series: pumps and booster systems - dp.nl and test reports dpv pumps... · 1.3.1 certificates of...

Certificates and test reports

series: Pumps and Booster systems

3

Table of Contents

1 Introduction1.1 General .................................................................................................................................................. 51.2 Series of certificates............................................................................................................................... 51.3 EN 10204 ............................................................................................................................................... 5

1.3.1 Certificates of compliance with the order (2.1) ........................................................................... 51.3.2 Test report (2.2) .......................................................................................................................... 51.3.3 Inspection certificate (3.1) .......................................................................................................... 61.3.4 Inspection report (3.2) ................................................................................................................ 61.3.5 Summary of documents.............................................................................................................. 6

2 General description of the test facility2.1 Set-up of test facility............................................................................................................................... 7

2.1.1 Test loops ................................................................................................................................... 72.1.2 Power supply .............................................................................................................................. 7

2.2 Scope of tests ........................................................................................................................................ 72.2.1 3.2 Certificates............................................................................................................................ 72.2.2 Internal tests ............................................................................................................................... 8

2.3 Measurement procedures and sensors ................................................................................................. 82.3.1 Measuring the flow rate Q .......................................................................................................... 82.3.2 Measuring the static inlet pressure............................................................................................. 82.3.3 Measuring the static outlet pressure........................................................................................... 82.3.4 Measuring the rotational speed n ............................................................................................... 82.3.5 Measuring the mechanical power P2 ......................................................................................... 82.3.6 Measuring vibrations Veff ........................................................................................................... 82.3.7 Measuring the medium temperature........................................................................................... 82.3.8 Calibration .................................................................................................................................. 9

2.4 Evaluation of test values ........................................................................................................................ 92.4.1 Flow rate Q ................................................................................................................................. 92.4.2 Head H ....................................................................................................................................... 92.4.3 Rotation speed n ........................................................................................................................ 92.4.4 Mechanical power P ................................................................................................................... 92.4.5 Pump efficiency .......................................................................................................................... 92.4.6 NPSH.......................................................................................................................................... 92.4.7 Vibrations Veff............................................................................................................................. 92.4.8 Conversion of test speed values to nominal speed conditions................................................. 10

3 Certificates3.1 Compliance with the order (2.1)............................................................................................................11

3.1.1 Declaration of compliance with the order (2.1) 9906/9001 ....................................................... 123.1.2 Declaration of compliance with the order (2.1) Asbestos free .................................................. 133.1.3 Declaration of compliance with the order (2.1) PTFE & Silicon component free...................... 14

3.2 Test report (2.2).................................................................................................................................... 153.2.1 Test report 2.2 ACS .................................................................................................................. 163.2.2 Attestation de conformite sanitaire (ACS) certificate ................................................................ 173.2.3 Test report 2.2 NSF .................................................................................................................. 183.2.4 National Sanitation Foundation (NSF) certificate...................................................................... 193.2.5 Test report 2.2 WRAS............................................................................................................... 203.2.6 Water regulations Advisory Scheme (WRAS) certificate .......................................................... 213.2.7 Test report 2.2 Quality acceptance ........................................................................................... 223.2.8 Test report 2.2 Spare parts ....................................................................................................... 243.2.9 Test report 2.2 Specifications.................................................................................................... 25

3.3 Inspection certificate (3.1).................................................................................................................... 28

4

3.3.1 Inspection certificate 3.1 Atex testreport .................................................................................. 293.3.2 ATEX certificate ........................................................................................................................ 313.3.3 Inspection certificate 3.1 Hydraulic performance test ............................................................... 323.3.4 Inspection certificate 3.1 Hydraulic and hydrostatic performance test...................................... 353.3.5 Inspection certificate 3.1 Hydrostatic performance test ............................................................ 393.3.6 Inspection certificate 3.1 Unit test............................................................................................. 41

3.4 Inspection report (3.2).......................................................................................................................... 433.4.1 Inspection report 3.2 Hydraulic and hydrostatic test witnessed by DNV GL Group.................. 44

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1 Introduction

1.1 General

DP-Pumps has developed a series of certificates to proof the compliance of the product range of vertical multi-stage centrifugal pumps to the applicable standards, directives and documents, and to meet the demands of the customer. Among other chapters, in this document you will find the 3 available series of certificates.

1.2 Series of certificates

1.2.1 Non-specific

The non specific, 2.1 certificates, represent the compliance with the order. You are free to use the available 2.1 certificates which we have provided in this document.

1.2.2 Type/order specific

The second series of certificates are the standard, type and/or order specific certificates which can by acquired by ordering the certificate of your choice at DP-Pumps. These series consists of the 2.2 test reports , 3.1 inspection certificates and the 3.2 inspection reports. There are 4 different 2.2 test reports, 2 different 3.1 inspection certificates and 2 different 3.2 inspection reports. The certificates you will find in this document are examples of the possibilities of what can be ordered at DP-Pumps. For prices of the required standard certificates please contact DP-Pumps or your local contact/supplier. Pricelists are available.

1.2.3 On demand

The third series of certificates consists of special and order specific 3.1 inspection certificates and 3.2 inspection reports. The content and test data of these certificates is to be determined and agreed upon by the customer and DP-Pumps according to chapter 3; On demand testing. Prices fully depend on the required content and test data and are agreed upon between the customer and DP-Pumps.

All series of certificates mentioned above are available in the next 4 languages:

• English.• German.• Dutch.• French.

1.3 EN 10204

All certificates for the vertical multi-stage centrifugal pumps provided by DP-Pumps are according to EN 10204. This European standard defines the different types of inspection documents supplied to the purchaser, in accordance with the requirements of the order, for the delivery of all metallic products, but may also be used for other products like pumps. For your information we have explained the exact contents of the certificates and the method of testing in the subchapters mentioned below.

1.3.1 Certificates of compliance with the order (2.1)

Document in which the manufacturer certifies that the products supplied are in compliance with the specifications of the order, without mention of any test results. The certificate of compliance with the order is a document drawn up on the basis of non-specific inspection and testing which means that tests and inspections are carried out by the manufacturer in accordance with his own procedures to assess whether products made by the same manufacturing process meet the requirements specified in the order. The products inspected and tested need not necessarily be the products actually supplied.

1.3.2 Test report (2.2)

Document in which the manufacturer certifies that the products supplied are in compliance with the specifications of the order and in which he supplies test results based on non specific testing and inspecting which means that tests and inspections are carried out by the manufacturer in accordance with his own procedures to assess whether products made by the same manufacturing process meet the requirements specified in the order. The products inspected and tested need not necessarily be the products actually supplied.

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1.3.3 Inspection certificate (3.1)

Document issued on the basis of inspection and tests carried out in accordance with the technical specifications of the order or the official regulations and the corresponding technical rules. The tests shall be carried out on the products supplied or the products in the inspection unit, of which the consignment constitutes as a part. The 3.1 inspection certificates are based on specific testing, which means that inspection and testing is carried out, before delivery, according to the technical requirements specified in the order, on the products to

be supplied or on test units of which the product supplied is a part, in order to verify whether these products comply with the requirements specified in the order.

1.3.4 Inspection report (3.2)

Where the inspection certificate is validated, following special agreement, both by the manufacturer’s authorized representative and the purchaser’s authorized representative, it is known as inspection report (3.2)

1.3.5 Summary of documents

Type Content of the certificate Certificate validated by

2.1 Declaration of compliance with the order

Statement of compliance with the order Manufacturer

2.2 Test report Statement of compliance with the order, indi-cating results of non-specific inspection

Manufacturer

3.1 Inspection certificate Statement of compliance with the order, indi-cating results of specific inspection

Manufacturer's authorized inspection repre-sentative independent of the manufacturing department

3.2 Inspection report Statement of compliance with the order, indi-cating results of specific inspection

Manufacturer's authorized inspection repre-sentative independent of the manufacturing department and either the purchaser's authorized inspection representative or the inspector designated by the official regula-tions

7

2 General description of the test facility

2.1 Set-up of test facility

At the test facility RD3 at DP-Pumps all vertical multistage pumps produced at DP-Pumps can be tested (DPV2 B up to DPV 85 B). The test facility meets the requirement of NEN-EN-ISO 9906:2012 grade 1.

2.1.1 Test loops

The facility consists of three separate loops:

Figure 1: Loop 1 and 2

Figure 2: Loop 3

Loop 1 and 2 are connected to the same set of tanks. During Q-H tests these loops have open connection to the outside atmosphere. For NPSH tests the loops can be closed. See figure 1 and figure 2 of the test facility.

2.1.2 Power supply

The motor of the test pump has a dedicated electric power supply. This power supply provides a stable voltages and it can supply different output voltages and frequencies.

2.2 Scope of tests

The following tests are performed at the test facility.

2.2.1 3.2 Certificates

These test are performed in order to check the performance of a produced pump in the presence of a notified body. The test are performed according to NEN-EN-ISO 9906:2012 grade 3B. Q-H values and hydrostatic results are evaluated.

Loop Pump types Flow [m3/h]

Size flow meter

Tank

1 V2 - V15 0.2-25 DN40 Open, can be closed2 VF25 - VF60

VF85 (50Hz)2.8-110 DN65

3 VF85 - VF125 7-200 DN100 Open

Type Generator which is driven by a electrical motor. The electrical motor is fed by a fed frequency inverter

Output voltage Adjustable around 110, 230 and 400 Volt

Ouptut power Maximum 100 kVA (~90 kW)

Frequency 50 Hz or 60 Hz

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2.2.2 Internal tests

These tests are performed in order to investigate the pump performance of a pump design (mainly during development of a new pump type) and to generate pump performance data.

The following performance data is hereby evaluated:

• Q-H• Q-P• Q-hhydraulic (hydraulic efficiency)• Q-NPSH3• Vibrations Veff

2.3 Measurement procedures and sensors

2.3.1 Measuring the flow rate Q

The flow rate is measured with electromagnetic flow meters. The following flow meters are used:

2.3.2 Measuring the static inlet pressure

At the inlet side of the pump the pressure is measured with the following sensor:

2.3.3 Measuring the static outlet pressure

At the outlet side of the pump the pressure is measured with the following sensors:

The used sensor depends on the pressure of the pump, whereby the smallest possible range is used in order to have the highest accuracy.

2.3.4 Measuring the rotational speed n

The rotation speed can be measured with two different devices:

• an optical hand device which is read from its display

• optical photoelectric sensor in combination with a Gantner data acquisition system with a frequency measurement module (A109)

2.3.5 Measuring the mechanical power P2

The input power (mechanical power supplied to the pump shaft) is determined with calibrated motors. The relation between the motor current and the mechanical power for these motors is known (a polynomial). The current is measured with a Yokogawa WT230 meter. Below 20 [A] the current is measured directly through this meter. Above 20 [A] the current is measured with Kyoritsu 8127 external probes.

2.3.6 Measuring vibrations Veff

Vibrations are measured at different locations at the pump and in different horizontal direction. Hereby a Brüel & Kjaer AS-065 sensor with Vibrotest 60 device is used.

2.3.7 Measuring the medium temperature

The temperature of the water in the tank of Loop 1 and 2 is measured with the following sensor:

Sensor Output Accuracy1

1. According to specification of equipment. At cali-brations higher accuracies are found

Siemens MAG3100 DN40 / MAG6000 transmitter

Display and 4-20 mA signal

0,2 [% of read value] + 4,5x10-3 [m3/h]



0,2 [% of read value] + 1,2x10-2 [m3/h]



0,2 [% of read value] + 2,8x10-2 [m3/h]



Endress+Hauser Cerabar S PMC71 2 Bar absolute


Total performance 0,15 [% of full range]









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2.3.8 Calibration

The aforementioned sensors are calibrated at third parties.

2.4 Evaluation of test values

2.4.1 Flow rate Q

The flow rate is determined directly by the sensor [m3/hour].

2.4.2 Head H

The pressure reading can be corrected for the height difference between the meter and the measure plane.

Because the static pressure at inlet and oulet are both measured at the same height and at a pipe with the same cross sectional area it is not necessary to determine height and velocity difference at both measuring positions. Also the pipe loses are small and can according to ISO 9906:2012 be neglected. The formula can then therefore be reduced to:

2.4.3 Rotation speed n

The rotations speed is directly determined by the sensor [rpm].

2.4.4 Mechanical power P

The calibrated electrical motor is assembled on the pump. The supplied voltage is adjusted to the value used at the motor calibration. The electrical input power P1 is measured with the Yokogawa WT230 and with the polynomial, determined on basis of the motor calibration, the mechanical power is deduced.

f polynomial function of P1, determined on basis of the motor calibration

2.4.5 Pump efficiency

2.4.6 NPSH

The water tank is closed (loop 1 and 2). The initial head of the pump is measured. The pressure in the tank is gradually decreased with a vacuum pump while the NPSH, the pump head and the percentage decrease of pump head are evaluated and registered.

The NPSH3 is determined. This is the inlet head whereby the total head of 1 stage has decreased by 3 [%]. This point is deduced from the registered data.

2.4.7 Vibrations Veff

The sensor is fixed (magnetic) on the pump and the vibration is read from the display. The measurement is performed on different pump parts (motor stool, pump casing and motor) and in different horizontal directions (in line with the flow and normal to the flow). The vibration Veff are evaluated on basis of ISO 10816-7:2009 (Category II).

Sensor Output

Endress+Hauser Thermometer TSM487-C FE (loop 1 and 2)


mHHzz2gUU

gppH J1J21'2'

21'

22'1'2'

Pazzgpp 1'M1'M1'1'

Pazzgpp 2'M2'M2'2'

mgppH M1'M2'

kW)(P 12 Pf

360010PgHQ

32

mzz2gU

gpppNPSH 1'D

21'

1

vamb1'

10

2.4.8 Conversion of test speed values to nominal speed conditions

Flow Rate

Head

Pump input power

NPSH

2.4.9 Used symbols

Name Unit Explanation

A1‘ [m2] area of the inlet measuring section

A2‘ [m2] area of the outlet measuring section

D1‘ [m2] diameter of the inlet measuring section

D2‘ [m2] diameter of the outlet measuring section

g [m/s2] gravitational constant

H [m] discharge head

HJ1 [m] losses at suction side

HJ2 [m] losses at discharge side

HT [m] discharge head at nominal speed con-verted

NPSH [m] NPSH of the pump

NPSHT [m] NPSH at nominal speed converted

n [min-1] speed of pump shaft

nsp [min-1] nominal speed / specified speed of pump

P1 [kW] electrical motor input power

P2 [kW] mechanical pump input power

P2T [kW] power consumption at nominal speed converted

p1‘ [Pa] static pressure on inlet measuring sec-tion

/hmQnn

Q 3spT

mHnn

H2

spT

kWPnn

P 2

3sp

2T

mNPSHnn

NPSH2

spT

p2‘ [Pa] static pressure on outlet measuring sec-tion

pamb [Pa] atmospheric pressure

pM1‘ [Pa] static pressure on inlet manometer

pM2‘ [Pa] static pressure on outlet manometer

pv [Pa] vapour pressure of the fluid (water) at the temperature and pressure prevailing at measuring point

Q [m3/h] flow rate

Qopt [m3/h] flow rate at highest efficiency

QT [m3/h] flow rate at nominal speed converted

U1‘ [m/s] mean velocity in the suction pipe at the measuring point

U2‘ [m/s] mean velocity in the discharge pipe at the measuring point

z1‘ [m] height difference between reference plane and centreline of inlet measuring section (dry-installed pumps) or water level (submersible pumps)

z2‘ [m] height difference between reference plane and centreline of outlet measuring section

zD [m] height difference between centreline of impeller and reference plane

zM1‘ [m] height difference between reference plane and inlet manometer

zM2‘ [m] height difference between reference plane and outlet manometer

ƞ [-] pump efficiency

ɵW [°C] temperature of pumped medium (water temperature)

ρ [kg/m3] density of fluid (water) taken from VDI-table of steam properties

Name Unit Explanation

)AQ(U1'

1'

)AQ(U2'

2'

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3 Certificates

3.1 Compliance with the order (2.1)

These 2.1 certificates, which represent the compliance with the order, are non specific and free to use.

The following certificates and test reports have been added to this document:

• Compliance with performance curves• Asbestos free• PTFE & Silicon component free

ATTENTIONSee www.dp-pumps.com for the pdf-versions

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3.1.1 Declaration of compliance with the order (2.1) 9906/9001

DP Industries B.V.Alphen aan den Rijn, 28-3-2014

signature of the authorised person

Wil Ouwehand

Technical director

DECLARATION OF COMPLIANCE WITH THE ORDER (2.1)

representing the mean performances of a series of pumps of the same type

9906/9001according to EN 10204:2004

We, the undersigned,

DP Industries B.V.Kalkovenweg 13

2401 LJ Alphen aan den RijnThe Netherlands

certify and declare under our sole responsibility that the following product:

catalogues and technical documentation

with selection made from typical performance curves

Vertical multi-stage centrifugal pumps type(s):

DPV(-/C/S/M)(-,F,V,T,E,I)DPLHS

to which this certificate relates is (are) in conformity with:Performance curves as published in

as determined in the following standard(s) or normative document(s):

ISO 9906:2012 (Grade 3B)

according to the provisions of (when applicable):

ISO 9906:2012 Table 8 / ISO 9001:2008

dara

Geplaatste afbeelding

13

3.1.2 Declaration of compliance with the order (2.1) Asbestos free



Wil Ouwehand

Technical director


and in conformity with the following

Asbestos free

Asbestos freeaccording to EN 10204:2004





Internal inspections


DPV(-/C/S/M)(-,F,V,T,E,I)DPLHS

to which this certificate relates is (are) produced with materialsof which the chemical composition is:

standard(s) or normative document(s):

Certificates provided by the suppliers,


ISO 9001:2008

dara


14

3.1.3 Declaration of compliance with the order (2.1) PTFE & Silicon component free



Wil Ouwehand

Technical director


and is(are) in conformity with the following

PTFE and silicon

PTFE & Silicon component freeaccording to EN 10204:2004





(without implication of absolute absense)

Internal inspections


DPV(-/C/S/M)(-,F,V,T,E,I)delivered with Mech. seal with code 13 and EDPM elastomers

to which this certificate relates is (are) produced with materialsof which the chemical composition does not contain:

standard(s) or normative document(s):

Certificates provided by the suppliers,


ISO 9001:2008

dara


15

3.2 Test report (2.2)

On the next pages you will find the standard, type and/or order specific certificates which can by acquired by ordering the certificate of your choice at DP-Pumps. There are 4 different 2.2 test reports. The certificates you will find in this document are examples of the possibilities what can be ordered at DP-Pumps. For prices of the required certificates please contact DP-Pumps or your local contact/supplier.

The following examples have been added to this document:

• Test report 2.2 ACS• Test report 2.2 NSF• Test report 2.2 WRAS• Test report 2.2 Quality acceptance• Test report 2.2 Spare parts• Test report 2.2 Specifications

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3.2.1 Test report 2.2 ACS


Purchase order signature of the authorised person

Wil Ouwehand

Technical director

TEST REPORT 2.2

600012345 - 1123456

14 ACC NY 270

ACSaccording to EN 10204:2004





ACS certificate:

12334455


DPVSF 25/6 B 50Hz 2P

to which this certificate relates is (are) in conformity withthe following standard(s) or normative document(s):

dara


17

3.2.2 Attestation de conformite sanitaire (ACS) certificate

18

3.2.3 Test report 2.2 NSF



Wil Ouwehand

Technical director

TEST REPORT 2.2

600012345 - 1123456

20131024

NSFaccording to EN 10204:2004





NSF certificate:

Purchase order number:

12334455




dara


19

3.2.4 National Sanitation Foundation (NSF) certificate

TPG nr.: 20131024 | Date: - -201 | Drawn by: PeFr | Signed by: RoZi

20

3.2.5 Test report 2.2 WRAS



Wil Ouwehand

Technical director

TEST REPORT 2.2

600012345 - 1123456

1304033

WRASaccording to EN 10204:2004





WRAS certificate:


12334455




dara


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3.2.6 Water regulations Advisory Scheme (WRAS) certificate

22

3.2.7 Test report 2.2 Quality acceptance



Wil Ouwehand

Technical director

Quality acceptance report nr.:


123456




Certified material specifications provided by the suppliers


ISO 9001:2008 / ISO 9906:2012 (Grade 3B)

The Netherlands


TEST REPORT 2.2

700012345 - 1112345

Quality acceptanceaccording to EN 10204:2004



2401 LJ Alphen aan den Rijn

dara


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Motor poles:

2P

Phases:

3ph

Testresults:

PassedPassed

PassedPassedPassed

PassedPassed

Passed

* Tested in conformity with standard ISO 9906:2012 (Grade 3B)

Motor label:

Quality acceptance report

Frequency:

50Hz

Report nr.:

DPVSF25/6 BRated power: [kW]

10kW

Protection class:

Water tightness during performance test run (static conditions)

± 7%

± 7%

Nameplates / identificationAccuracy of assemblyStains removal and polish

Water tightness during performance test run (dynamic conditions)

Result of quality acceptance test

2.0 m³/h

34.3 m

43.3 mSeal test

Construction / assembly quality check

± 9%

DMW IE2230/400V

Rated voltage: [V]

Test point discharge head

Test point flow

Pump model:

Efficiency class:

2800rpm

Rated speed: [rpm]

700012345 - 1112345

Date of issue:

10-3-2014IP55

Performance test*

Maximum discharge head

Compliance with the order

Verification of bill of materials / parts listVerification of production order

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3.2.8 Test report 2.2 Spare parts

DP Industries B.V.Alphen a/d Rijn, 10-3-2014


Wil Ouwehand

Technical director

TEST REPORT 2.2Spare parts

according to EN 10204:2004



2401 LJ Alphen a/d RijnThe Netherlands


Storage period according to ISO 2230:2002: 10 years

Spare part:

3618700041 O-ring~kit - for shroud~~~V(C/S)25~B~~FPM~Green~70 Shore (2 pcs)Productie-datum: 01-12-2013

to which this certificate relates is (are) in conformity with

Sales order nr. 600012345


ISO 9001:2008

dara


25

3.2.9 Test report 2.2 Specifications

DP Industries B.V.Alphen a/d Rijn, 10-3-2014


Wil Ouwehand

Technical director

TEST REPORT 2.2

700012345 - 1112345

Specificationsaccording to EN 10204:2004



2401 LJ Alphen a/d RijnThe Netherlands


Specifications report nr.:


123456


DPVSF 25/6 B - 50Hz - 2P



ISO 9001:2008

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26

Motor poles:

2P

Phases:

3ph

Specifications:

Material rotor SiCConstruction Easy Access Material stator CaSeal code 14 Material elastomer FPMType RMG12-G606 Pressure class PN25Material Q1 B V GG Temperature range -20/+120°C

Motor/Fanhood (800/801/802/832) Pump casing (101) Stainless steelFlanged taper piece (722)Motor stool (341)

Wetted part

10-6 Pump shroud 1.4404 ��45-4 Spacer - ��101 Pump casing ��Part of 101 (Loose plate) flange JS1030

108 Stage Casing 1.4404 ��Part of 108/171 Bearing Aluminium Oxide ��131 Inletring 1.4408 ��160 Cover 1.4404 ��171 Diffuser 1.4404 ��210 Shaft 1.4460 ��230 Impeller 1.4404 ��341 Motor stool JS1030

412 Pump elastomers EPDM NSF ��471 Seal cover 1.4408 ��503 Impeller wear ring 1.4404 ��511 Center ring 1,4308

525 Spacer sleeve 1.4404 ��529 Bearing sleeve Tungsten Carbide ��722 Taper piece JL1040 723 Counter flange -862 Coupling (up to 4 kW) Aluminium 862 Coupling (from 5.5 kW) JS1030

890 Base plate JL1040

903.01 Screwed plug (vent) 1.4404 ��903.02 Screwed plug (drain) 1.4404 ��905 Tie bolt 1.4057920.01 Lock nut 1.4404 ��930 Safety device Nord-lock 1.4404 ��932 Circlip 1.4571 ��950 Wave spring - ��

Mechanical seal specifications (Part. nr. 433)

Colour specifications

Baseplate (890)RAL5002

Part.nr. Description

Material specifications

Material code

RAL5002RAL5002/9011

RAL9011

Motor label:

230/400V

Frequency:

50Hz

2800rpm

Rated speed: [rpm] Date of issue:

10-3-2014

700012345 - 1112345

Report nr.:Rated power: [kW]

IP55

Specifications report

Diameter ø12

DMW

Protection class:Efficiency class:Rated voltage: [V]

Pump model:

10kWDPVSF25/6 B

IE2

dara


27

Material Code and material nr. Standard ASTM / AISI

JL1040 GJL-250 EN 1561 A48:40B

JS1030 GJS-400 EN 1563

1.4057 X17CrNi16-2--QT800 EN 10088-3 A276:431

1.4300 X12CrNi18-8 EN 10088 A276:302

1.4301 X5CrNi18-10 EN 10088 A276:304

1.4305 X8CrNiS 18-9 EN 10088 A276:303

1.4308 GX5CrNi 19-10 EN 10283 A743:CF8

1.4401 X5CrNiMo 17-12-2 EN 10088 A276:316

1.4404 X2CrNiMo 17-12-2 EN 10088 A276:316L

1.4408 GX5CrNiMo 19-11-2 EN 10213 A743CF8M

1.4460 X3CrNiMoN 27 5 2 EN 10088 --:329

1.4571 X6CrNiMoTi17-12-2 EN 10088 A276:316Ti

Chromium-nickel-molybdenum steel

Description

Cast iron

Chromium-nickel steel

Material conversion table




Chromium-nickel cast steel




Chromium-nickel-molybdenum cast steel

Cast iron

dara


28

3.3 Inspection certificate (3.1)

Following certificates are standard, type and/or order specific certificates which can by acquired by ordering the certificate of your choice at DP-Pumps. The certificates you will find in this document are examples of the possibilities what can be ordered at DP-Pumps. For prices of the required certificates please contact DP-Pumps or your local contact/supplier.

The following examples have been added to this document:

• Inspection certificate 3.1 Atex test report• Inspection certificate 3.1 Hydraulic performance

test• Inspection certificate 3.1 Hydraulic and

hydrostatic performance test• Inspection certificate 3.1 Hydrostatic

performance test• Inspection certificate 3.1 Unit test

29

3.3.1 Inspection certificate 3.1 Atex testreport

INSPECTION CERTIFICATE 3.1ATEX

according to EN 10204:2004





Vertical multi-stage centrifugal pump, type:DPVSF25/6 B 50Hz 2P

to which this certificate relates is in conformity with the following standard(s) or othernormative document(s):

ATEX testreport:

Filing nr.:

20110775 / 11 ATEX D048

according to the provisions of (when applicable):EN 13463-1:2009EN 13463-5:2009EN 60079-14:2003

DP Industries B.V.Alphen aan den Rijn 10-3-2014


Name:Quality Control

1012345

dara


30

Standard:

50Hz 2P Y

Testresults:

Checklistnot

ok applicable

Max. test current < Rated current

Grub-screws (3x) tightened with thread locker (Loctite 2400)

Coupling adjusted at right position

Coupling guard bolts (4x) correctly tightened with thread locker (Loctite 2400)

Pump performance

Visual and acoustic check

'Quick reference card' attached to pump (for pump without motor)

Only for Movitec: Change original manual for ATEX manual

TBH correctly mounted (not thread locked for pump without motor)

Determination of ATEX class:

Data on ATEX typeshield (TPG 20111015) and pumpshield (only DPV and Movitec are allowed)

Torque filled in at 'Quick reference card' (for pump without motor)

In case of private label: Private label manual added i.o. DP or Movitec

ATEX documentation verified and packed with the pump

TBH documentation packed with the pump

Overall testresult

Notes:

Date of issue:

Max. test current: [A]

ATEX testreport:

Freq./motorpoles:

Vapour pressure: [Bar]Density: [kg/m3]

0.27

Rated current: [A]

19,47

Nr. of phases:

Customer/project:Manufact. order number:Test/production nr:

Motor brand:

1012345Motor serial nr.:Test/production nr:

18 0

19,01

10-3-2014

Approved by:Tested by:

Rated voltage: [V] Rated speed: [

DPVSF25/6 B

Test liquid: Chloride level: [%]

WE160M 1-2

Rated power: [kW]

BE00000420 +..297 (DP EN)

Ex de IIC T4

2935

WEG 130406442

3

Maximum current: [A]

Testdate:

Water

Pump model:

Motor type:

Temperature: [°C]

11 400

1000

dara


31

3.3.2 ATEX certificate

32

3.3.3 Inspection certificate 3.1 Hydraulic performance test

INSPECTION CERTIFICATE 3.1according to EN 10204:2004







Hydraulic performance test number

1012345according to the provisions of (when applicable):

ISO 9906:2012 (Grade 3B)




dara


33

Standard:

50Hz 2P Y

Notes:

Requested Actual

25,20 27,80 [m³/h]

95,0 94,8 [m H2O]

Testresults:

Setpoint Flow Flow P1 P2 P Current Speed Voltage

Nr. [m³/h] [m³/h] [l/s] [Bar] [Bar] [m H2O] [A] [rpm] [V]

1 (0,0) 0,00 0,00 0,040 12,65 128,80 12,27 2974 397

2 (9,0) 9,24 2,57 0,040 11,98 121,96 14,05 2968 397

3 (18,0) 17,92 4,98 0,030 10,80 110,00 15,21 2963 396

4 (24,0) 23,54 6,54 0,030 10,09 102,75 17,76 2961 396

5 (27,8) 27,35 7,60 0,020 9,23 94,07 18,58 2956 396

6 (31,5) 31,09 8,64 0,010 8,21 83,75 19,01 2961 397

7 (35,0) 34,67 9,63 0,010 7,03 71,70 18,99 2962 396

8

9

10

11 Q max 39,40 10,94 0,000 5,19 53,01 18,81 2962 397

Tested in conformity with standard ISO 9906:2012 (Grade 3B)

Customer/project:Manufact. order number:

1000

Maximum current: [A] Nr. of phases:

130406442

Motor brand:

Wonder

Rated speed: [rpm]

Density: [kg/m3]

Rated voltage: [V]Rated current: [A]

19,47

Test/production nr:

1012345

Rated power: [kW]

DPVSF 25/6 B

HYDRAULIC testreport

Freq./motorpoles:

Tested by:

18

Date of issue:

0


Approved by: Notified body:


WE160M 1-2 32935

0.27

400

Vapour pressure: [Bar]

Additional information

Guarantee point:

Testdate:

Water

Pump model:

Motor type:

Temperature: [°C]

11

Motor serial nr.:Production wk/yr:

dara


34

50Hz 2P 1012345DPVSF 25/6 B

0,0

20,0

40,0

60,0

80,0

100,0

120,0

140,0

,00 5,00 10,00 15,00 20,00 25,00 30,00 35,00 40,00 45,00

H [m]

Q [m³/h]

Testresults

Guarantee point @n(test)

Requested point

Poly. (Testresults)

dara


35

3.3.4 Inspection certificate 3.1 Hydraulic and hydrostatic performance test










ISO 9906:2012 (Grade 3B)

Hydrostatic test number


EN 809/A1:2009




dara


36

Standard:

50Hz 2P Y

Notes:

Requested Actual

25,20 27,80 [m³/h]

95,0 94,8 [m H2O]

Testresults:



1 (0,0) 0,00 0,00 0,040 12,65 128,80 12,27 2974 397

2 (9,0) 9,24 2,57 0,040 11,98 121,96 14,05 2968 397

3 (18,0) 17,92 4,98 0,030 10,80 110,00 15,21 2963 396

4 (24,0) 23,54 6,54 0,030 10,09 102,75 17,76 2961 396

5 (27,8) 27,35 7,60 0,020 9,23 94,07 18,58 2956 396

6 (31,5) 31,09 8,64 0,010 8,21 83,75 19,01 2961 397

7 (35,0) 34,67 9,63 0,010 7,03 71,70 18,99 2962 396

8

9

10

11 Q max 39,40 10,94 0,000 5,19 53,01 18,81 2962 397



1000


130406442

Motor brand:

Wonder

Rated speed: [rpm]

Density: [kg/m3]


19,47

Test/production nr:

1012345

Rated power: [kW]

DPVSF 25/6 B


Freq./motorpoles:

Tested by:

18

Date of issue:

0


Approved by: Notified body:


WE160M 1-2 32935

0.27

400



Guarantee point:

Testdate:

Water

Pump model:

Motor type:

Temperature: [°C]

11


dara


37

50Hz 2P 1012345DPVSF 25/6 B

0,0

20,0

40,0

60,0

80,0

100,0

120,0

140,0

,00 5,00 10,00 15,00 20,00 25,00 30,00 35,00 40,00 45,00

H [m]

Q [m³/h]

Testresults


Requested point

Poly. (Testresults)

dara


38

Standard:

50Hz 2P Y

Testresults:

Nr.

1

Tested in conformity with standard EN 809/A1:2009 and EN12162:2010

Manufact. order number: Customer/project:

130406442

Nr. of phases:

Wonder

Motor serial nr.:Motor brand:

1012345Pump model:

Additional information:

Rated voltage: [V]

3


HYDROSTATIC testreport

Notes:

Passed1037,5PN25

Test/production nr:

Motor type:

Notified body:

Result:

Approved by:

P*1.5 [Bar]

Pressure class:

WE160M 1-2

Water

Production wk/yr:

Rated current: [A]

Duration of test:

Tested by:

Hydrostatic test pressure:

400

Test liquid:

[min]


0.27

Testdate:

DPVSF 25/6 BFreq./motorpoles:

Density: [kg/m3]

1000

Rated power: [kW]

Date of issue:

18 0

Chloride level: [%]

11 19,47

Temperature: [°C]

Rated speed: [rpm]

2935


dara


39

3.3.5 Inspection certificate 3.1 Hydrostatic performance test










EN 809/A1:2009




dara


40

Standard:

50Hz 2P Y

Testresults:

Nr.

1



130406442

Nr. of phases:

Wonder


1012345Pump model:


Rated voltage: [V]

3



Notes:

Passed1037,5PN25

Test/production nr:

Motor type:

Notified body:

Result:

Approved by:

P*1.5 [Bar]

Pressure class:

WE160M 1-2

Water

Production wk/yr:

Rated current: [A]

Duration of test:

Tested by:


400

Test liquid:

[min]


0.27

Testdate:


Density: [kg/m3]

1000

Rated power: [kW]

Date of issue:

18 0

Chloride level: [%]

11 19,47

Temperature: [°C]

Rated speed: [rpm]

2935


dara


41

3.3.6 Inspection certificate 3.1 Unit test



Wil Ouwehand

Technical director

INSPECTION CERTIFICATE 3.1

Factory acceptance test 123456

700012345 - 1112345

Unitaccording to EN 10204:2004





Test report nr.:


123456

HU12345678

HU 2 DPVME4/3 B MS G 1 G 6/4 PN10 50Hz


Drawing 20141324


ISO 9001:2008

dara


42

Tested by:

DP

Phases:

Run dry protection type:

Testresults1. Common data OK not OK n.a.

2. Check OK not OK n.a.

0

H

- Low level alarm + reset - Valve open + closed - 30% alarm + reset - High water alarm

3.1 Pressure control OK not OK n.a.

3.2 Frequency control (if applicable OK not OK n.a.

4. Remarks OK not OK n.a.

Unit model: Article number:

0-1-19001

Set point: [kPa] Standard unit: Controlled by:Inlet pressure [kPa]

Testreport UnitProduction week: Report nr.:

0 0 0-1-1900

700012345 - 1112345

MCB Current: [A] Rated speed: [rpm] Date of issue:Rated power: [kW] Rated voltage: [V] Main freq.: [Hz]

Closed valve pressure, per pump, according to list:Non return valve, per pump:

Rotating direction, per pump (motor), via all applicable powersupplies:

Outlet-valve open: a pump is switched on immediately when reaching cut-in pressure; another pump start when the start delay expired:Outlet-valve closed: the pumps switches off when reaching the cut-out pressure and the minimum running time is expired:

water and before operation.Unit volgens tekeningGoedkeur ontvangstcontroleWerking vlotterkraanPomp getest voor 3.1 testcertificaatUnit afleveringsklaar gemaakt (installatie schoon en afgedopt)

3 seconds (considering the pump delay / ramp up with rarger pumps):

Pre-charge membrane tank should be raised to 50 kPa below setpoint after the unit is filled with

clockwise, seen from the fan hoodValues motor circuit breaker (MCB) according to motor data:

Check installation specific parameters (see attachement):

Operating instructions present:Wiring diagram present:

0

Activeate the MCB's, one bij one, and check if the correct alarm contact/light is active:Pressure test during 5 minutes with systempressure 1,5 x set point (100 kPa min.):

When, at an unspecified capacity an increase or decrease of 50% of the capacity is simulated, the deviation of the desired value must stay within the required margin of 20 [kPa] within

Pressure test during 5 minutes with systempressure 1,5 x set point (100 kPa min.):

When run dry protection becomes active, the installation must shut down at the pre-set run dry delay:Level control All of the following levels should be tested

dara


43

3.4 Inspection report (3.2)

Following certificates are standard, type and/or order specific certificates which can by acquired by ordering the certificate of your choice at DP-Pumps. The certificates you will find in this document are examples of the possibilities what can be ordered at DP-Pumps. For prices of the required certificates please contact DP-Pumps or your local contact/supplier.

List of notified bodies• American Bureau of Shipping (ABS)• Bureau Veritas (BV)• Certified Coding Specialist (CCS)• ClassNK• Customer• DNV GL Group• General• Lloyd’s Register of shipping (LR)• Registro Italiano Navale (RINA Services S.p.A.)• Russian Maritime Register of Shipping (RS)

The following example have been added to this document:

• Hydraulic and hydrostatic test witnessed by DNV GL Group

44

3.4.1 Inspection report 3.2 Hydraulic and hydrostatic test witnessed by DNV GL Group

INSPECTION REPORT 3.2according to EN 10204:2004









ISO 9906:2012 (Grade 3B)



EN 809/A1:2009


DNVAlphen aan den Rijn10-3-2014

signature of the authorised person signature of the authorised person

Name: Name:Quality Control Surveyor

dara


45

Standard:

50Hz 2P Y

Notes:

Requested Actual

25,20 27,80 [m³/h]

95,0 94,8 [m H2O]

Testresults:



1 (0,0) 0,00 0,00 0,040 12,65 128,80 12,27 2974 397

2 (9,0) 9,24 2,57 0,040 11,98 121,96 14,05 2968 397

3 (18,0) 17,92 4,98 0,030 10,80 110,00 15,21 2963 396

4 (24,0) 23,54 6,54 0,030 10,09 102,75 17,76 2961 396

5 (27,8) 27,35 7,60 0,020 9,23 94,07 18,58 2956 396

6 (31,5) 31,09 8,64 0,010 8,21 83,75 19,01 2961 397

7 (35,0) 34,67 9,63 0,010 7,03 71,70 18,99 2962 396

8

9

10

11 Q max 39,40 10,94 0,000 5,19 53,01 18,81 2962 397



1000


130406442

Motor brand:

Wonder

Rated speed: [rpm]

Density: [kg/m3]


19,47

Test/production nr:

1012345

Rated power: [kW]

DPVSF 25/6 B


Freq./motorpoles:

10-3-2014

Tested by:

18

Date of issue:

0


Approved by:

D

Notified body:


WE160M 1-2 32935

0.27

400



Guarantee point:

Testdate:

Water

Pump model:

Motor type:

Temperature: [°C]

11


dara


46

50Hz 2P 1012345DPVSF 25/6 B

0,0

20,0

40,0

60,0

80,0

100,0

120,0

140,0

,00 5,00 10,00 15,00 20,00 25,00 30,00 35,00 40,00 45,00

H [m]

Q [m³/h]

Testresults


Requested point

Poly. (Testresults)

dara


47

Standard:

50Hz 2P Y

Testresults:

Nr.

1



130406442

Nr. of phases:

Wonder


1012345

DNV GL Group

Pump model:


Rated voltage: [V]

3



Notes:

Passed1037,5PN25

Test/production nr:

Motor type:

Notified body:

Result:

Approved by:

P*1.5 [Bar]

Pressure class:

WE160M 1-2

Water

Production wk/yr:

Rated current: [A]

Duration of test:

Tested by:


400

Test liquid:

[min]


0.27

Testdate:


Density: [kg/m3]

1000

Rated power: [kW]

Date of issue:

18 0

Chloride level: [%]

11 19,47

Temperature: [°C]

Rated speed: [rpm]

2935


dara


dp pumps

P.O. Box 282400 AA Alphen aan den RijnThe Netherlands

t +31 172 48 83 25f +31 172 46 89 30

[email protected]

09/2014

97004432 E

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