serviceability-based design for vertical beam end

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1 Serviceability-based Design for Vertical Beam End Reinforcement Rodney T. Davis, PhD, PE Eric D. Crispino, MAJ US Army C. Dale Buckner, PhD, PE Celik Ozyildirim, PhD, PE Virginia Transportation Research Council Beam End Design Objectives Produce and put into service new Bulb-T beams with highest possible condition rating Allow customization of design for various environmental and material considerations Beam End Region Web Panel General Zone

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Serviceability-based Design for Vertical Beam End

Reinforcement Rodney T. Davis, PhD, PE

Eric D. Crispino, MAJ US ArmyC. Dale Buckner, PhD, PECelik Ozyildirim, PhD, PE

Virginia Transportation Research Council

Beam End Design Objectives

• Produce and put into service new Bulb-T beams with highest possible condition rating

• Allow customization of design for various environmental and material considerations

Beam End Region

Web Panel

General Zone

2

Beam End Region

Web Panel

General Zone

Developing a Design Method

• Use models and calculations similar to those already used in practice

• Calibrate the model based on analytical study and field performance

• Provide parametric study for quick check– By the designer– By the precaster and owner

Current Serviceability Problems

• Cracks extending beyond beam end reinforcement

• Cracks too wide• Too many cracks (of smaller width)• Cracks extending into regions of high

structural importance– Splice girder segments– Embedded simple span ends

3

Current Serviceability Problems

0.025” to 0.035”

Current Serviceability Problems

Designs for Short Sections

Type II AASHTOMinimal Cracking

4

244K

1343K

128K

91K 128K

91K

244K

1343K

h = 95.5”

h-1/2(0.75h) = 59.5”

h-1/2(0.33hweb) = 83.5”

31.1

5.66

h =

95.5

Major Assumptions (Calibrations)

• Transformed sectional analysis at a section distance h from beam end

• Uniform stress in the smeared ties• Ignore increased bar density near beam

end when designing for upper crack

Major Assumptions (Calibrations)

• Lower and end cracks controlled within h/3 or h/4

• Upper diagonal cracks controlled within 3h/4

• Ignore dead load

5

Dead load on beam end

Dead load on lift deviceaway from beam end

Working Stress for Reinforcement

• 18ksi for normal weight concrete in non-aggressive environments

• 12ksi for lightweight concrete (or reduced tensile strength, lower modulus)

• 12ksi for normal weight concrete in aggressive environments

• 8ksi for extreme cases, splice girders

Results Parametric StudyForce in Vertical Beam End Reinforcement

All Bars Operating at the Design Stress Level

0123456789

10

0 20 40 60 80 100Depth of Virginia Bulb-T (Inches)

Per

cent

age

of P

jack

from

All

Stra

nds

All Beam EndReinf. Within0.75h ofBeam End

Reinf. Within0.33h ofBeam End

6

Case Studies

63” Bulb-TPjack=1174K

Span=125’

End 3.8%

Total 5.6%

Results Parametric StudyForce in Vertical Beam End Reinforcement

All Bars Operating at the Design Stress Level

0123456789

10

0 20 40 60 80 100Depth of Virginia Bulb-T (Inches)

Per

cent

age

of P

jack

from

All

Stra

nds

All Beam EndReinf. Within0.75h ofBeam End

Reinf. Within0.33h ofBeam End

Case Studies

63” Bulb-TPjack=1337K

Span=108’

Total 7.5%

End 5.0%

7

Results Parametric StudyForce in Vertical Beam End Reinforcement

All Bars Operating at the Design Stress Level

0123456789

10

0 20 40 60 80 100Depth of Virginia Bulb-T (Inches)

Per

cent

age

of P

jack

from

All

Stra

nds

All Beam EndReinf. Within0.75h ofBeam End

Reinf. Within0.33h ofBeam End

Case Studies

63” Bulb-TPjack=1239K

Span=104’

Total 7.7%

End 4.5%

Pjack = 656 k

Crack widths less than 0.010”

As Built:

End – h/4: 3.4%

End – 3h/4: 7.9 %

Recommended:

End – h/4: 7.71 %

End – 3h/4: 15.4 %

95.5” PCBT Drop-in Segment (Typ crack pattern)

8

LW SCC Test BeamPCBT53, 32- ½”dia. 270ksi strands

LW SCC Test BeamPCBT53, 32- ½”dia. 270ksi strands

18ksi Design Stress

LW SCC Test BeamPCBT53, 32- ½”dia. 270ksi strands

12ksi Design Stress

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Future Beam End Performance

• For correct designs and sufficiently mature concrete at the beam end:– Lower cracks less than h/4 in length– Diagonal cracks terminate within h/2– Crack widths 0.008” or less– Problems evident if crack widths > 0.012”

• Design Tables– Guide for designers and fabricators– Not applicable for custom beams or segments

Thank You