit: inch(mm)UNITS LK-1580AH/1580CH/1580HH

    HIJKLM

    24.53(623)9.17(233)24.53(623)2.36(60)5.08(129)

    40.24(1022)

    LK-1580AH/1580CH/1580HH

  • - 22 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    LK-2080AH/2080CH

    EF

    D

    C

    Center Line of Hole A

    B

    CLEARANCE 34"

    CLEARANCE 46"

    CLEARANCE 16"(HORIZONTAL)

    CLEARANCE 34"

    2" Dia. Hole Power Wires1.5" Dia. Hole Other Purpose(3EA)

    UNITS LK-2080AH/2080CHABCDEF

    65.35(1660)74.02(1880)109.21(2774)69.69(1770)7.68(195)11.89(302)

    Unit: inch(mm)

    H I J KL

    M

    SUPPLY

    RETURN

    Unit: inch(mm)UNITS LK-2080AH/2080CH

    HIJKLM

    25.57(649.5)15.28(388)

    27.34(694.5)2.40(61)6.10(155)

    57.09(1450)

  • - 23 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    7.5~10 Ton Accessories

    WeightsMaximum Unit and Corner Weights (Lbs) and Center of Gravity Dimensions (In.)

    FRESH AIR HOOD(MANUAL)

    Note: 1.Corner weights are given for information only.2. Weights are approximate.

    E

    CENTER OF GRAVITY

    F

    A

    D

    B

    C

    5 LK-0580HC/BC(S1) 540 485 165 124 91 106 28 19LK-0580CC(S)/ACLK-0880HH/BH

    7.5 LK-0880BHS1 772 617 209 161 116 132 38 17LK-0880CH/AH

    10 LK-1080HH/BH 970 772 261 197 145 168 37 20LK-1080CH/AH

    15 LK-1580CH/AH 1,410 1,168 410 297 211 251 40 28LK-1580HH/BH20 LK-2080CH/AH 2,171 1,808 639 438 320 411 43 31

    Tons UnitModel No.Maximum Weights (lbs) Corner Weights (lbs) Center of Gravity (In.)Shipping2 Net A B C D E F

  • Wiring Diagram

    - 24 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    LK-0580HC/BC(S1)

    HUMIDIFIER

    CANNOT BE USED WHENUSING THERMOSTAT

    ELECTRO-MECHANICALTHERMOSTAT

    LN1234567

    BRRDYL

    REMOTECONTROLLER

    REMOVE JUMP WIRE WHENCONNECTING THERMOSTAT

    FILLERTERMINAL4

    FILLERTERMINAL3

    FILLERTERMINAL2

    TERMINALBLOCK2

    TERMINALBLOCK

    TERMINALBLOCK1

    MAGN

    ETIC

    CONT

    ACT

    TERMINAL BLOCK

    34

    12

    CN-T

    HERM

    OSTA

    T

    BRRDYL

    YL

    RD

    TRANS

    TERMINALBLOCK

    NTSR

    USING ELECTRICHEATER(OPTION)

    FIRE ALARM

    REMOVE JUMP WIRE WHENCONNECTING FIRE ALARMSYSTEM

    FILLERTERMINAL1

    WH

    YL

    BR

    HEATER

    HUMID

    TRANS

    4-WAYVALVE

    FAN

    INDOOR

    AC 13V

    AC 24V

    MAIN PCB ASM

    3854A20033A

    CAPACITORBR

    BK

    BK

    YL

    BL(LOW)

    OR BK(HI)

    MOTOR(I N)

    TERMINALBLOCK

    THERMISTORIN

    THERMISTOROUT

    THERMISTORRETURN AIR

    (OPTION)

    OR BL BKYL BR OR

    OROR

    BK

    BK

    YL BR OR BK

    YL BR OR BK

    YL BR OR BK

    T1 T2 T3

    RD RD RD

    CRANKCASEHEATER

    CAPACITOR

    CAPACITOR

    COMP

    WH

    BK

    POW

    ER R

    ELAY

    1 BL

    BK

    YLWH WH FUSE

    FUSE(5A 250V)

    (5A 250V)

    WH

    OR

    RD

    WH

    BK BK

    BK

    BK BK

    BK

    BR

    BL

    OR

    0

    1

    2 6

    84

    FIELD WIRINGFACTORY WIRING

    MOTOROUT

    NOTE

    MOTOROUT

    BK:BLACKBR:BROWNOR:ORANGEBL:BLUE

    RD:REDWH:WHITEYL:YELLOW

    POWER

    COMP

    Ry Ry Ry

    Ry

    RyOU

    TDOO

    R

    Ry Ry

    WH

    FUSE

    250V/3.15A

    NTSR

    3O4WIRE380/415V50HzPOWERSUPPLY

    NTSR

    WHBKORBR

    BLRDWHBK

    AC 24VFAN

    COOLINGHEATINGCOMP.1

    HEATER1

    HEATER2EMER.HEATER

    MECHANICALTHERMOSTATAC 24V

    FANCOOLINGHEATING

    COMP.1

    HEATER1HEATER2

    EMER. HEATER

    CUT AND REMOVE ANTICIPATOR(RESISTOR) CONNECTING WITH

    CONTACT IN PARALLEL

    POW

    ER R

    ELAY

    2

    0

    1

    2 6

    84

    3O4WIRE380/415V50HzPOWERSUPPLY

    3O4WIRE380/415V50HzPOWERSUPPLY

    4-WAY VALVE

    EH

    RXGOB

    Y

    WW1E

  • - 25 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    LK-0580AC/CC(S)

    HUMIDIFIER

    CANNOT BE USED WHENUSING THERMOSTAT

    ELECTRO-MECHANICALTHERMOSTAT

    LN1

    234

    R

    G12

    Y

    WW1

    BRRDYL

    REMOTECONTROLLER

    REMOVE JUMP WIRE WHENCONNECTING THERMOSTAT

    FILLERTERMINAL4

    FILLERTERMINAL3

    FILLERTERMINAL2

    TERMINALBLOCK2

    TERMINALBLOCK

    TERMINALBLOCK1

    MAGN

    ETIC

    CONT

    ACT

    TERMINAL BLOCK

    EH

    12

    CN-T

    HERM

    OSTA

    T

    BRRDYL

    YL

    RD

    TRANS

    TERMINALBLOCK

    NTSR

    USING ELECTRICHEATER(OPTION)

    FIRE ALARM

    REMOVE JUMP WIRE WHENCONNECTING FIRE ALARMSYSTEM

    FILLERTERMINAL1

    WH

    YL

    BR

    HEATER

    HUMID

    TRANS

    FAN

    INDOOR

    AC 13V

    AC 24V

    MAIN PCB ASM

    3854A20036A

    LOW PRESSURE SWITCH

    CAPACITORBR

    YL

    BL(LOW)

    OR BK(HI)

    MOTOR(I N)

    TERMINALBLOCK

    THERMISTORIN

    THERMISTORRETURN AIR

    (OPTION)

    OR BL BKYL BR OR BK

    YL BR OR BK

    YL BR OR BK

    YL BR OR BK

    T1 T2 T3

    RD RD RD

    CRANKCASEHEATER

    CAPACITOR

    CAPACITOR

    COMP

    WH

    BK

    POW

    ER R

    ELAY

    BL

    BK

    WH FUSE

    FUSE(5A 250V)

    (5A 250V)

    WH

    OR

    RD

    WH

    BK

    BK

    BK BK

    BK

    BR

    BL

    OR

    0

    1

    2 6

    84

    FIELD WIRINGFACTORY WIRING

    MOTOROUT

    NOTE

    MOTOROUT

    BK:BLACKBR:BROWNOR:ORANGEBL:BLUE

    RD:REDWH:WHITEYL:YELLOW

    POWER

    COMP

    Ry Ry Ry

    Ry Ry

    WH

    FUSE

    250V/3.15A

    NTSR

    3O4WIRE380/415V50HzPOWERSUPPLY

    NTSR

    WHBKORBR

    BLRDWHBK

    AC 24VFAN

    COMP.1HEATER1

    HEATER2

    MECHANICALTHERMOSTATAC 24V

    FAN

    COMP.1

    HEATER1HEATER2

    CUT AND REMOVE ANTICIPATOR(RESISTOR) CONNECTING WITH

    CONTACT IN PARALLEL

    3O4WIRE380/415V50HzPOWERSUPPLY

    3O4WIRE380/415V50HzPOWERSUPPLY

    34

    YLWH

    BK

  • - 26 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    LK-0880HH/0880BH

    HUMIDIFIER TERMINALBLCOK

    TRANSELECTRO-MECHANICALTHERMOSTAT

    MECHANICALTHERMOSTAT

    FILLERTERMINAL1

    TERMINALBLOCK2

    MAG

    NETI

    CCO

    NTAC

    T

    TERMINALBLOCK1

    TERMINALBLOCK

    TERMINALBLOCK

    34

    12

    BRAC 24V

    FAN

    EMER.HEATER

    COOLINGHEATING

    COMP.1HEATER1HEATER2

    AC 24V

    FAN

    EMER.HEATER

    COOLINGHEATING

    COMP.1

    HEATER1HEATER2

    BR

    (A) (B)

    HEATERTRANSRy Ry

    Ry Ry

    Ry

    Ry

    FUSE

    POWER

    COMP

    0

    1 4

    2

    8

    6

    0

    1 4

    2

    8

    6250V/3.15A

    4-WAYVALVE

    4-WAY(A)

    FAN

    YL WH

    BK

    WH WH WHFUSE(5A 250V)

    FUSE(5A 250V)

    YLBK BK

    BR

    BR

    RD

    BK

    BK

    WH

    ORBK

    BK

    HUMID

    Ry

    POW

    ER R

    ELAY

    1

    POW

    ER R

    ELAY

    2

    BL

    BL

    BK

    BK

    T1 T2 T3

    RD BK BKBK

    BK

    BK

    YL BR OR BK

    YL BR

    T.P

    OR BK

    CAPACITOR

    BK BK

    CRANKCASEHEATER

    WH

    BK RDWH

    BK RDWH

    THERMISTOROUT

    THERMISTORRETURN AIR

    (OPTION)

    THERMISTORIN

    MOTORIN

    COMP

    INDOOR

    AC 13V

    BRRD

    REMOTECONTROLLER

    FILLERTERMINAL4

    FILLERTERMINAL3

    CN18 CN4

    FILLERTERMINAL2

    YL

    BRBR

    BR4-WAY VALVE

    NOTE

    FIELD WIRINGFACTORY WIRING

    BKBRORBL

    BLACKBROWNORANGEBLUE

    ::::

    RDWHYL

    REDWHITEYELLOW

    :::

    RDYL

    CN-T

    HERM

    OSTA

    TRDWHBKORBR

    YLBLRDWHBK

    AC 24V

    MAIN PCB ASM

    OUTD

    OOR

    BK WH

    WH

    34WIRE380-415V50HzPOWERSUPPLY

    N USING ELECRICHEATER(OPTION)

    EH

    EH

    TSR

    34WIRE380-415V50HzPOWERSUPPLY

    NTSR

    34WIRE380-415V50HzPOWERSUPPLY

    NTSR

    CANNOT BE USED WHENUSING THERMISTAT

    CUT AND REMOVE ANTICIPATOR(RESISTOR) CONNECTING WITH

    CONTACT IN PARALLEL

    REMOVE JUMP WIRE WHENCONNECTING THERMOSTAT

    REMOVE JUMP WIRE WHENCONNECTING FIRE ALARMSYSTEM

    FIRE ALARM

    MOTOROUT

    R

    LN1234567

    XGOB

    Y

    W

    EW1

    3854A20027A

    WIRING DIAGRAM

  • - 27 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    LK-0880BHS1

  • - 28 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    LK-0880AH/CH

    HIMIDIFIER

    CANNOT BE USED WHENUSING THERMOSTAT

    TERMINALBLOCK REMOVE JUMP WIRE WHENCONNECTING FIRE ALARM

    SYSTEM

    USING ELECTRICHEATER(OPTION)

    FIRE ALARM

    34WIRE380-415V50HzPOWERSUPPLY

    34WIRE380-415V50HzPOWERSUPPLY

    3 4WIRE 380- 415V 50HzELECTRO-MECHANICAL

    TEHRMOSTAT

    AC 24V

    FAN

    FAN

    AC 24V

    FAN

    COMP.1

    HEATER1

    HEATER2

    COMP.1

    HEATER1HEATER2

    MECHANICALTHERMOSTAT

    FILLERTERMINAL3

    FILLERTERMINAL2

    FILLERTERMINAL1

    CUT AND REMOVE ANTICIPATOR(RESISTOR) CONNECTING WITH

    CONTACT IN PARALLEL

    BRRDYL

    BRRDYL

    BLRDWHBK

    YL

    OR

    RDWHBK

    BR

    REMOTECONTROLLER

    FILLERTERMINAL4

    REMOVE JUMP WIRE WHENCONNECTING THERMOSTAT

    CN-TH

    ERMO

    STAT

    AC 13V

    INDOOR

    AC 24V

    MAIN PCB ASM

    Ry Ry

    (A) (B)

    Ry Ry

    Ry

    POW

    ER R

    ELAY

    1

    HEATERTRANS

    TRANS

    BR

    BR

    YL WH

    WH

    WH WH

    WH

    BK BK

    BK

    BKBK

    BK

    BL

    BK

    BK BK BKBK

    BK BK

    RD RD

    BL WH

    WH WH

    BK RDWH

    BK RDWH

    BK RDWH

    RD

    BR

    BR

    YLBK

    FUSE250V / 3.15A

    HUMID

    COMP

    EH

    EH

    TERMINALBLOCK

    TERMINALBLOCK1

    NTSR

    NTSR

    FUSE

    FUSE(5A 250V)

    (5A 250V)

    12

    POWERSUPPLY

    TERMINALBLOCK

    MAGN

    ETIC

    CONT

    ACT

    CRANKCASEHEATER

    COMP

    T1 T2 T3

    MOTOROUT

    MOTORIN

    THERMISTORIN

    LOW PRESSURE SWITCH

    R

    LN1

    2

    3

    4

    G

    21Y

    WW1

    3854A20028A

    WIRING DIAGRAM

    NOTE

    FIELD WIRINGFACTORY WIRING

    BKBRORBL

    BLACKBROWNORANGEBLUE

    ::::

    RDWHYL

    REDWHITEYELLOW

    :::

    CN18 CN4

    THERMISTORRETURN AIR

    (OPTION)

  • - 29 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    LK-1080HH/1080BH

    WIRING DIAGRAM

    HUMIDIFIER

    CANNOT BE USED WHENUSING THERMOSTAT

    ELECTRO-MECHANICAL

    TERMINAL BLOCK

    USING ELECTRICHEATER(OPTION)

    FIRE ALARM

    REMOVE JUMP WIRE WHENCONNECTING FIRE ALARMSYSTEM

    34WIRE380/415V50HzPOWERSUPPLY

    3 4WIRE 380/ 415V 50HzPOWERSUPPLY

    NTSR

    3 4WIRE 380/415V 50HzPOWERSUPPLY

    NTSR

    THERMOSTAT

    AC 24V

    FAN

    TRANS

    TRANS POWER

    HUMID TERMINALBLOCK2

    TERMINALBLOCK1

    TERMINALBLOCK

    TERMINALBLOCK

    1

    2

    LN

    345

    6

    78

    AC 24V

    FAN

    COOLINGHEATING

    COMP1COMP2

    COMP1COMP2

    COOLINGHEATING

    HEATER

    HEATER1

    HEATER2

    HEATER1HEATER2

    EMER.HEATER

    EMER.HEATER

    REMOTECONTROLLER

    BRRDYL

    FILLERTERMINAL 4

    FILLERTERMINAL 3

    FILLERTERMINAL 2

    FILLERTERMINAL 1

    CUT ANDREMOVE

    ANTICIPATOR(RESISTOR)CONNECTING

    WIHT CONTACTIN PARALLEL

    REMOVE JUMPWIRE WHENCONNECTINGTHERMOSTAT

    MECHANICALTHERMOSTAT

    RXGOB

    YY1W2W1E

    CN18CN4

    BL

    BK

    RDWHBK

    BKBK

    BK

    BK

    BK

    BK

    BKBKBK

    BR

    BR

    EH

    EH

    YLBK WH WH

    WH FUSE

    FUSE(5A 250V)

    (5A 250V)

    WH WH

    RD BK BK RD

    BK

    BK

    BK

    BK

    BK BK

    BK BK

    BK

    BK

    BK

    WH

    WH

    12

    8 4

    6

    01 2 6

    4 80

    WH

    RD BK WH RD

    T1 T2 T3 T1 T2 T3

    RDWH

    POW

    ER R

    ELAY

    1

    POW

    ER R

    ELAY

    2

    MAGN

    ETIC

    CONT

    ACT(A

    )

    MAGN

    ETIC

    CONT

    ACT(B

    )

    WH

    BKBK

    RDWH

    BKBK BK

    BK BK

    BK BKBKORBR

    BK BKBKORBR

    BK

    BL

    RD

    FAN

    AC13VAC24V

    MAIN PCB ASM

    3854A20029A

    COMP(B)

    COMP(A)COMP

    INOUT

    WH

    WH

    WH

    BKORBR

    YL

    YL

    RD

    4-WAY(B)4-WAY(A)

    BP(A)BP(B)

    THERMISTOROUT(A)

    THERMISTORIN(A)

    THERMISTOROUT(B)

    THERMISTORIN(B)

    RD

    SOLENOID VALVE(For B-Cycle)

    SOLENOID VALVE(For B-Cycle)4-way VALVE(For B-Cycle)

    FIELD WIRING

    FOR BYPASS BETWEEN D-PIPE ~ COND MIDDLE

    FOR BYPASS BETWEEN D-PIPE ~ S-PIPE

    NOTE

    CAPACITOR

    COMP(A) COMP(B)

    CRANKCASEHEATER

    CRANKCASEHEATER

    BKBROR BL

    BLACKBROWNORANGEBLUE

    ::::

    RDWHYL

    REDWHITEYELLOW

    :::FACTORY WIRING

    4-way VALVE(For A-Cycle)SOLENOID VALVE(For A-Cycle)

    RDRD

    MOTORIN

    T.P MOTOROUT

    T.P

    BK

    RD

    BR

    BR

    (A) (B)

    RyCN

    -THE

    RMOS

    TAT

    Ry

    Ry

    Ry Ry

    Ry Ry

    Ry Ry

    12

    34

    FUSE

    250V/3.15A

    THERMISTORRETURN AIR

    (OPTION)

    RyRy

    YL

    YL

  • - 30 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    LK-1080AH/CH

    WIRING DIAGRAM

    HUMIDIFIER

    CANNOT BE USED WHENUSING THERMOSTAT

    ELECTRO-MECHANICAL

    TERMINAL BLOCK

    USING ELECTRICHEATER(OPTION)

    FIRE ALARM

    REMOVE JUMP WIRE WHENCONNECTING FIRE ALARMSYSTEM

    34WIRE380/415V50HzPOWERSUPPLY

    3 4WIRE 380/ 415V 50HzPOWERSUPPLY

    NTSR

    34WIRE380/415V50HzPOWERSUPPLY

    NTSR

    THERMOSTAT

    AC 24V

    FAN

    TRANS

    TRANS POWER

    HUMID TERMINALBLOCK2

    TERMINALBLOCK1

    TERMINALBLOCK

    TERMINALBLOCK

    FUSE

    250V/3.15A

    LN

    2

    1

    3

    4

    5

    AC 24V

    FAN

    COMP1COMP2

    COMP1COMP2

    HEATER

    HEATER1HEATER2

    HEATER1HEATER2

    REMOTE CONTROLLER

    FILLER TERMINAL 4

    FILLERTERMINAL 3

    FILLERTERMINAL 2

    FILLERTERMINAL 1

    CUT ANDREMOVE

    ANTICIPATOR(RESISTOR)CONNECTING

    WIHT CONTACTIN PARALLEL

    REMOVE JUMPWIRE WHENCONNECTINGTHERMOSTAT

    MECHANICALTHERMOSTAT

    R

    G

    12

    YY1W2W1

    CN18CN4

    BLYL

    YL

    YL

    BK

    RDWHBK

    BK BK WH WH

    BK

    BK

    BK

    BK

    BKBKBK

    BR

    BR

    EH

    EH

    YLBK WH WH

    WH FUSE

    FUSE(5A 250V)

    (5A 250V)

    WH WH

    RD BK BK RD

    BK

    BK

    BK

    BK

    BK BK

    BK BK

    BK

    BK

    BK

    WH

    WH

    12

    8 4

    6

    01 2 6

    4 80

    WH

    RDT1 T2 T3

    BK WHRD

    T1 T2 T3

    RDWH

    POW

    ER R

    ELAY

    1

    POW

    ER R

    ELAY

    2

    MAGN

    ETIC

    CONT

    ACT(A

    )

    MAGN

    ETIC

    CONT

    ACT(B

    )

    WH

    BKBK

    RDWHBK

    BK BKBK BK

    BK BKBKORBRYL

    BK BKBKORBRYL

    BL

    RD

    FAN

    AC13V

    AC24VMAIN PCB ASM

    3854A20030A

    COMP(B)

    COMP(A)COMP

    INOUT

    WH

    WH

    WH

    BKORBR

    YLRD

    THERMISTORIN(A)

    THERMISTORIN(B)

    LOW PRESSURESWITCH(A-Cycle)

    LOW PRESSURESWITCH(B-Cycle) FIELD WIRING

    NOTE

    CAPACITOR

    COMP(A) COMP(B)

    CRANKCASEHEATER

    CRANKCASEHEATER

    FACTORY WIRING

    MOTORIN

    T.P MOTOROUT

    T.P

    BR

    YLRDBR

    BR

    (A) (B)

    RyCN

    -THE

    RMOS

    TAT

    Ry

    Ry

    Ry Ry

    Ry Ry

    12

    34

    BKBROR BL

    BLACKBROWNORANGEBLUE

    ::::

    RDWHYL

    REDWHITEYELLOW

    :::

    THERMISTORRETURN AIR

    (OPTION)

  • - 31 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    LK-1580HH/1580BH

    WIRING DIAGRAM

    HUMIDIFIER

    CANNOT BE USED WHENUSING THERMOSTAT

    REMOVE JUMP WIRE WHENCONNECTING FIRE ALARMSYSTEM

    FIRE ALARMTERMINALBLOCK

    USING ELECTRICHEATER(OPTION)N

    34WIRE380/415V50HzPOWERSUPPLY

    TSR

    N 34WIRE380/415V50HzPOWERSUPPLY

    TSR

    N34WIRE380/415V50HzPOWERSUPPLY

    TSRELECTRO-MECHANICALTHERMOSTAT

    AC 24V

    RXGOB

    YY1W2W1E

    FAN

    COOLINGHEATING

    COMP1COMP2

    HEATER1

    HEATER2EMER.HEATER

    AC 24V

    FANCOOLINGHEATING

    COMP1

    CUT ANDREMOVE

    ANTICIPATOR(RESISTOR)

    CONNECTINGWITH CONTACT

    IN PARALLEL

    REMOVE JUMPWIRE WHEN

    CONNECTINGTHERMOSTAT

    REMOTE CONTROLLER FILLER TERMINAL 4

    FILLERTERMINAL 3

    FILLERTERMINAL 2

    FILLERTERMINAL 1

    TERMINALBLOCK2

    TERMINAL BLOCK1

    TERMINALBLOCK

    TERMINAL BLOCK

    EH

    EH

    34

    12

    BRRDYL YL

    BRRD

    YLBLRD

    RD

    YL

    (A) (B)HEATER

    FUSE

    FANCOMP(B)

    HUMID

    COMP(A)COMPOUT(B)

    AC13V

    AC24V

    BY PASS(A)4WAY(A)

    4-WAY VALVE(For A-Cycle) 4-WAY VALVE

    (For B-Cycle)

    THERMISTORIN(B)

    THERMISTOROUT(B)

    THERMISTORIN(A)

    THERMISTOROUT(A)

    THERMISTOROUT AIR

    THERMISTORRETURN AIR(OPTION)

    T.P

    MOTORIN

    3854A20011DSOLENOID VALVE

    (For A-Cycle)

    4WAY

    (B)

    BK

    MAIN PCB ASM

    OUT(A)IN

    250V/3.15A

    FUSE(5A 250V)

    FUSE(5A 250V)

    POWERTRANSRy Ry

    Ry Ry

    Ry Ry

    Ry

    Ry Ry

    RyWH

    WH

    WH WH WH

    WHBKBK

    YLBK

    BK BK BKRD WH

    BK

    BRRD

    YL BR OR BK

    YL BR OR BK

    BKBK

    BKBK

    CAPACITOR

    MOTOROUT(B)

    T.P

    YL BR OR BK

    YL BR OR BK

    BK

    BKBR

    BKBK

    BK

    CAPACITOR

    MOTOROUT(A)

    T.P

    BK

    TRANS

    WHRD

    BKORBR

    CN-T

    HERM

    OSTA

    T

    WHBK

    BKBK

    BKBK

    POW

    ER R

    ELAY

    1

    POW

    ER R

    ELAY

    3PO

    WER

    REL

    AY2

    BK

    BK BK

    MAGN

    ETIC

    CONT

    ACT(A

    )

    MAGN

    ETIC

    CONT

    ACT(B

    )BK

    BK

    BR0

    1 2

    4

    6

    8

    0

    0

    1

    1

    4

    2

    2

    4

    8

    6

    6

    8

    BKBK

    WHWH

    WH

    WH

    RDRD

    COMP(A) COMP(B)

    BK BK

    BK

    CRANKCASEHEATER(B)

    CRANKCASEHEATER(A)NOTE

    FIELD WIRING

    FACTORY WIRING

    BK:BLACKBR:BROWNOR:ORANGEBL:BLUE

    RD:REDWH:WHITEYL:YELLOW

    BK

    WH RD

    T1 T2 T3

    BKBK WH RD

    T1 T2 T3

    BK

    RD

    CNCN

    COMP2HEATER1HEATER2EMER.HEATER

    MECHANICALTHERMOSTAT

    LN

    1

    2

    34

    5

    6

    7

    8

    BK WH

  • - 32 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    LK-1580AH/CH

    LK-1580AHS1

    WIRING DIAGRAM

    HUMIDIFIER

    CANNOT BE USED WHENUSING THERMOSTAT

    REMOVE JUMP WIRE WHENCONNECTING FIRE ALARMSYSTEM

    FIRE ALARMTERMINALBLOCK

    USING ELECTRICHEATER(OPTION)N

    34WIRE380/415V50HzPOWERSUPPLY

    TSR

    N 34WIRE380/415V50HzPOWERSUPPLY

    TSR

    N34WIRE380/415V50HzPOWERSUPPLY

    TSRELECTRO-MECHANICAL

    THERMOSTAT

    AC 24V

    R

    G

    YY1W2W1

    FAN

    COMP1COMP2

    HEATER1

    HEATER2

    AC 24V

    FAN

    COMP1

    CUT ANDREMOVE

    ANTICIPATOR(RESISTOR)

    CONNECTINGWITH CONTACT

    IN PARALLEL

    REMOVE JUMPWIRE WHEN

    CONNECTINGTHERMOSTAT

    REMOTE CONTROLLER FILLER TERMINAL 4

    FILLERTERMINAL 3

    FILLERTERMINAL 2

    FILLERTERMINAL 1

    TERMINALBLOCK2

    TERMINAL BLOCK1

    TERMINALBLOCK

    TERMINAL BLOCK

    EH

    EH

    34

    12

    BRRDYL YL

    BRRD

    YLBLRD

    YL

    (A) (B)HEATER

    FUSE

    FANCOMP(B)

    HUMID

    COMP(A)COMPOUT(B)

    AC13V

    AC24V

    LOW PRESSURESWITCH(A-Cycle)

    LOW PRESSURESWITCH(B-Cycle)

    THERMISTORIN(B)

    THERMISTORIN(A)

    THERMISTOROUT AIR

    THERMISTORRETURN AIR(OPTION)

    MOTORIN

    3854A20011C

    MAIN PCB ASM

    OUT(A)IN

    250V/3.15A

    FUSE(5A 250V)

    FUSE(5A 250V)

    POWERTRANSRy Ry

    Ry Ry

    Ry Ry

    Ry

    Ry

    WH

    WH

    WH WH WH

    WHBK BK

    BK BKRD WH

    BKBR

    RD

    MOTOROUT(B)

    RDRD WH BK

    WH BK

    RDRD WH BK

    WH BK

    BKWH

    BR

    BR

    BR

    MOTOROUT(A)

    BK

    TRANS

    WHRD

    BKORBR

    CN-T

    HERM

    OSTA

    T

    WHBK

    BK BK WH WH

    POW

    ER R

    ELAY

    1

    POW

    ER R

    ELAY

    3PO

    WER

    REL

    AY2

    BK

    BK BK

    MAGN

    ETIC

    CONT

    ACT(A

    )

    MAGN

    ETIC

    CONT

    ACT(B

    )BK

    BK

    BR0

    1 2

    4

    6

    8

    0

    0

    1

    1

    4

    4

    2

    2

    8

    8

    6

    6

    BKBK

    WH

    WH

    WH

    COMP(A) COMP(B)

    BK BK

    BK

    CRANKCASEHEATER(B)

    CRANKCASEHEATER(A)NOTE

    FIELD WIRING

    FACTORY WIRING

    BK:BLACKBR:BROWNOR:ORANGEBL:BLUE

    RD:REDWH:WHITEYL:YELLOW

    BK

    WH RD

    T1 T2 T3

    BK WH RDBK

    T1 T2 T3

    BKCN

    CN

    COMP2HEATER1HEATER2

    MECHANICALTHERMOSTAT

    L

    N

    1

    2

    3

    4

    5

    BKBK

    WHWH

    RDRD

    BK WH

    BKYL

    T.P

    12

  • - 33 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    LK-2080AH/CH

    WIRING DIAGRAM34WIRE380/415V50HzPOWERSUPPLY

    CANNOT BE USED WHENUSING THERMOSTAT

    TERMINALBLOCK

    ELECTRO- MECHNICALTHERMOSTAT

    REMOVE JUMP WIRE WHENCONNECTING FIRE ALARMSYSTEM

    TRANS

    MECHANICALTHERMOSTAT

    CUT ANDREMOVE

    ANTICIPATOR(RESISTOR)

    CONNECTINGWITH CONTACT

    IN PARALLEL

    REMOTE CONTROLLER FILLER TERMINAL 4

    FILLERTERMINAL 3

    CN

    CN-T

    HERM

    OSTA

    T

    FILLERTERMINAL 2

    FILLERTERMINAL 1

    REMOVE JUMPWIRE WHEN

    CONNECTINGTHERMOSTAT

    BRRDYL

    BRRDYL

    BR

    BKWHRD

    YL

    BR

    BKWHRD

    OR

    AC 24V

    FAN

    COMP1

    HEATER1

    HEATER2

    COMP2

    AC 24V

    FAN

    COMP1COMP2

    HEATER1HEATER2

    (A) (B)HEATER

    TRANSRy Ry

    Ry Ry

    Ry

    Ry

    Ry

    FAN

    OUT(B)

    AC13V

    AC24V

    MAIN PCB ASM

    OUT(A)IN

    FUSE

    COMP(B)

    COMP(A)COMP

    250V/3.15APOWER

    HUMID

    BK

    THERMISTORIN(B)

    CN

    THERMISTORIN(A)

    THERMISTOROUT AIR

    THERMISTORRETURN AIR(OPTION)

    LOW PRESSURESWITCH(A-Cycle)

    LOW PRESSURESWITCH(B-Cycle)

    BK BK WH WH

    3854A20052A

    MOTORIN

    BKBKBK BK

    BKBK

    WHWH

    RDRD

    T.P

    T.P

    BKBK

    BKORBRYLYL BR OR BK

    BKBK

    MOTOROUT(A)

    COMP(A) COMP(B)

    BK BK

    BK

    CRANKCASEHEATER(B)

    CRANKCASEHEATER(A)

    BK

    WH RD

    T1 T2 T3

    BK WH RDBK

    T1 T2 T3

    BK

    CAPACITOR

    T.P

    BKBK

    BKORBRYLYL BR OR BK

    BKBK

    MOTOROUT(B)

    CAPACITOR

    BR

    POW

    ER R

    ELAY

    2

    0

    1

    2

    4

    6

    8

    BKBR

    POW

    ER R

    ELAY

    3

    0

    1

    2

    4

    6

    8

    NOTE

    FIELD WIRING

    FACTORY WIRING

    BK:BLACKBR:BROWNOR:ORANGEBL:BLUE

    RD:REDWH:WHITEYL:YELLOW

    BK

    MAGN

    ETIC

    CONT

    ACT(A

    )

    MAGN

    ETIC

    CONT

    ACT(B

    )BKWH

    WH

    N34WIRE380/415V50HzPOWERSUPPLY

    TSR

    N 34WIRE380/415V50HzPOWERSUPPLY

    TSR

    TERMINAL BLOCK

    TERMINALBLOCK

    WHBK BK

    BK

    BK

    RD WH RD

    TERMINAL BLOCK1

    EH

    EH

    FUSE(5A 250V)

    FUSE

    (5A 250V)

    WH WH WH

    BK BK

    BK

    BKYL

    TERMINALBLOCK2

    34

    12

    POW

    ER R

    ELAY

    1

    BK

    BR

    0

    1 2

    4

    6

    8

    BK WH

    FIRE ALARM

    USING ELECTRICHEATER(OPTION)

    YL

    WH

    WH

    HUMIDIFIER

    G

    R

    12

    YY1W2W1

    LN

    1

    23

    4

    5

  • Troubleshooting Guide

    - 34 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    PACKAGE AIR CONDITIONER VOLTAGE LIMITS

    1. No cooling and heating operation performed1) Both the blower and the compressor do not work

    NAME PLATE RATING MINIMUM MAXIMUM380 - 415V 342V 456V

    2) Only Indoor blowers do not work

    WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY

    Other parts except theunit

    Magnetic switch forcompressor & fan motor

    Operating switch

    Electric supply interrupted Defective power wiring Cut off power fuse

    Too low voltage

    Control point is oncondition of "OFF" due totrouble.

    Troubled or defectivecontactor

    Measure power sypplywith a tester in case thatthe same power source issupplied to otherequipment except the unit,what and where troubledcan be discovered bychecking the operation ofother equipment.

    Measure it with a tester.

    Make short-circuit, thenmeasure it with tester.

    Check it with the eyes ortester.

    Repair a switch boxand relative instrument.

    Replacement of fuse Request a power

    supplier to repair.

    Check the power source.Use a thick cable ifnecessary.

    Replace it if necessary.

    Repair or replace it.

    WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY

    Motor

    Electric wiring

    Over heated Wiring short

    Cut- OFF of wiring Short circuited on

    operation

    Check it with tester

    Check it with a tester.

    Repair or replace it.

    Rewiring or Repair.

  • - 35 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    3) Only outdoor fan does not work

    WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY

    Motor

    Electric Wiring

    Capacitor Defected Check it with tester. Replace it.

    Over-heated Wire short

    Cut off of wiringShort circuited on operation

    Check how it is insulated.

    Check it with a tester.

    Repair or replace it.

    Rewiring or repair.

    4) Only compressor does not work

    WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY

    Magnetic switch forcompressor motor

    Compressor motor

    High pressure switch(Option part)

    Electric circuit

    Defective contact, magnetic coil troubled.

    Troubled over-heated (layer short)

    Troubled or defective contact or operating

    Defective connection ordisconnection of the circuitfor compressor.

    Check it with the eyes onwith a tester.

    Check how it is insulated.

    Check it with a tester.

    Check it with a tester.

    Repair or replace it.

    Replace or repair thecompressor.

    Replace it ifnecessary.

    Rewiring or pushreset button.

  • - 36 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    Note: Use an appropriate measuring instrument for readjustment.*1: High-pressure switch moves.*2: Low- pressure switch moves.

    2. The Units discontinue after the operation startedWHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY

    Outdoor coil

    In-condensable gasblended.

    High pressure switch(Option part)

    Refrigerant

    Outdoor Fan

    Coil is dirty *1

    Air intruded into the refrigerant pipe line *1

    Improper adjustment

    A shortage of refrigerantamount. * 2

    Check pressure

    Reverse rotation of fan ObstacleAir short circuit *1

    Checking

    In the event that difference between thesaturating temperaturecorresponding to highpressure and the temperature of air discharged from the outdoor coil is more than15C, incondensable gasmay be blended.

    Check it with a pressuregauge.

    Confirm the wind blowingout upward.Check it with eyes.

    Wash it by means ofsomething like chemicalwashing.

    Extract air by vacuumpump, then replenish(charge) the refrigerant.

    Read just it to normaloperating pressure. (Note)Don't alternate the specified adjusting pressure. If the adjustedpressure exceed thespecified range, it willcause a great accident.

    Replenish the refrigerant. Repair thespot where it is leaked.

    If reversed, connectinterchanged wires toeach terminal. Power wirings.

  • - 37 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    3. The unit is working, but not cooling and heating sufficiently(Both blower and compressor are working)

    WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY

    Load

    Air flow

    Short air volume

    Refrigerant

    Air passage

    Air filter

    Much Cooling or Heatingload

    Obstacle disturbs Intakeof uniform airflow.

    Reverse rotation of blower.

    Shortage in the chargedrefrigerant.

    Improper or foreign bodies

    Clogged with dust

    Heat load increased. Window or door has manycracks or gaps.

    Checking

    Checking

    Coil inlet pipe is frosted

    Checking

    Checking

    Do necessary disposalrespectively.

    Correct it.

    Correct it.

    Recharge it. (Repair the leakage spot).

    Correct or clear the foreign bodies.

    Cleaning

    4. All the functions are performed as specified, but very noisy and vibrantWHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY

    Compressor

    Blower

    Screws

    Electric troubles(Magnetic contactor)

    Others

    Checking

    Checking

    Checking

    Checking

    Improper installation Checking

    Replace the compressor

    Repair or replace it.Clear the foreign bodies.

    Correct

    Repair and clean orreplace it.

    Correct it.

    Liquid refrigerant floodingback from the evaporator.

    Faulty Discharge valveand suction valve.

    Fan broken.Foreign matters intruded.

    Looseness or fail-off ofscrews

    Defective contact.Defective contact point.Rusting and foreignmatters in the iron corecontact face. Defectivecontact of the operating switch.

    Check for refrigerant over-charge. Check to see if the intake air temperature is

    extremely cold. Check for insufficient air flow quantity.

  • Electronic parts Troubleshooting Guide

    - 38 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    YES

    YES

    YES

    NO

    YES

    Is the input voltage oftransformer AC220V?

    Is the output voltageof IC02D(7805) on the

    main PCB DC5V?

    1. Check the Fuse.2. Check the wiring of AC220V.

    Is the output voltageof IC01D(7812 ) on the

    main PCB DC12V?

    OSC01B vibration?

    1. Exchange main PCB ASS'Y

    1. Exchange remote-controller2. Check or exchange the Main PCB ASS'Y.

    YES

    NO 1. Exchange the transformer.2. Check the connector of transformer.

    NO

    NO

    NO

    YES

    Is the output voltageof IC01A(7036) on the

    main PCB DC5V?NO

    1. Exchange IC01D(7812) on the main PCB.2. Check the D01D~D05D, R05C on the main PCB.

    1. Exchange IC01A(7036) on the main PCB.

    Is the output voltage oftransformer AC24V & AC13V?

    1. Exchange OSC01B.2. Check the pattern around OSC01B on the main PCB.

    Is the input voltageof remote-controller

    DC12V?

    YES

    NO

    YES

    Is the power ON? NO 1. Check the FUSE.2. Check the input voltage of Main PCB ASS'Y.

    1. Check or exchange the IC01D on the Main PCB.2. Check or exchange the Connector (RED, BROWN) of the remote controller.

    1. Exchange IC02D(7805) on the main PCB.2. Check the D01D~D05D, R05C on the main PCB.

    Possible trouble 1 : The unit does not operate.

    Possible trouble 2 : The remote-controller does not operate.

  • - 39 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    YES

    NO

    YES

    NO

    NO

    Is the connection betweenMAIN PCB and remote-controller

    correct?

    Is there Check(F**) onthe remote controller LCD?

    1. Check or repair Connector wiring.2. Exchange the Connector.

    Is the input power voltage ofremote-controller DC12V?

    Do Keys have troubles?

    Exchange remote-controller.

    Exchange remote-controller.

    NO

    YES 1. Replace the pressed key.2. Exchange the Knob or Key.

    YES

    NO

    1. Remove cause of Check.2. Reenergize the power supply.

    YES

    YES

    Is there OSC01B vibration on the remote-controller

    PCB?

    NO

    1. Check or exchange IC01D (7812) on the MAIN PCB.

    1. Exchange OSC01B2. Check the pattern around OSC01B on the remote-controller PCB.

    Is any key on the remote-controllerkeeping pressed?

    1. Check Keys.2. Repair or exchange Key.

    Is there trouble in theremote-controller PCB

    ASS'Y?

    NO

    YES

    NO

    Are there trouble inLCD parts?

    YES1. Check crack, damage of LCD.2. Check LCD pattern.

    1. Check or repair all IC with dust or moisture on the PCB.2. Exchange remote-controller PCB.

    Possible trouble 3 : Key input of remote-controller does not respond.

    Possible trouble 4 : LCD display on the remote-controller shows some trouble.

  • - 40 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    YES

    YES

    YES

    NO

    YES

    Is the cooling mode?

    Is the outputvoltage of IC02D on the MAIN

    PCB DC5V?

    1. Press cooling operation key.2. After reenergizing power supply, press power "ON/OFF" button.

    YES

    NOIs the unit operating? 1. Press power ON/OFF button.

    Is the outputvoltage of IC01M's 13/12(COMP B)PIN

    on the MAIN PCB DC0V?

    Is the magnetic contactorfor compressor ON?

    1. Check Compressor and Capacitor for Compressor.

    NOTE: 3 model has not capacitor for compressor.

    YES

    NO 1. Set following. 'Set Temp. < Room Temp.'

    NO

    NO

    1. Check or exchange IC01D, IC02D on the MAIN PCB.

    NO

    YES

    Is the voltagebetween A/B(COMP B) of CN-COMP

    and NEUTRAL 220V?NO

    1. Check or exchange IC01M.2. Check 3-minutes time delay.

    1. Check or exchange RY4/RY5(COMP B).

    Set Temp. < Room Temp.?

    1. Check the wiring of Magnetic contactor.2. Exchange Magnetic contactor.

    Possible trouble 5 : No cooling operation performed.

  • - 41 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    Is the heater LCD "ON"?

    Is the outputvoltage of IC02D on the

    MAIN PCB DC5V?

    1. Reconnecting power supply.Press Heater Key.

    Is the heater operation? 1. Select heater operation mode.

    Is the outputvoltage of IC02M's 11PIN on the

    MAIN PCB 0V?

    Is the magnetic contactor forheater ON?

    Check or exchange E/Heater.

    1. Set following. 'Set temp. > Room temp.'

    1. Check or exchange IC01D, IC02D on the MAIN PCB.

    Is the voltagebetween A/B(Heat B) of CN-HEAT(CN6)

    and NEUTRAL 220V?

    1. Check or exchange IC02M.

    1. Check or exchange RY13/RY14(Heat B).

    Set temp. > Room temp.?

    1. Check the wiring of Magnetic contactor.2. Exchange Magnetic contactor.

    YES

    YES

    YES

    NO

    YES

    YES

    NO

    YES

    NO

    NO

    NO

    NO

    YES

    NO

    Possible trouble 6 : No heater operation performed.

  • - 42 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    Is the indoor fan operation?

    Is the outputvoltage of IC02D on the

    MAIN PCB DC5V?

    1. Press cooling or fan operation or heater operation key.

    Is the outputvoltage of IC02M's 12PIN on

    the MAIN PCB 0V?

    Is the magneticcontactor for humidifier ON?

    Check the humidifier.

    1. Press humidifier Key.

    1. Check or exchange IC01D. IC02D on the MAIN PCB.

    Is the voltagebetween 1PIN of CN-HUMID and

    NEUTRAL 220V?

    1. Check or exchange IC02M.

    1. Check or exchange RY3.

    Is the HUMID LCD "ON"?

    1. Check the wiring or Magnetic contactor.2. Exchange Magnetic contactor.

    YES

    YES

    YES

    NO

    YES

    YES

    NO

    NO

    NO

    NO

    YES

    NO

    Possible trouble 7 : No humidifier operation performed.

  • - 43 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    Is the unit operating?

    Is the outputvoltage of IC02M's 14PIN on

    the MAIN PCB 0V?

    Is the "Power relay" forindoor motor ON?

    Check the indoor motor.

    1. Press power ON/OFF button.2. Reconnect the power supply.

    1. Check or exchange IC01M.

    1. Check the wiring of "Power relay".2. Exchange "Power relay".

    YES

    YES

    YES

    NO

    NO

    NO

    YES

    Is the voltagebetween 1PIN(IN) of CN-FAN(IN) and

    NEUTRAL 220V?1. Check or exchange RY10.NO

    Is the compressor operating?

    Is it cooling operation? 1. Press power "ON/OFF" button.2. Select cooling operation.

    1. Set following. Set temp. < Room temp.2. Wait, if the unit has operating with 3-minute time delay.YES

    NO

    YES

    NO

    Is the outputvoltage of IC02M's 13/12(OUT FAN B)

    on the MAIN PCB 0V?

    Is the "Power relay" foroutdoor motor ON?

    Check the outdoor motor A/B.

    1. Check or exchange IC02M.

    1. Check the wiring of "Power relay".2. Exchange "Power relay".

    YES

    YES

    NO

    NO

    Is the voltagebetween OUT A/B of CN-FAN and

    NEUTRAL 220V?1. Check or exchange

    RY11/RY12(OUT FAN B).

    YES

    NO

    Possible trouble 8 : Indoor motor does not operate.

    Possible trouble 9 : Outdoor motor does not operate.

  • - 44 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    YES

    YES

    YES

    NO

    YES

    Is the heating mode?

    Is the outputvoltage of IC02D on the MAIN

    PCB DC5V?

    1. Press heating operation key.2. After reenergizing power supply, press power "ON/OFF" button.

    YES

    NOIs the unit operating? 1. Press power ON/OFF button.

    Is the outputvoltage of IC02M's 16/15(4WAY B)

    on the MAIN PCB DC0V?

    1. Check 4WAY A and B.

    NO 1. Set following. 'Set Temp. > Room Temp.'

    NO

    NO

    1. Check or exchange IC01D, IC02D on the MAIN PCB.

    YES

    Is the voltagebetween 4WAY A/B of CN-BYPASS and

    NEUTRAL 220V?NO

    1. Check or exchange IC02M.

    1. Check or exchange RY8/9(4WAY B).

    Set Temp. > Room Temp.?

    Possible trouble 10 : No heating operation performed.

  • - 45 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    Is the heater LCD "ON"?

    Is the outputvoltage of IC02D on the

    MAIN PCB DC5V?

    1. Reconnecting power supply.Press Heater Key.

    Is the heater operation? 1. Select heater operation mode.

    Is the outputvoltage of IC01M's 16PIN on the

    MAIN PCB 0V?

    Is the magnetic contactor forheater OK?

    Check or exchange E/Heater.

    1. Set following. 'Set temp. > Room temp.'

    1. Check or exchange IC01D, IC02D on the MAIN PCB.

    Is the voltagebetween 1PIN of CN5 and

    NEUTRAL 220V?

    1. Check or exchange IC01M.

    1. Check or exchange RY1.

    Set temp. > Room temp.?

    1. Check the wiring of Magnetic contactor.2. Exchange Magnetic contactor.

    YES

    YES

    YES

    NO

    YES

    YES

    NO

    YES

    NO

    NO

    NO

    NO

    YES

    NO

    Possible trouble 11 : No heater operation performed.

  • Features of Controller

    - 46 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    1. Main Controller Circuit Diagram

  • - 47 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    2. Feature of Main Controller

  • - 48 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    3. Feature of Remote-Controller PCB ASS'Y

    4. Feature of Remote-Controller LCD

  • - 49 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    5. Error Mode & Corrective Method

    6. Principal part list of controller

    7. Principal part list of Main PCB ASM 8. Principal part list of Remote Controller

    Error mode

    F01

    F04

    F05

    F02

    F03

    Cause of error

    OPEN/SHORT ofroom temp. sensor

    OPEN/SHORT ofoutdoor pipe sensor

    OPEN/SHORT ofindoor pipe temp. sensor

    OPEN/SHORT ofoutdoor roomtemp. sensor

    CommunicationError

    RemarkSensing condition of error

    Voltage of sensing: Over 4.8VVoltage of sensing: Less than

    0.5V

    Voltage of sensing: Over 4.8VVoltage of sensing: Less than

    0.5V

    1. Check the voltage of "CO1H"on the remote controller.

    2. Check the temp. sensor ofremtote controller.

    1. Check the voltage between PIN1 and 2 of CN-A cycle/CN-Bcycle ON the main PCB.

    2. Check the temp. sensor ofremtote controller.

    1. Check the voltage between PIN 3and 4 of CN-A cycle/CN-B cycle.

    2. Check the temp. sensor ofindoor pipe.

    1. Check the voltage betweenPIN 1 and 3 of CN-TEMPOUT on the main PCB.

    2. Check the temp. sensor ofoutdoor room.

    1. Check the connecting wirebetween main PCB remotecontroller.

    2. Check the input voltage ofremote-controller.

    3. Check the wiring of remote-controller.

    Roomtemp.(25C) = DC 2.5V

    Pipe temp.(25C) = DC 2.5V

    Pipe temp.(25C) = DC 2.2V

    Roomtemp.(25C) = DC 2.2V

    Input voltage ofremote-controller

    = DC 12V

    Voltage of sensing: Over 4.8VVoltage of sensing: Less than

    0.5V

    Voltage of sensing: Over 4.8VVoltage of sensing: Less than

    0.5V

    Communication interruptionbetween remote controller andMain PCB for 2 minutes.

    Method of SVC

    No Part No Part Name Remarks1 0ITO874000E MICOM(Main) MICOM2 6920AQ9033F Relay3 6212AQ9002J Oscillator4 6900AQ9028D Fuse5 6102A90001A Varistor

    No Part No Part Name Remark1 OITO641010B MICOM(Remote Controller) MICOM2 6304A30001C LCD3 6871A20043A Remote C PCB ASM Cooling Only4 6871A20043H Remote C PCB ASM Heat Pump

    LK-0580CH/AH 6871A20085B 6171AQ2138ELK-0880CH/AH 6323AQ3214MLK-1080CH/AH 6871A20085D 6711A20007B 6323AQ2333T (OPTION) 6171AQ2138D Cooling OnlyLK-1580CH/AH 6871A20085E 6323AQ2333U 6323AQ3214HLK-2080CH/AH 6171AQ2138ELK-0580HH

    6871A20085A6171AQ2138E

    LK-0880BHS1LK-0880HH/BH

    6711A20007C 6323AQ2333W 6323AQ3214M Heat PumpLK-1080HH/BH 6871A20085C 6323AQ2333X

    (OPTION) 6171AQ2138DLK-1580HH/BH 6871A20085F 6323AQ3214H

    Model Main PCBASMRemote

    controllerPipe

    Sensor APipe

    Sensor A/BReturn Air

    SensorOutdoor

    Room SensorPowerTrans Remark

  • - 50 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    9. Explanation of principal function Flow Chart

    Power ON?

    Cooling Mode?

    Time delay mode

    Cooling operating

    Set Temp. < Indoor Temp.

    YES

    YES

    YES

    NO

    YES

    YES

    Stop condition?

    YES

    1. Initialize "micom".2. A/D convert.3. Main PCB: Waiting cooling operation.4. Remote controller: Waiting input.

    YES

    START(Power supply)

    Go to A

    Fan only operating

    Stop condition?

    YES

    Go to A

    Dehumidification Mode?

    Dehumidification operating

    YES

    Stop condition?

    YES

    Go to A

    Set Temp. > Indoor Temp.

    Heater operating

    YES

    Heater operation mode?

    YES

    Stop condition?

    YES

    NO

    NO

    NO NO

    NO

    NO

    NO

    NO

    A

    YES

    Go to A

  • Exploded View

    - 51 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    1. LK-0580AC Exploded View

    359012336610

    346810 349610

    354210A

    435301

    546810

    559010

    349480

    549610

    554160

    554031330871

    552111

    354210B

    W6920249950

    W0CZZ

    268711B 566001

    website http://www.LGEservice.com

    e-mail http://www.LGEservice.com/techsup.html

    W6631Comp. wire

    566000A

    566000B

    267110

    Model Classification Description Part Number Location Number RemarkCompressor 5417A20008G 554160

    Harness,Multi 6863A20007B W6631LK-0580AC/0580CC(S)/0580HC/0580BC(S1) - -

  • - 52 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    2. LK-0580BC Exploded View

    359012336610

    346810 349610

    354210A

    435301

    546810

    559010

    349480

    549610

    554160

    554031330871

    552111

    354210B

    W6920249950

    W0CZZ

    268711B 566001

    website http://www.LGEservice.com

    e-mail http://www.LGEservice.com/techsup.html

    W6631Comp. wire

    267110

    Model Classification Description Part Number Location Number RemarkCompressor 5417A20008G 554160

    Harness,Multi 6863A20007B W6631LK-0580AC/0580CC(S)/0580HC/0580BC(S1) - -

  • - 53 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    3. LK-0580BCS1 Exploded View

    359012336610

    346810 349610

    354210A

    435301

    546810

    559010

    349480

    549610

    554160

    554031330871

    552111

    354210B

    W6920249950

    W0CZZ

    268711B 566001

    website http://www.LGEservice.com

    e-mail http://www.LGEservice.com/techsup.html

    W6631Comp. wire

    566000B

    267110

    Model Classification Description Part Number Location Number RemarkCompressor 5417A20008G 554160

    Harness,Multi 6863A20007B W6631LK-0580AC/0580CC(S)/0580HC/0580BC(S1) - -

  • - 54 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    4. LK-0580CC Exploded View

    359012336610

    346810 349610

    354210A

    435301

    546810

    559010

    349480

    549610

    554160

    554031330871

    552111

    354210B

    W6920249950

    W0CZZ

    268711B 566001

    website http://www.LGEservice.com

    e-mail http://www.LGEservice.com/techsup.html

    W6631Comp. wire

    566000A

    267110

    Model Classification Description Part Number Location Number RemarkCompressor 5417A20008G 554160

    Harness,Multi 6863A20007B W6631LK-0580AC/0580CC(S)/0580HC/0580BC(S1) - -

  • - 55 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    5. LK-0580HC Exploded View

    359012336610

    346810 349610

    354210A

    435301

    546810

    559010

    349480

    549610

    554160

    554031330871

    552111

    354210B

    W6920249950

    W0CZZ

    268711B 566001

    567480

    website http://www.LGEservice.com

    e-mail http://www.LGEservice.com/techsup.html

    W6631Comp. wire

    267110

    Model Classification Description Part Number Location Number RemarkCompressor 5417A20008G 554160

    Harness,Multi 6863A20007B W6631LK-0580AC/0580CC(S)/0580HC/0580BC(S1) - -

  • - 56 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    6. LK-0880AH Exploded View

    346810

    145610B

    W4400

    W4811

    342800

    145610A

    567480

    330871

    554160

    566000A

    566000B

    552111

    549610

    566001268711B

    249950

    336610

    359001

    349490

    152302B152302A

    435311

    W6920

    546810

    559010

    349480

    554031

    website http://www.LGEservice.com

    e-mail http://www.LGEservice.com/techsup

    .html

    267110

    W6631Comp. wire

    Model Classification Description Part Number Location Number RemarkCompressor 5417A20007F 554160

    Harness,Multi 6863A20001X W6631LK-0880AH/LK-0880BH(S1)/LK-0880CH/LK-0880HH - -

  • - 57 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    7. LK-0880BH/LK-0880HH Exploded View

    346810

    145610B

    W4400

    W4811

    342800

    145610A

    567480

    330871

    554160552111

    549610

    566001268711B

    W0CZZ

    249950

    336610

    359001

    349490

    152302B152302A

    435311

    W6920

    546810

    559010

    554031

    website http://www.LGEservice.com

    e-mail http://www.LGEservice.com/techsup

    .html

    267110

    W6631Comp. wire

    349480

    Model Classification Description Part Number Location Number RemarkCompressor 5417A20007F 554160

    Harness,Multi 6863A20001X W6631LK-0880AH/LK-0880BH(S1)/LK-0880CH/LK-0880HH - -

  • - 58 -Copyright 2009 LG Electronics. Inc. All right reserved.Only for training and service purposes LGE Internal Use Only

    8. LK-0880BHS1 Exploded View

    346810