service profile.pdf · field services relocation of tg sets we provide our services in re-location...
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www.texronpower.com
www.texronpower.com
Texron is professionally managed by a team of young aspiring engineers in
power business committed to provide a wide range of products & services to
customers for their power plant needs.
The company is focussed on quality, committed delivery and cost effective solutions, which are the drivers for good reach and acceptance in a short time.
Texron philosophy stands for the customer focused approach in providing the complete service & solutions in order to achieve higher levels of efficiency.
We enjoy our work and we enjoy our customer accomplishments , but ultimately it is relationships that we build along the way that brings the greatest satisfaction and ensures continued success.
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Vision To become a global leader and desirable partner for providing sustainable services and solutions to customers in Power segments. Mission Extending our capabilities in manufacture, supply & services for the Power Plant needs in Domestic and Overseas market. We target to be One of the leading Global players in providing specialised Power solutions. Quality Policy
We, Texron strongly believe in customer satisfaction at every stage through highest quality,
service and affordable pricing to customer, which is achieved by active participation from every individual in the company. We consistently update the technological development and take full responsibility for customer needs. We also believe in continual improvement and quality is our way of growth.
Vision, Mission & Quality Policy
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About the Company...
Area of core Competency » Turbine repairs, steam path study and efficiency restoration. » Reverse engineering. » Spares manufacturing. » Short & Long term Service agreements. » Electrical & Automation solutions. » Retrofit & Modernization of Steam Turbines & Generators. » Total Electrical EPC – Concept to Commissioning. » Overhauling, Erection & Commissioning. » Power Plant Operation & Maintenance. » Manufacturing of Hydraulic systems for Turbine & Power Plants. » Re-location of Power Plants. » Overseas Projects and Services. » Boiler spares supply and service. » Manufacturing and Retrofit of High speed Gear Box. » Engineering & Consultancy service for Power Plant.
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Partner’s profile
Jagadish B.G.
• Mechanical Engineer passed out in the year 1991 from Bangalore
University, Experienced in Power plant services for more than 2
decades.
• Having 26 years of professional experience in power plants. Some
of the areas extensively worked are:
• Installation, erection and commissioning of all power plant equipment. Continuous feedback on Modifications and
improvements on improving the quality and reliability of the
machine .
• Testing and commissioning of generator including all auxiliary
equipment’s of turbine.
• Highly experienced in diagnostics of Troubles and providing
optimum solutions.
• Installation and major maintenance work experience up to 150 MW
projects.
• Installation & Commissioning of Vertical drive Turbine for Indian
Navy in VIRAT.
R. Stanley Jayakumar
• Electrical & Electronics Engineering principle from the Board of
Technical Education, Tamilnadu in the year 1994. Experienced in
Power plant background over 20 years.
• Having 22 years of professional experience in power plants. Some of
the areas extensively worked are:
• Installation, erection and commissioning of Turbine, Generator and power plant electrical equipment over 60 projects rating from 3 MW to
130 MW.
• Engineering solutions for turbine and generator controls, operation and
protection for power plant equipment in DCS / PLC control system.
• R&M jobs for Turbine Controls and Electrical protection systems.
• Experienced in providing most competitive solutions for Turbine
Retrofits.
• Design and Engineering of Customized Hydraulic systems for Turbine
Governors.
• Design and Engineering of all types of HT, LT and Control Panels.
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TEXRON SERVICES
CONSULTANCY SERVICES
PRODUCTS & SPARES
RETROFIT & MODERNISATION
REPAIR & REFURBISHMENT
FIELD SERVICES
TEXRON POWER PLANT
SYSTEMS
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Field Services
OVERHAULING AND TROUBLESHOOTING
Excellent overhauling service for turbine, generator, condenser and all auxiliary and E&I systems up to any range, type and capacity.
Annual maintenance contract (AMC) for short term (typically 1 year) and modular based service package according to
customer’s requirement as long term service agreement (typically 3 to 5 years).
Regular health check up of machine, minor overhauling, major overhauling, spares development and supply, testing of electrical
relays and switch gears, testing and calibration of instrumentation etc. during this service package.
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Field Services
AMC
• Service support to the English
Electric turbine in the absence of OEM
• AMC with M/s Kothari Sugars from last 6 years for their 25 MW HTC TG set
• Overseas overhauling assignments for 12 MW Shine Nippon TG set at Malaysia
• Major overhauling completed at GACL
for 33 MW TG set
…..& More
• Mobilization with the short notice
• Fully equipped with man power tools and tackles
• Capacity to carry out on site reverse engineering and reproduce the components
• Strategically located to reach site with a short notice on trouble shooting
Major Jobs Advantages with TEXRON
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Field Services
ELECTRICAL TESTING & COMMISSIONING
Texron Power Plant Systems undertakes Electrical testing and commissioning. We depute our team along with testing equipment for Electrical Protection Relays, CT, PT, Panels, Generator, Transformer, Sub-station etc.
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Field Services
ERECTION & COMMISSIONING OF TG SETS
• Equipped with tools, tackles and experienced manpower for erection & commissioning of any make of turbines, generators, auxiliary systems and electrical & instrumentation systems up to 100 MW capacity.
• Erection & commissioning of complete power plant including
boiler and all related systems.
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Field Services
ONSITE DIAGNOSIS AND DYNAMIC BALANCING
We are equipped with diagnostic instruments and experienced team for on site diagnostics such as vibration analysis, dynamic balancing etc.
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Field Services
ONSITE DIAGNOSIS AND DYNAMIC BALANCING
Carry out a on site dynamic balancing and vibration analysis at middle east for 35 MW TG set
Vibration analysis at Aditya Cement for their 25 MW TG set.
Texron is equipped with the state of art modern equipment to carry out the site balancing and vibration measurement
and analysis
A team of experts to do the vibration analysis and provide a solution to carry out the remedial action to reduce the vibration in the machine.
Major References
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Field Services
RELOCATION OF TG SETS We provide our services in re-location of TG set and complete power plant right from condition assessment, dismantling, refurbishment, re-installation and till
commissioning. We also maintain a wide range of data bank about pre-owned TG sets and power plants to support customers in both buying and selling.
15 MW ANSALDO make Turbo – Generator set from Germany to Uruguay.
15 MW & 40 MW ALSTOM make Turbo – Generator sets
from Norway to Vietnam.
25 MW ALSTOM make Turbo – Generator set from Italy to Gyana.
3 MW TRIVENI make Turbo – Generator set from India to Kenya.
Major References
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Field Services
GEARBOX SERVICES
Texron Power Plant Systems extends their services for refurbishment, modifications and
spares for gear box of any type and any range. We supply gear internals, gearbox bearings, erection, commissioning, troubleshooting and AMC of gearboxes of any type and any range.
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Repair & Refurbishment
TURBINE UPGRADATION & EFFICIENCY RESTORATION
Turbine and the auxiliaries will be shifted our shop & Complete
strip opening of the turbine & Generator
Replacement of major components
Major changes in the design parameters and machining of the joint lines to improve the efficiency
Painting, Insulation lagging and cladding before dispatch
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Repair & Refurbishment
EFFICIENCY RESTORATION
As the machine goes under continuous operation for several years it will under go lot of stress cycles which will result in the inefficient operation of the turbine.
Texron provides a solution by analysing the root cause for the decrease in the efficiency.
The complete steam path will under go for a detailed inspection by our team and provide an alternative solutions
After restoration of the efficiency the machine will be re-commissioned and a performance test will be conducted to establish the result.
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Repair & Refurbishment
REVERSE ENGINEERING OF COMPONENTS
Reverse Engineering is required in the absence of the OEM to provide customer a alternative solution.
With the latest testing equipments like white light scanner and the CMM the reverse engineering has become an easier task and it proved the need.
Texron is capable of conducting the reverse engineering any turbine components with the superior alternative materials.
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Repair & Refurbishment
DYNAMIC BALANCING
Texron in house low speed balancing
machine.
Capable of carrying out the balancing of the rotor shaft up to the weight of 12 tons at 600 rpm.
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Repair & Refurbishment
NDT CHECKS
Magnetic particle test
Ultrasonic material test
Die penetration test
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Retrofit & Modernisation SUPPLY AND INSTALLATION OF ELECTRONIC GOVERNING SYSTEMS
Texron Power Plant Systems have rich experienced team for design, development, supply of Installation of Electronic governing system for steam turbines of any make and capacity.
10 MW HITACHI 6 MW
ENGLISH ELECTRIC 120 MW SKODA 12.5 MW SIEMENS
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Retrofit & Modernisation
SUPPLY AND INSTALLATION OF GOVERNING HYDRAULIC SYSTEMS
Texron manufacture, supply and install Hydraulic systems for Turbine governing application.
We do detailed study of the system, understand the requirement and provide customized solution for various make and type of Turbines.
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Retrofit & Modernisation
SUPPLY AND INSTALLATION OF TURBO SUPERVISORY SYSTEMS
Texron supply and install Vibration system and over speed protection for steam turbines.
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PRODUCTS & SPARES DESIGN, MANUFACTURING, SUPPLY AND INSTALLATION OF HT & LT PANELS
HT and LT switchgear panels.
MCC, PCC, distribution boards.
NGR panel, LAVT panel.
Governor & Turbovisory Panel.
Generator Protection, Metering and Synchronizing Panel.
Excitation Control and AVR panel.
Turbine Gauge Panel.
DC Starter Panel.
PLC/DCS/SCADA system.
Battery and Charger unit.
UPS system.
AC/DC distribution panels.
HT/LT bus ducts.
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PRODUCTS & SPARES
MANUFACTURING AND SUPPLY OF TURBINE SPARES
Our workshop facilitates for manufacturing of turbine spares like rotor blades, nozzles, diaphragms, valve spindles &
seals, bearings, labyrinth seals, governing components and any customized spares based on requirement.
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Consultancy Services
PLANT CONDITION ASSESSMENT AND CONSULTANCY
Our expertise in all areas of the energy sector is presently geared to provide innovative solutions to address power generation re-engineering modernization &
optimization pertaining to power generation.
We help our clients to reduce the carbon foot print with environmentally friendly solutions.
We will depute our engineer to take stock of the site condition depending on the requirements.
Team of engineers work from back hand to support the site engineers providing the suitable inputs during the execution of the projects.
At the initial stage where the customer is not able to get the quote for various equipments based on the customers requirements we will provide them with the required specification to decide on the final parameters required.
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Few Customers Reference
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Countries we serve…
Malaysia
Indonesia
Bahrain
Turkey
Tanzania
Kenya
Uganda Ghana
Senegal
Bangladesh
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For more information, please contact:
Thank you
R. STANLEY JAYAKUMAR, +91 8904017774
B.G. JAGADISH, +91 8904017775