service parts manual - sno-way intl.2 below is parts listing with four columns. the first column is...
TRANSCRIPT
97100973I
SERVICE PARTS MANUAL
28V SERIES SNOW PLOW
FOR SERIAL NUMBERS AFTER:28VG10000028VD100000
Sno-Way®, Down Pressure® and EIS® are registered trademarks of Sno-Way International, Inc.ProControl™, MegaBlade™, V-Wing™, E-Z Switch™, Revolution™, MaxAdjust™, SpeedLock™, and QuickJack™
are trademarks of Sno-Way International, Inc.
©2011 Sno-Way® International
1
TABLE OF CONTENTSPage
PARTS LIST INTRODUCTION.................................................................................... 2
POWER PACK FRAME............................................................................................... 3
POWER PACK FRAME (CONT.) ................................................................................ 5
BLADES...................................................................................................................... 7
DEFLECTORS ............................................................................................................ 9
HYDRAULIC SYSTEM - DP...................................................................................... 11
HYDRAULIC SYSTEM - GRAVITY........................................................................... 12
HYDRAULIC POWER UNIT - DP AND GRAVITY .................................................... 13
HYDRAULIC POWER UNIT - DP (CONT.) ............................................................... 15
HYDRAULIC POWER UNIT - GRAVITY (CONT.)..................................................... 17
CONTROL SYSTEM WIRING................................................................................... 19
PROCONTROL SYSTEM WIRING (OPTIONAL UPGRADE) .................................. 20
POWER PACK WIRING ........................................................................................... 21
AUXILIARY LIGHTS - S.N. : 28VD100000 - 28VD100301, 28VG100000 - 28VG100099 ............................ 23
AUXILIARY LIGHTS -
S.N. AFTER: 28VD100302, 28VG100100 ................................................................ 25
NUMERICAL INDEX ................................................................................................. 29
2
Below is parts listing with four columns. The first column is the "ITEM", the second is the "PART NUMBER", The third isthe "DESCRIPTION" and the fourth is the "QUANTITY".
The "ITEM" is the number used in the corresponding illustration.
The "PART NO." Is the number used to order replacement parts. If a number does not appearin the column the part is only available by ordering the complete assembly.
The "DESCRIPTION" is the name of the replacement part. At times the namemay be indented, this means that the indented parts are part of the precedingassembly.
The "QTY." Is the quantity needed to service the assemblyillustrated, not the complete product.
USING THIS PARTS LIST
PARTS LIST INTRODUCTION
Our dealership network stands by to provide you with any assistance you may require, including genuine Sno-Wayservice parts. All parts should be obtained from or ordered through your dealer. Give complete information about thepart as well as the Model Number and Serial Number of your machine.
Record the Serial Number in the space provided in your Owner’s Manual for quick reference. The Serial Number for theunit is on a plate located on the left frame gusset of the Hopper Frame.
"Right" and "Left" are determined from a position sitting on the Operators Seat of the vehicle.
We reserve the right to make changes or improvements in the design or construction of any part without incurring theobligation to install such changes in any unit previously delivered.
1 96100083 O-ring 12 96001529 Elbow 33 98100036 Capscrew, Hex.,3/8"-16NC x 7/8" 9
ITEM PART NO. DESCRIPTION QTY.
3
POWER PACK FRAME
1
2 3
4
56
7
8
9
5 680
82
79
4332
44
3132
33
42
2930
11 1213
332
33
14 15 1819
262728
3536
38
38
37
37
3839
41 3230
29
3839
40
3635
49
4847
11
32
32
30
3045
46
73
44 50
DECAL KITINCLUDES ITEMS NO.51 52
51
52
52
53
54
55
56
5857
59
60
61
12
6263
64
67
66
65
18
6869
70
71
72
59
60
73
75
74
7630 77
78
81
34
25
2423
222120
NOTE: Items 18 (2) & 19 are used with"Old Style" Light/Lift Bar(SN up to 28VG100099 or28VD100301)Items 14, 20, 21, 22, 23, 24& 25 are "New Style" Quick-Attach components(SN 28VG100100 or 28VD100302and above)
1716
10
4
POWER PACK FRAME
1 96101833 Pin, Pivot .................................................................................................. 22 98100098 Zerk, 1/8"NPT........................................................................................... 23 98100010 Cap Screw, Hex, 1/2"-13 x 2" ................................................................... 34 98009011 Washer, Flat, 1/2" ..................................................................................... 25 98019176 Screw, Flanged Head, Self-Tapping, Black, 5/16" x 1" ............................. 36 98019230 Washer, Plain, 5/16", Black ...................................................................... 37 96105007 Cover, Pump, DP ...................................................................................... 1
96106743 Cover, Pump, Gravity................................................................................ 18 97100907 Decal, Mounting........................................................................................ 19 97100751 Decal, V-Plow System .............................................................................. 110 97101087 Decal, Warning, Cover Removal............................................................... 111 98009085 Pin, Cotter, 5/32" x 1-1/2" ......................................................................... 212 98009030 Washer, Flat, 3/4" ..................................................................................... 313 96105621 Link, Lift .................................................................................................... 114 96107125 Light/Lift Bar, Quick-Attach ....................................................................... 1
96107400 Assembly, Light/Lift Bar, QA (incl. items 34, 20, 21, 22, 23, 24)............... 115 97100400 Decal, Warning ......................................................................................... 116 96108874 End Cap, 1" .............................................................................................. 217 96108873 End Cap, 2-1/4" ........................................................................................ 218 98009169 Pin, Lynch, 1/4" x 1-9/16" (2 used with "Old Style" Light/Lift Bar) ............ 319 96105046 Pin, Hitch, 3/4" x 2-1/2" (used with "Old Style" Light/Lift Bar)................... 220 96107329 Plate, Bearing, Polyethylene..................................................................... 221 96107128 Pin, Quick-Tatch ....................................................................................... 222 98100312 E-Ring....................................................................................................... 223 96107130 Spring, SS ................................................................................................ 224 96110413 Handle, Quick-Release (Replaces 96109013 - No longer sold) ............... 225 98100313 Pin, Roll, 1/4" x 1-3/8" SS......................................................................... 226 98100300 E-Ring, 1" ................................................................................................. 227 96106144 Pin, Quick Hitch ........................................................................................ 228 98100290 Pin, Clevis, 3/4" x 6" ................................................................................. 129 98100172 Nut, Hex, Jam, 1/2"-13 ............................................................................. 230 98009013 Nut, Nylock, 1/2"-13.................................................................................. 631 98100062 Cap Screw, Hex, 1/2"-13 x 2-1/4" ............................................................. 132 98100176 Washer, Special, Hardened...................................................................... 733 96102271 Spacer, Lift Link ........................................................................................ 234 96107346 Jackstand Assembly, 28V......................................................................... 1
96107711 Kit, Jackstand Hardware (includes one ea. items 35, 36, 37, 39, two item 38) ................................ 2
35 98009032 Washer, 3/8" ............................................................................................. 236 Spring, Latch ............................................................................................ 237 Pin, Latch.................................................................................................. 238 Roll Pin, 5/32" x 7/8"................................................................................. 439 Cam, Jackstand........................................................................................ 240 96105959 Jackstand ................................................................................................. 141 96102168 Spacer, Stand........................................................................................... 142 96102927 Bellcrank................................................................................................... 143 98009036 Cap Screw, Hex, 1/2"-13 x 3-1/2" ............................................................. 244 96102227 Spacer, Bellcrank...................................................................................... 245 98100007 Pin, Clevis, 3/4" x 4" ................................................................................. 1
ITEM PART NO. DESCRIPTION QTY
5
POWER PACK FRAME (CONTINUED)
1
2 3
4
56
7
8
9
5 680
82
79
4332
44
3132
33
42
2930
11 1213
332
33
14 15 1819
262728
3536
38
38
37
37
3839
41 3230
29
3839
40
3635
49
4847
11
32
32
30
3045
46
73
44 50
DECAL KITINCLUDES ITEMS NO.51 52
51
52
52
53
54
55
56
5857
59
60
61
12
6263
64
67
66
65
18
6869
70
71
72
59
60
73
75
74
7630 77
78
81
34
25
2423
222120
NOTE: Items 18 (2) & 19 are used with"Old Style" Light/Lift Bar(SN up to 28VG100099 or28VD100301)Items 14, 20, 21, 22, 23, 24& 25 are "New Style" Quick-Attach components(SN 28VG100100 or 28VD100302and above)
1716
10
6
POWER PACK FRAME (CONTINUED)
46 96100085 Cylinder, Raise, DP .................................................................................. 196108017 Cylinder, Raise, Gravity ............................................................................ 1
47 96108322 Ass’y, Cylinder Lock Clamp, DP ............................................................... 196108321 Ass’y, Cylinder Lock Clamp, Gravity ......................................................... 1
48 Cylinder Lock Clamp ................................................................................ 149 Pin, Wire Lock .......................................................................................... 150 96102370 Decal Kit ................................................................................................... 151 97100005 Decal, Patent .................................................................................... 152 97100004 Decal, Important ............................................................................... 253 96107272 Frame, Main.............................................................................................. 154 96102916 Plate, Wear, L.H. ...................................................................................... 155 98009034 Cap Screw, Hex, 3/8"-16 x 1-1/4" ............................................................. 456 98100169 Screw, Special Pivot ................................................................................. 257 96103000 Frame, Pivot, With Bushings .................................................................... 158 96102832 Bushing............................................................................................. 259 98009078 Nut, 5/8"-11 .............................................................................................. 460 98009039 Washer, Flat, 5/8" ..................................................................................... 461 98100165 Pin, Clevis, 3/4" x 2-1/2" ........................................................................... 262 98100164 Screw, Special .......................................................................................... 263 98100099 Pin, Special............................................................................................... 264 96102542 Shoe Assembly (includes (1) 1/4" Lynch Pin, #18)................................... 165 98009005 Washer, Flat, 1" ............................................................................... 1466 Spacer, 1" .......................................................................................... 167 Shoe, Cast, 1" Shaft .......................................................................... 168 98100157 Nut, Hex, Jam, 5/8"-11 ............................................................................. 269 98100170 Washer, Special........................................................................................ 270 98009068 Nut, Slotted, 1"-14 .................................................................................... 271 98009069 Pin, Cotter, 5/32" x 2" ............................................................................... 272 96102915 Plate, Wear, R.H. ...................................................................................... 173 98009038 Nut, Nylock, 5/8"-11.................................................................................. 474 98009194 Cap Screw, Hex, 5/8"-11 x 4" ................................................................... 275 96101977 Cylinder, Angle ......................................................................................... 276 96105260 Frame, Blade Center ................................................................................ 177 98009042 Cap Screw, Hex, 5/8"-11 x 3-1/2" ............................................................. 278 96102781 Eyebolt...................................................................................................... 279 98009009 Nut, Nylock, 3/8"-16.................................................................................. 480 96001531 Clamp, Tube.............................................................................................. 181 96001392 Spring, Trip ............................................................................................... 282 96105330 Platform, Pump......................................................................................... 1
ITEM PART NO. DESCRIPTION QTY
7
BLADES
25
24
24
23
22
21
20
19
18
5
11133
4
7
1615
17
1112
2
1
109
5
8
4
146
6
6
8
BLADES
1 96106696 Kit, Guide, Blade (Includes 2 Guides And Mtg. Hdwr.)............................. 12 Frame, 99", RH ........................................................................................ 1
Frame, 109", RH....................................................................................... 13 Frame, 99", LH ......................................................................................... 1
Frame, 109", LH ....................................................................................... 14 96107342 Kit, Skin, Steel, 8’3" (Bolt On Style) w/ Decal........................................... 2
96107343 Kit, Skin, Steel, 9’1" ((Bolt On Style) w/ Decal.......................................... 296107344 Kit, Skin, SS, 8’3" (Bolt On Style) w/ Decal ............................................. 296107345 Kit, Skin, SS, 9’1" (Bolt On Style) w/ Decal .............................................. 296106108 Kit, Polycarbonate Skin, 8’3" w/ HDE ....................................................... 196106109 Kit, Polycarbonate Skin, 8’3" w/o HDE ..................................................... 296106110 Kit, Polycarbonate Skin, 9’1" w/ HDE ....................................................... 196106111 Kit, Polycarbonate Skin, 9’1" w/o HDE ..................................................... 2
5 97100911 Decal, Sno-Way, Steel .............................................................................. 297100912 Decal, Sno-Way, Polycarbonate ............................................................... 2
6 96103891 Wearstrip Kit, Steel, 99" (Includes Mtg. Hdwr.) ....................................... 296103892 Wearstrip Kit, Steel, 109" (Includes Mtg. Hdwr.) ...................................... 2NOTE: Each Wearstrip Kit will replace Wearstrip on one Wing only. To replace Wearstrips onboth Wings, two Kits are required.
7 98009171 Bolt, Carriage, Gr. 5, 1/2"-13 x 1-1/2" ..................................................... 148 98009013 Nut, Nylock, 1/2" - 13.............................................................................. 149 98019176 Screw, Self Tapping .................................................................................. 810 98019230 Washer, Flat, 5/16" ................................................................................... 811 97100018 Decal, Warning ......................................................................................... 212 97100006 Decal, Important ....................................................................................... 113 97100001 Decal, Warning ......................................................................................... 114 96106033 Wearstrip Kit, Center, Urethane (includes Mtg. Hdwr.)............................. 115 98100351 Bolt, Carriage, Gr. 5, 7/16"-14 x 2-1/4" ..................................................... 316 Strip, Mounting ......................................................................................... 117 98009050 Nut, Nylock 7/16"-14................................................................................. 318 98009034 Cap Screw, Hex., 3/8"-16 x 1-1/4" ............................................................ 819 96101401 Bracket, Shoe ........................................................................................... 220 98009009 Nut, Nylock, 3/8"-16.................................................................................. 821 96102542 Assembly, Shoe........................................................................................ 222 Shoe, Cast, 1" Shaft ................................................................................. 123 Spacer, 1" ................................................................................................. 124 Washer, Flat, 1" ...................................................................................... 1425 Pin, Lynch, 1/4" x 1-9/16" ......................................................................... 1*26 96105978 Single Retainer, Polycarbonate Skin, 8’3" ................................................ 2*27 96105979 Single Retainer, Polycarbonate Skin, 9’1" ................................................ 2
ITEM PART NO. DESCRIPTION QTY
* NOT SHOWN
9
DEFLECTORS
1 96102605 Wing Deflector Kit (99" Plow)(Includes Mtg. Hdwr.)..................................196102606 Wing Deflector Kit(109" Plow)(Includes Mtg. Hdwr.).................................1
2 96102482 HARDWARE KIT (Wing Deflectors)..........................................................13 98019176 Screw, Self Tapping, 5/16" x 1" ........................................................144 98019230 Washer, Plain, 5/16" .........................................................................145 96102604 Deflector, Center, (Includes Mtg. Hdwr.) ...................................................16 98100167 Cap Screw, Hex, 5/16"-18 x 2"..................................................................27 98019230 Washer, Plain 5/16" ..................................................................................28 96102938 Spacer ......................................................................................................2
3
4
2
1
6 78
5
ITEM PART NO. DESCRIPTION QTY
10
NOTES
11
HYDRAULIC SYSTEM - DP
1 96104161 Power Unit, HTV....................................................................................... 12 96105321 Bracket, Controls ...................................................................................... 13 98100266 Hex Head Cap Screw, 1/4"-20 x 5"........................................................... 14 96104243 Hose, Hydraulic, 29.50 ............................................................................. 15 98100255 Nut, Nylock, 1/4"-20.................................................................................. 16 98100276 Hex Head Cap Screw, 3/8"-16 x 6"........................................................... 27 98009008 Lock Washer, 3/8"..................................................................................... 28 98009032 Flat Washer, 3/8" ...................................................................................... 29 96104247 Hose, Hydraulic, 28.50 ............................................................................. 410 98100278 Standoff, Hex, 5/16"-18 x 2" ..................................................................... 211 98009025 Lock Washer, 5/16"................................................................................... 212 98100277 Stud, 5/16"-18 x ....................................................................................... 213 Hose, Hydraulic, 16.00 ............................................................................. 114 96100001 Elbow, 90 DEG ......................................................................................... 315 96113805 Kit, Hydraulic Hose, 16.00 ........................................................................ 1
1
25
4
3
6
7
8
9
1012
11
13
14
14
9 4
1415
ITEM PART NO. DESCRIPTION QTY
12
HYDRAULIC SYSTEM - GRAVITY
1 96106723 Power Unit, HTVG, .................................................................................. 12 96105321 Bracket, Controls ...................................................................................... 13 98100266 Hex Head Cap Screw, 1/4"-20 x 5" ........................................................... 14 96104243 Hose, Hydraulic, 29.50 (O-Ring)............................................................... 1
96106911 Hose, Hydraulic, 29.50 (Pipe-Thread) ...................................................... 15 98100255 Nut, Nylock, 1/4"-20.................................................................................. 16 98100276 Hex Head Cap Screw, 3/8"-16 x 6" ........................................................... 27 98009008 Lock Washer, 3/8"..................................................................................... 28 98009032 Flat Washer, 3/8" ...................................................................................... 29 96104247 Hose, Hydraulic, 28.50 ............................................................................. 410 98100278 Standoff, Hex, 5/16"-18 x 2" ..................................................................... 211 98009025 Lock Washer, 5/16"................................................................................... 212 98100277 Stud, 5/16"-18 x ....................................................................................... 213 96100001 Elbow, 90 DEG ......................................................................................... 2
1
25
4
3
6
78
10
1211
13
13
4
9
9
ITEM PART NO. DESCRIPTION QTY
13
HYDRAULIC POWER UNIT - DP AND GRAVITY
173
5
4
8
7 6
2
1
16
14
1513
12
9
10
11
(SEE P. 15 (DP) and 17 (GRAVITY)VALVE DETAIL)
18
19
FOR
14
HYDRAULIC POWER UNIT - DP AND GRAVITY
1 96105233 Motor, 12V DC ..........................................................................................12 Bearing, Motor Base.................................................................................13 96105734 Base Ass’y. ...............................................................................................14 96105317 Seal, Shaft, Heavy Duty............................................................................15 96105313 Parts Kit, Relief Valve ...............................................................................16 96105316 O-Ring ......................................................................................................17 96105315 O-Ring ......................................................................................................18 96105314 O-Ring ......................................................................................................19 96105735 Pump Ass’y., Modular ...............................................................................110 Screw, Socket Head 1/4"-20 x 3" ..............................................................411 96105249 Tube, R.V. Return......................................................................................112 96105737 Tube, Suction ............................................................................................113 96105245 Filter, Suction ............................................................................................114 96105241 Reservoir ..................................................................................................115 96105244 Filler Cap ..................................................................................................116 96105231 Clamp .......................................................................................................117 96105237 Screw, Socket Head 1/4"-20 x 2-3/4"........................................................418 96105312 Brush Replacement Kit, HT ......................................................................119 96105318 Filter, Return .............................................................................................1
ITEM PART NO. DESCRIPTION QTY
15
HYDRAULIC POWER UNIT - DP(CONTINUED)
37
22
21
21
3636
20
20
36
20
36
20
2425
3620 21
25
23
26
27
27
31
31
31
27
27
27
26
30
30
33
252521
3425
25
25
2036
24
29
28
2829
29
29
32
32
29
32
2829
29
29
28
28
(VALVE ROTATED 180º FROM VIEW ON P.13)
G
CE
A
D
FB
H
35
35
35
35
35
35
35
35
16
HYDRAULIC POWER UNIT - DP(CONTINUED)
20 96105251 Spring, Retaining ......................................................................................621 96109146 Valve, Check and Piston Assy...................................................................222 96100311 Switch, Pressure, 525 PSI ........................................................................123 96105240 Fitting, Plug ...............................................................................................124 96105732 Valve, Relief, 2150 PSI .............................................................................225 96105234 Fitting, Plug ...............................................................................................726 96105731 Valve, Relief, 1750 PSI .............................................................................227 Valve, 10V DC (Red Coil) - Use part 96108341........................................5
96108341 Valve, 3-Way, 10V DC (Black Coil)............................................................528 Cartridge (Red Coil) - Use part 96108341................................................5
96108324 Cartridge, 3-Way (Black Coil)....................................................................529 96105274 Coil, 10V DC (Red) ...................................................................................8
96108323 Coil, 10V DC (Black) .................................................................................830 96105238 Valve, Check .............................................................................................231 Valve, 10V DC (Red Coil) - Use part 96108342........................................3
96108342 Valve, 2-Way, 10V DC (Black Coil)............................................................332 Cartridge (Red Coil) - Use part 96108342................................................3
96108325 Cartridge, 2-Way (Black Coil)....................................................................333 96105239 Valve, Relief, 680-720 PSI ........................................................................134 96105733 Fitting, Orifice, .070...................................................................................1
96108627 Kit, Orifice Fitting.......................................................................................135 96105275 Nut, Coil Retaining ....................................................................................836 96105250 Filter, Inline................................................................................................637 Valve Ass’y., 12V DC ................................................................................1
ITEM PART NO. DESCRIPTION QTY
17
HYDRAULIC POWER UNIT - GRAVITY(CONTINUED)
21
21
33
20
33
20
33
20 22
23
3320
21
23
24
32
25
25
29
25
24
2823
23
21
31
23
23
20
33
22
26
30
27
2726
23
27
2726
26
(VALVE ROTATED 180º FROM VIEW ON P.13)
32
32
32
32
26
32
25
25
27
27
H
BD
A
C
G
34
18
HYDRAULIC POWER UNIT - GRAVITY(CONTINUED)
20 96105251 Spring, Retaining ......................................................................................621 96109146 Valve, Check and Piston Assy. ................................................................. 222 96105732 Valve, Relief, 2150 PSI ............................................................................. 223 96105234 Fitting, Plug............................................................................................... 624 96105731 Valve, Relief, 1750 PSI ............................................................................. 225 Valve, 10V DC (Red Coil) - Use part 96108341 ....................................... 5
96108341 Valve, 3-Way, 10V DC (Black Coil) ........................................................... 526 Cartridge (Red Coil) - Use part 96108341................................................ 5
96108324 Cartridge, 3-Way (Black Coil) ................................................................... 527 96105274 Coil, 10V DC (Red)................................................................................... 6
96108323 Coil, 10V DC (Black)................................................................................. 628 96105238 Valve, Check............................................................................................. 129 Valve, 10V DC (Red Coil) - Use part 96108342 ....................................... 1
96108342 Valve, 2-Way, 10V DC (Black Coil) ........................................................... 130 Cartridge (Red Coil) - Use part 69108342................................................ 1
96108325 Cartridge, 2-Way (Black Coil) ................................................................... 131 96105733 Fitting, Orifice ........................................................................................... 1
96108627 Kit, Orifice Fitting ......................................................................................132 96105275 Nut, Coil Retaining.................................................................................... 633 96105250 Filter, Inline ............................................................................................... 534 Valve Ass’y., 12V DC ................................................................................ 1
ITEM PART NO. DESCRIPTION QTY
19
CONTROL SYSTEM WIRING
1 96105083 Module, Wired Control.............................................................................. 12 96105487 Harness Repair Kit ................................................................................... 13 96105709 Clamp, Cable............................................................................................ 34 96105418 Connector, Plug........................................................................................ 15 96105370 Contact, Signal Socket ............................................................................. 66 96108295 Harness, Solenoids, DP ........................................................................... 1
96108294 Harness, Solenoids, Gravity ..................................................................... 17 96105081 Bag, Harness Controls ............................................................................. 18 96105300 Cap, Screw-On ......................................................................................... 19 96105284 Cap, 1/2"................................................................................................... 110 96104893 Grommet, 5/16" ID.................................................................................... 111 96001227 Strap, Plastic Tie ...................................................................................... 512 96105101 Harness, Vehicle....................................................................................... 113 96105416 Contact, Signal Pin................................................................................... 614 96105710 Connector, Receptacle, Flanged .............................................................. 115 96105419 Boot, Cable............................................................................................... 116 96105420 Grip, Cable ............................................................................................... 117 96105708 Connector, Plug, Unsealed....................................................................... 118 96104890 Controller Assembly ................................................................................. 119 96104681 Touch Pad, V-Plow.................................................................................... 120 96105299 Housing, Controller (Complete) ................................................................ 121 96105417 Connector, Receptacle ............................................................................. 122 96105325 Insertion Tool for Circular Connectors (not shown) ............................... 123 96105404 Extraction Tool for Circular Connectors (not shown) ................................ 124 96107194 Controller, Joystick, V, Wired (not shown) ................................................ 125 96105877 Kit, Connector Repair (not shown)
(includes (3) #3, (1) #4, (6) #5, (6) #13, (1) #14, (1) #15, (1) #16,(1) #17, (1) #21, (1) #22 & (1) #23 ........................................................... 1
1
2
6
11
8
910
12
20
19
18
7
3
4
5
13 143
515
16
17
3 2113
ITEM PART NO. DESCRIPTION QTY
20
PROCONTROL SYSTEM WIRING(OPTIONAL UPGRADE)
1 96112259 Clip, Dash Mount ............................................................................................ 12 98100463 Screw ...........................................................................................................................23 96112246 Transmitter, Wired........................................................................................... 1
96112244 Transmitter, Wireless ...................................................................................... 14 96001227 Strap, Plastic Tie............................................................................................. 55 96112998 Module, Receiver, Wired, Universal ................................................................ 1
96112260 Module, Receiver, Wireless, Universal ........................................................... 16 96112913 Harness, Vehicle............................................................................................. 17 96113723 Harness, Control, Solenoid, Down Pressure .................................................. 1
Harness, Control, Solenoid, Gravity Down (Order Kit #96113731)................. 18 96112419 Rubber Grommet ............................................................................................ 19 96112300 Connector, Female 4 Way APEX.................................................................... 1
96108662 Terminal, Female, 18/20 AWG (Not shown) ............................................. 110 96112301 Connector, Male 4 Way APEX ........................................................................ 1
96108661 Terminal,Male,18/22 AWG (Not shown) ................................................... 111 96112496 Fuse, 10 AMP (Not shown - In holder)............................................................ 112 96112931 Kit, Module Harness Repair, ProControl Wired (Not shown) .......................... 113 96112840 Strain Relief .................................................................................................... 114 96113731* Kit, Solenoid Harness, ProControl (Includes Harness, Decal & Instructions). 115 97101582 Decal, DP System, ProControl/Legacy........................................................... 116 96112258 Battery, Wireless............................................................................................. 117 96113316 Wall Charger, ProControl, 120V AC................................................................ 118 96112376 Car Charger, ProControl, 12V DC .................................................................. 119 96112985 Cap, Silicone................................................................................................... 120 96112872 Cap, Storage, Male ......................................................................................... 121 96112871 Cap, Storage, Female ..................................................................................... 1
NOTE: Kit will upgrade Legacy DP or Gravity units. A ProControl system package must also be ordered to use this kit.
7
1
3
10
4
5
6
9
8
2
11
12
7
11
13
14*
15
16
17 18
19
20
21
ITEM PART NO. DESCRIPTION QTY
21
POWER PACK WIRING
1 96104221 Harness, Battery Power ........................................................................... 12 96104230 Harness, Plow Power ............................................................................... 13 96105273 Harness, Solenoid - HT Series................................................................. 14 96105167 Bag Power Harness Parts ........................................................................ 15 96109143 Fuse Holder.............................................................................................. 16 96109142 Fuse, 250 Amp......................................................................................... 17 96102891 Cable, Power ............................................................................................ 28 96105082 Cap, Protective ......................................................................................... 29 96001227 Strap, Tie Plastic ...................................................................................... 210 98100037 Screw, Self Tapping, #10-16 x 1".............................................................. 411 96101210 Breaker, Circuit, 150A .............................................................................. 112 98100253 Capscrew, Hex, 1/4"-20 x 1-1/4"............................................................... 213 98100254 Washer, Flat, 1/4" ..................................................................................... 214 96002086 Switch, Solenoid....................................................................................... 115 96105282 Grommet, 3/8" ID ..................................................................................... 216 98100255 Nut, Hex Head Nylock, 1/4"-20................................................................. 2
1
2
3
4
711
89 10
12
13
14
1516
5
6
ITEM PART NO. DESCRIPTION QTY
22
NOTES
23
AUXILIARY LIGHTSS.N. : 28VD100000 - 28VD100301, 28VG100000 - 28VG100099
18
7
11
5
12
74
23
9
6
Note: This ConnectorFound Only OnImport Harness
16
15
18
17
17
1417
18
13
19
SuppliedWith Lamp
SuppliedWith Lamp
10
18
20
20
20
2026
26
21
24
AUXILIARY LIGHTSS.N. : 28VD100000 - 28VD100301, 28VG100000 - 28VG100099
1 96106606 Kit, Lamp .................................................................................................. 12 96100514 Lamp, Sealed Beam ................................................................................. 23 96106690 Light, Assembly, LH .................................................................................. 14 96106691 Light, Assembly, RH ................................................................................. 15 98100037 Screw, Self Tapping #10-16 x 1" ............................................................... 26 96106692 Lens, Turn Signal ......................................................................................27 96002039 Scotch Lock™ Connector .........................................................................38 96003010 Flasher...................................................................................................... 19 96003060 Lamp, Park &Turn ..................................................................................... 210 96106693 Gasket, Turn Signal .................................................................................. 211 99100196 Harness, Wiring, Standard ....................................................................... 1
99100197 Harness, Wiring, Import............................................................................ 112 96101536 Relay, DPDT ............................................................................................. 113 96107125 Light/Lift Bar, Quick-Attach ....................................................................... 114 96108631 Support, RH.............................................................................................. 115 96108630 Support, LH .............................................................................................. 116 96107290 Assy., Light Bar......................................................................................... 117 98009022 Capscrew, Hex., 3/8"-16 x 1" .................................................................. 1018 98009009 Nut, Hex., Nylock, 3/8"-16....................................................................... 1019 97100882 Decal, Sno-Way........................................................................................ 120 96100440 Clip, Rosebud ........................................................................................... 421 96102116 Kit, Plug Repair......................................................................................... 122 Connector, Male End ............................................................................ 223 Connector, Female End ........................................................................ 224 Connector, Butt ................................................................................... 2425 Tube, Shrink........................................................................................ 2426 98009032 Washer, Flat, 3/8" ..................................................................................... 6
ITEM PART NO. DESCRIPTION QTY
25
AUXILIARY LIGHTSS.N. AFTER: 28VD100302, 28VG100100
1
2
11
3
5 7
9
10
12
17
13
15
15
20
15
13
18
14
SuppliedWith Lamp
SuppliedWith Lamp
8
13
16
1619
19
4
6
22
21
23
22
21
23
26
AUXILIARY LIGHTSS.N. AFTER: 28VD100302, 28VG100100
1 96107893 Kit, Lamp, EIS .......................................................................................... 12 96003010 Flasher ..................................................................................................... 13 96107984 Light, Assembly, RH, EIS ......................................................................... 14 96107986 Harness, Plow Light, RH, EIS .................................................................. 15 96100514 Lamp, Sealed Beam................................................................................. 26 96107985 Harness, Plow Light, LH, EIS................................................................... 17 96107983 Light, Assembly, LH, EIS.......................................................................... 18 96106693 Gasket, Turn Signal.................................................................................. 29 96003060 Lamp, Park &Turn..................................................................................... 210 96106692 Lens, Turn Signal ..................................................................................... 211 96107894 Harness, Wiring, Main Light, EIS*............................................................ 112 96107290 Assy., Light Bar ........................................................................................ 113 98009009 Nut, Hex., Nylock, 3/8"-16 ...................................................................... 1214 97100882 Decal, Sno-Way ....................................................................................... 115 98009022 Capscrew, Hex., 3/8"-16 x 1".................................................................. 1216 96100440 Clip, Rosebud........................................................................................... 417 96108630 Support, LH.............................................................................................. 118 96107125 Light/Lift Bar, Quick-Attach....................................................................... 119 98009032 Washer, Flat, 3/8" ..................................................................................... 820 96108631 Support, RH ............................................................................................. 121 96108116 Connector, Male ....................................................................................... 222 96108117 Connector, Female................................................................................... 223 96108600 Clip, Secondary Lock ............................................................................... 2
ITEM PART NO. DESCRIPTION QTY
* NOTE: Adapter required. See Application Guide
27
NOTES
28
NOTES
29
96001227 19 1120 421 9
96001392 6 8196001531 6 8096002039 24 796002086 21 1496003010 24 8
26 296003060 24 9
26 996100001 11 14
12 1396100085 6 4696100311 16 2296100440 24 20
26 1696100514 24 2
26 596101210 21 1196101401 8 1996101536 24 1296101833 4 196101977 6 7596102116 24 2196102168 4 4196102227 4 4496102271 4 3396102370 6 5096102482 9 296102542 6 64
8 2196102604 9 596102605 9 196102606 9 196102781 6 7896102832 6 5896102891 21 796102915 6 7296102916 6 5496102927 4 4296102938 9 896103000 6 5796103891 8 696103892 8 696104161 11 196104221 21 196104230 21 296104243 11 4
12 496104247 11 9
12 9
96104681 19 1996104890 19 1896104893 19 1096105007 4 796105046 4 1996105081 19 796105082 21 896105083 19 196105101 19 1296105167 21 496105231 14 1696105233 14 196105234 16 25
18 2396105237 14 1796105238 16 30
18 2896105239 16 3396105240 16 2396105241 14 1496105244 14 1596105245 14 1396105249 14 1196105250 16 36
18 3396105251 16 20
18 2096105260 6 7696105273 21 396105274 16 29
18 2796105275 16 35
18 3296105282 21 1596105284 19 996105299 19 2096105300 19 896105312 14 1896105313 14 596105314 14 896105315 14 796105316 14 696105317 14 496105318 14 1996105321 11 2
12 296105325 19 2296105330 6 8296105370 19 596105404 19 2396105416 19 1396105417 19 21
96105418 19 496105419 19 1596105420 19 1696105487 19 296105621 4 1396105708 19 1796105709 19 396105710 19 1496105731 16 26
18 2496105732 16 24
18 2296105733 16 34
18 3196105734 14 396105735 14 996105737 14 1296105877 19 2596105959 4 4096105978 8 2696105979 8 2796106033 8 1496106108 8 496106109 8 496106110 8 496106111 8 496106144 4 2796106606 24 196106690 24 396106691 24 496106692 24 6
26 1096106693 24 10
26 896106696 8 196106723 12 196106743 4 796106911 12 496107125 4 14
24 1326 18
96107128 4 2196107130 4 2396107194 19 2496107272 6 5396107290 24 16
26 1296107329 4 2096107342 8 496107343 8 496107344 8 496107345 8 4
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
30
96107346 4 3496107400 4 1496107711 4 3496107893 26 196107894 26 1196107983 26 796107984 26 396107985 26 696107986 26 496108017 6 4696108116 26 2196108117 26 2296108294 19 696108295 19 696108321 6 4796108322 6 4796108323 16 29
18 2796108324 16 28
18 2696108325 16 32
18 3096108341 16 27
18 2596108342 16 31
18 2996108600 26 2396108627 16 34
18 3196108630 24 15
26 1796108631 24 14
26 2096108661 20 1096108662 20 996108873 4 1796108874 4 1696109142 21 696109143 21 596109146 16 21
18 2196110413 4 2496112244 20 396112246 20 396112258 20 1696112259 20 196112300 20 996112301 20 1096112376 20 1896112419 20 896112496 20 1196112840 20 13
96112871 20 2196112872 20 2096112913 20 696112931 20 1296112985 20 1996112998 20 596113316 20 1796113723 20 796113731 20 1496113805 11 1597100001 8 1397100004 6 5297100005 6 5197100006 8 1297100018 8 1197100400 4 1597100751 4 997100882 24 19
26 1497100907 4 897100911 8 597100912 8 597101087 4 1097101582 20 1598009005 6 6598009008 11 7
12 798009009 6 79
8 2024 1826 13
98009011 4 498009013 4 30
8 898009022 24 17
26 1598009025 11 11
12 1198009030 4 1298009032 4 35
11 812 824 2626 19
98009034 6 558 18
98009036 4 4398009038 6 7398009039 6 6098009042 6 7798009050 8 1798009068 6 70
98009069 6 7198009078 6 5998009085 4 1198009169 4 1898009171 8 798009194 6 7498019176 4 5
8 99 3
98019230 4 68 109 49 7
98100007 4 4598100010 4 398100037 21 10
24 598100062 4 3198100098 4 298100099 6 6398100157 6 6898100164 6 6298100165 6 6198100167 9 698100169 6 5698100170 6 6998100172 4 2998100176 4 3298100253 21 1298100254 21 1398100255 11 5
12 521 16
98100266 11 312 3
98100276 11 612 6
98100277 11 1212 12
98100278 11 1012 10
98100290 4 2898100300 4 2698100312 4 2298100313 4 2598100351 8 1598100463 20 299100196 24 1199100197 24 11
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
NUMERICAL INDEX
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