series high speed vertical machining center · to fulfill machining requirements of high speed and...

LSeries

High SpeedVertical Machining Center

YIH CHUAN MACHINERY INDUSTRY CO., LTD

YIH CHUAN MACHINERY ( JIAXING ) INDUSTRY CO., LTDCHINA BRANCH

HEAD QUARTERS40755 No.8, 9th Rd., Taichung Industrial Park, Taichung, TaiwanTEL : +886-4-2359-3351FAX : +886-4-2359-0012E-mail : [email protected]

4314031 No.3198, Zhongshan West Rd., Xiuzhou Industrial Area, Jiaxing, Zhejiang TEL : +86-573-8279-9488FAX : +86-573-8279-7299E-mail : [email protected] EXTRONCNC.com

Copyright © EXTRON All rights reservedE-L-EN-201811

LSeries

High SpeedVertical Machining Center

1

3 axes adopt high speed and high precision linear guide ways design to fulfill machining requirements of high speed and high precision which is very suitable for dies & molds, aerospace, automobile and medical industries.

High speed 20,000 rpm direct drive spindle is available for option to provide full power output from spindle motor with no backlash to ensure high quality and high accuracy of surface finish.

CNC tilting rotary table is available for option to provide machining application of complicated angular cutting.

Powerful coolant nozzles around spindle featured with high pressure flush coolant design ensure smooth machining processes and outstanding machining accuracy.

LSerieS

With 40 years experience of manufacturing machine tools, EXTRON has continuously developed and provided creative machine tools for global customers. We're always looking for solutions to improve our products and give you the better quality, reliable machines and service.

2

L660 / L800 / LU-85 / L860 / L1060 / L1165 / L1200 / L1320

HIGH SPEEDVERTICAL MACHINING CENTER

The L series features high speed linear guide ways and high speed spindle with rigid casting body and fast ATC system to achieve high e�ciency and excellent accuracy. Along with design di�erentiation and high CP value, the L series ful�ll various machining needs from now and future.

3

One-piece wide bed structure with linear guide ways and heavy load ball screws eliminate over-hanging issue of working table to ensure optimal solid support.

C3 class ball screw with double nuts ensure optimal accuracy and long-lasting. Besides, pre-tension on all axes eliminates thermal deformation to ensure outstanding machining accuracy.

3 axes are adopted with direct drive AC servo motors to ensure great heavy load ability, high dynamic precision and fast acceleration / deceleration.

SerieS

Rapid Axial System

L

36 / 36 / 30 m/minX / Y / Z axes rapid feed rate

10 / 10 / 10 m/minX / Y / Z cutting feed rate

The Finite Element Analysis ( FEA ) is used on all castings to ensure high rigid structure and minimize deformation.

The Meehanite casting structure and A-shaped column design provide solid support to e�eiciently enhance structure rigidity.

The massive structure of bed, column, and table are all adopted with specialized enforced cross ribs that offer the best stability and precision for constantly machining.

Wide span of column with enforced cross ribs make sure no shake occurrence on head stock while high speed moving to provide outstanding machining rigidity and stability.

4

SUPER RIGID STRUCTURE L660 / L800 / LU-85 / L860

/ L1060 / L1165 / L1200 / L1320

5

Depend on machining characteristics, gear drive system provides high torque machining, or high speed direct drive system is also available to provide superb accuracy speci�cially aimed at die & mold machining.

High speed 20,000 rpm direct drive spindle provides high machining accuracy to reduce vibration and noise transmission as well as isolate heat from motor. ( Option L1060 / L1165 )

Equipped 2-step German made ZF gear box provides high torque & heavy cutting capability at low rpm. ( Option L1060 / L1320 )

Spindle frame is adopted enforced steel alloy and 3 sets of bearings. Spindle motor runs through dynamic balancing to ensure tolerance beyond G0.4 high accuracy balancing in compliance with ISO 1940 standard while ensuring spindle run-out less than 0.003mm.

Constant OutputConstant Torque

2,0000 4,000 6,000

6

12

1818.5

15

24

70

80

95

120

160

Torque[ N-m ]

Output

18.5 kW ( 30 min. )

Torque ( 30 min. )

Torque ( cont. )

15 kW ( cont. )

[ kW ]

1,500

FANUC α15i

BT 50 6,000 rpm Belt drive Spindle

5

10

15

20

30

60

70

95

90

120

Torque[ N-m ]

Output

15 kW ( 30 min. )

Torque ( 30 min. )Torque ( cont. )


11 kW ( cont. )

[ kW ]

1,500

FANUC α12i

2,000 4,0000 6,000 8,000


定格馬力定格扭矩

2,0000 4,000 6,000

6

12

1818.5

15

24

125

250

380375

480500

扭矩[ N-m ]

輸出功率

18.5 kW ( 30 分鐘 )

扭矩 ( 30 分鐘 )

扭矩 ( 連續 )

15 kW ( 連續 )

[ kW ]

1,500375

FANUC α15i

HL

BT 50 6,000 rpm ZF齒輪

5

7.5

5.5

10

15

20

100

200

280

380

300

400

扭矩[ N-m ]

輸出功率

15 kW ( 30 分鐘 )

扭矩 ( 30 分鐘 )

扭矩 ( 連續 )


11 kW ( 連續 )

[ kW ]

1,500375

FANUC α12i

2,000 4,0000 6,000 8,000

HL


3

6

9

12

15

30

35

4845

60

Torque[ N-m ]

Output

7.5 kW ( 30 min. )


Constant Torque Constant Output

5.5 kW ( cont. )

[ kW ]

2,000

1,500

0 4,000 6,000 8,000

FANUC α6i


4

8

12

5.5

3.7

16

20

40

48

70

60

80

Torque[ N-m ]

Output

11 kW ( 30 min. )

Torque ( 30 min. )

Torque ( cont. )


7.5 kW ( cont. )

[ kW ]

2,000

1,500

0 4,000 6,000 8,000

FANUC α8i






3

6

7.5

9

11

12

20

40

48

70

60

80

Torque[ N-m ]

Output[ kW ]

1,000 2,0000 3,000 4,000

11 kW ( 30 min. )

Torque ( 30 min. )

Torque ( cont. )

7.5 kW ( cont. )

1,500

3

6

7.5

9

11

12

10

20

28

19

30

40

Torque[ N-m ]

Output[ kW ]

3,750 7,5000 15,00011,250

11 kW ( 30 min. )

Torque ( 30 min. )

Torque ( cont. )

7.5 kW ( cont. )

4,000

FANUC α8i TLow speed

FANUC α8i THigh speed

15,000 rpm Direct drive Spindle BT 40

95

70

[ N-m ] [ kW ]

1,000 2,0000 3,000 4,000

15 kW ( 30 min. )

11 kW ( cont. )

1,500

35

25

28.6

35.3

45

55

[ N-m ]Output

[ kW ]

5,000 10,0000

12

6

18

24

20,00015,000

FANUC α8i Low speed

FANUC α8i High speed


40

80

120

160

6

0

12

18

24

15 kW ( cont. )

18.5 kW ( 30 min. )

TorqueOutputTorque

Torque ( 30 min. )

Torque ( cont. )

Torque ( 30 min. )

Torque ( cont. )

Spindle chi l ler i s s tandard for a l l ser ies to el iminate thermal d e fo r m a t i o n a n d e n s u re h i g h accuracy and service life.

Unique Spindle System

Direct drive spindle

6


2,0000 4,000 6,000

6

12

1818.5

15

24

70

80

95

120

160

Torque[ N-m ]

Output

18.5 kW ( 30 min. )

Torque ( 30 min. )

Torque ( cont. )

15 kW ( cont. )

[ kW ]

1,500

FANUC α15i


5

10

15

20

30

60

70

95

90

120

Torque[ N-m ]

Output

15 kW ( 30 min. )



11 kW ( cont. )

[ kW ]

1,500

FANUC α12i

2,000 4,0000 6,000 8,000



2,0000 4,000 6,000

6

12

1818.5

15

24

125

250

380375

480500

扭矩[ N-m ]

輸出功率

18.5 kW ( 30 分鐘 )

扭矩 ( 30 分鐘 )

扭矩 ( 連續 )

15 kW ( 連續 )

[ kW ]

1,500375

FANUC α15i

HL


5

7.5

5.5

10

15

20

100

200

280

380

300

400

扭矩[ N-m ]

輸出功率

15 kW ( 30 分鐘 )

扭矩 ( 30 分鐘 )

扭矩 ( 連續 )


11 kW ( 連續 )

[ kW ]

1,500375

FANUC α12i

2,000 4,0000 6,000 8,000

HL


3

6

9

12

15

30

35

4845

60

Torque[ N-m ]

Output

7.5 kW ( 30 min. )



5.5 kW ( cont. )

[ kW ]

2,000

1,500

0 4,000 6,000 8,000

FANUC α6i


4

8

12

5.5

3.7

16

20

40

48

70

60

80

Torque[ N-m ]

Output

11 kW ( 30 min. )

Torque ( 30 min. )

Torque ( cont. )


7.5 kW ( cont. )

[ kW ]

2,000

1,500

0 4,000 6,000 8,000

FANUC α8i






3

6

7.5

9

11

12

20

40

48

70

60

80

Torque[ N-m ]

Output[ kW ]

1,000 2,0000 3,000 4,000

11 kW ( 30 min. )

Torque ( 30 min. )

Torque ( cont. )

7.5 kW ( cont. )

1,500

3

6

7.5

9

11

12

10

20

28

19

30

40

Torque[ N-m ]

Output[ kW ]

3,750 7,5000 15,00011,250

11 kW ( 30 min. )

Torque ( 30 min. )

Torque ( cont. )

7.5 kW ( cont. )

4,000

FANUC α8i TLow speed

FANUC α8i THigh speed


95

70

[ N-m ] [ kW ]

1,000 2,0000 3,000 4,000

15 kW ( 30 min. )

11 kW ( cont. )

1,500

35

25

28.6

35.3

45

55

[ N-m ]Output

[ kW ]

5,000 10,0000

12

6

18

24

20,00015,000

FANUC α8i Low speed

FANUC α8i High speed


40

80

120

160

6

0

12

18

24

15 kW ( cont. )

18.5 kW ( 30 min. )

TorqueOutputTorque

Torque ( 30 min. )

Torque ( cont. )

Torque ( 30 min. )

Torque ( cont. )

Belt drive system Direct drive system Gear drive system

7

Side exit type

High pressure chips �ush coolant

Screw type chip auger x 1 ( Below L1060 )

Screw type chip auger x 2 ( L1165 )

High E�cieny Chips Removal

8

Caterpillar type chip conveyor

OptionSide exit type

9

High Reliable ATC System

( 20T Carousel Type Magazine )

Magazine L660 L800 LU-85 L860 L1060 L1165 L1200 L1320

16 T Carousel Type ● ● — — — ○ ○ —

20 T Carousel Type ○ ○ — — — ○ ○ —

24 T Arm Type ○ ○ ● ● ● ● ● ●

30 T Arm Type ○ ○ ○ ○ ○ — — ○

36 T Arm Type — — ○ ○ ○ — — —

40 T Chain Type — — — — — — — ○

Standard ● Optional ○ N/A —

All machines must pass the test of long-term tool

change reliability before shipment to achieve

high efficiency and high stability during tool

change.

Various options of tool magazine configurations

a re ava i l a b l e by m a c h i n e m o d e l s to m e e t

different machining needs.

10

HMI system

iPanel Intelligent Assistant System

Coordinate Setup

Peripheral Equipments

System Setting

Diagnostic Functions

Calculator Type

MAG Management

Process Parameters

Contact Information

SP Thermal Compensation

Load Management

Workpiece Measurement

Machining Program

Manual Documents

Time Based Maintenance

Remote Functions

T Length Measurement

Process Counter

All-purpose functions to make work easier, fast and safe.

A GREAT HELPER TO IMPROVE YOUR MACHINING EFFICIENCY

IAS

Machine Layout & Dimensions

CAT40

GAUGE DIA.TAPER 7/24

84.516.268.3

16.1

11.13.3

Ø 6

3.5

Ø 7

.3Ø

12.

9Ø

19.

1

90˚

60˚

Ø 4

4.45

BT4065.4 ± 0.2

16.6 ± 0.1

35

35-0.125

Ø 1

0-0.

1

6010 ± 0.1

Ø 1

5-0.

1 45˚

2 ± 0.4

Ø 6

3Ø

53

30˚ 30˚GAUGE DIA.

28-0.1

TAPER 7/24

4

3

60˚

Ø 4

4.45

M16

CAT50


101.8

Ø 6

9.8

19.111.2

3.3

Ø 9

8.3

60˚

Ø 1

6.8

Ø 2

2.8

44.9

34.8

BT50 35

3 ± 0.4

101.8 ± 0.215 ± 0.1

23.2 ± 0.1

Ø 1

00 -

0.05

45 - 0.1

Ø 6

9.85

M24

40

85

Ø 2

3 - 0

.1

35 - 0.1

5

5

60°

25.1

Ø 8

5

Ø 1

7 - 0

.1

GAUGE DIA.

TAPER 7/24

30° 30°

45˚

146.8

( Unit : mm )

Tool Shank and Pull Stud Dimensions

Table Dimensions T-slot Dimensions ( Unit : mm )

ADC

C

C

C

B

18H9

32

12

29

AB

J

K

I

H

G

DC

E F

18H9

30

12

36

11

Model A B C D

L660 760 456 110 58

L800 900 456 120 48

LU-85 932 502 130 56

L860 932 502 130 56

L1060 1,258 510 100 55

L1165 1,120 660 110 110

L1200 1,300 600 120 60

L1320 1,520 700 145 60

Dimensions

( For L1165 )

Machine Layout & Dimensions

CAT40


84.516.268.3

16.1

11.13.3

Ø 6

3.5

Ø 7

.3Ø

12.

9Ø

19.

1

90˚

60˚

Ø 4

4.45

BT4065.4 ± 0.2

16.6 ± 0.1

35

35-0.125

Ø 1

0-0.

1

6010 ± 0.1

Ø 1

5-0.

1 45˚

2 ± 0.4

Ø 6

3Ø

53

30˚ 30˚GAUGE DIA.

28-0.1

TAPER 7/24

4

3

60˚

Ø 4

4.45

M16

CAT50


101.8

Ø 6

9.8

19.111.2

3.3

Ø 9

8.3

60˚

Ø 1

6.8

Ø 2

2.8

44.9

34.8

BT50 35

3 ± 0.4

101.8 ± 0.215 ± 0.1

23.2 ± 0.1

Ø 1

00 -

0.05

45 - 0.1

Ø 6

9.85

M24

40

85

Ø 2

3 - 0

.1

35 - 0.1

5

5

60°

25.1

Ø 8

5

Ø 1

7 - 0

.1

GAUGE DIA.

TAPER 7/24

30° 30°

45˚

146.8

( Unit : mm )

Tool Shank and Pull Stud Dimensions

Table Dimensions T-slot Dimensions ( Unit : mm )

ADC

C

C

C

B

18H9

32

12

29

AB

J

K

I

H

G

DC

E F

18H9

30

12

36

12

Model A B C D E F G H I J K

L660 2,280 2,790 2,364 2,492 2,662 2,461 779 - - 790 779

L800 2,540 3,190 2,173 2,355 2,490 2,520 750 380 950 845 750

LU-85 2,510 3,060 2,610 2,640 2,960 3,165 700 - 560 850 700

L860 2,800 3,460 2,180 2,450 2,720 2,750 750 - 680 850 750

L1060 3,080 3,596 2,576 3,240 2,753 2,896 779 420 692 488 779

L1165 3,228 3,744 2,442 3,048 2,775 2,959 779 420 692 1,172 779

L1200 3,080 3,596 2,576 3,240 2,753 2,896 779 420 692 488 779

L1320 3,360 3,960 2,720 2,875 2,760 2,970 700 - 400 850 700

Spindle chiller Automatic centralized lubrication system Alarm light

Spindle dust-proof air-sealing system Coolant nozzles around spindle Chips flush coolant system

Fully enclosed splash guard Air gun LED working light & LED illuminating lamp

Heat exchanger for electrical cabinet Coolant washing gun Operation manuals

Coolant system ( with pump and tank ) Automatic power off system Adjusting tools and tool kits

Powerful chip auger Leveling bolts & pads 3 coolant nozzels and 1 air nozzel

RS-232 interface Reservoir for tool changer Disk type oil skimmer

SPECIFICATIONS L660 L800 LU-85 L860 L1060 L1165 L1200 L1320X-axis travel mm 660 800 860 1,060 1,100 1,200 1,320

Y-axis travel mm 460 510 540 610 650 610 710

Z-axis travel mm 510 610 770 660 680 610 660 700

Distance from spindle center to column mm 518 589 611 671 800 671 782

Distance from spindle center to table top mm 150 ~ 660 140 ~ 750 170 ~ 940 150 ~ 810 120 ~ 820 125 ~ 735 122 ~ 782 # 40 : 130 ~ 830 # 50 : 95 ~ 795

WORKING TABLETable size mm 760 x 456 900 x 456 932 x 502 1,258 x 510 1,120 ( Opt. 1,320 ) x 660 1,300 x 600 1,520 x 700

T-slot ( width x no. x space ) mm 18 x 4 x 110 18 x 4 x 120 18 x 4 x 130 18 x 5 x 100 18 x 5 x 120 18 x 5 x120 18 x 5 x 145

Table load capacity kg 500 600 600 700 700 1,000 1,500

SPINDLESpindle motor ( cont. / 30 min ) kW 5.5 / 7.5 ( Opt. 7.5 / 11 ) 7.5 / 11 7.5 / 11 ( Opt. 11 / 15 ) 11 / 15

( Opt. 15 / 18.5 )15 / 18.5

( Opt. 18.5 / 22 )

Spindle speed rpmBelt drive 8,000 ( Opt. 10,000 )

Direct drive 10,000 ( Opt. 12,000 / 15,000 )Direct drive 12,0 00

( Opt. 15,000 )

Belt drive 8,000 ( Opt. 10,000 )

Direct drive 10,000 ( Opt. 12,000 / 15,000 )

Belt drive 8,000 ( Opt. 10,000 )Direct drive 10,000 ( Opt. 12,000 / 15,000 / 20,000 ) Belt drive 8,000

Spindle taper # 40 # 40 # 50

FEED RATEX / Y / Z axes rapid feed rate m/min. 36 / 36 / 30 36 / 36 / 30 48 / 48 / 48 30 / 30 / 24 36 / 36 / 30

Cutting feed rate m/min. 1 ~ 10 1 ~ 10

TOOL MAGAZINETool magazine capacity PCS Carousel type 16 ( Opt. 20 ) / ( Opt. Arm type 24 / 30 ) Arm type 24 ( Opt. 30 / 36 ) Arm type 24 ( Opt. Carousel type 16 / 20 ) Arm type 24 ( Opt. 30 / Chain tyzpe 40 )

Max. tool diameter / adj. pocket empty mm Ø 78 / Ø 150 Ø 78 / Ø 150 Ø 80 / Ø 150 Ø 125 / Ø 250

Max. tool length mm 300 300

Max. tool weight kg 7 7 15

ACCURACYPositioning accuracy ( JIS B 6338 ) mm ± 0.010 / Full Travel ± 0.010 / Full Travel

Positioning accuracy ( VDI 3441 ) mm P ≤ 0.010 / Full Travel P ≤ 0.010 / Full Travel

Repeatability ( JIS B 6338 ) mm ± 0.003 ± 0.003

Repeatability ( VDI 3441 ) mm Ps max ≤ 0.005 Ps max ≤ 0.005

GENERALControl system FANUC / MITSUBISHI / SIEMENS / HEIDENHAIN FANUC / MITSUBISHI / SIEMENS / HEIDENHAIN

Power requirement kVA 19 38 32 42 48

Pneumatic pressure requirement ( min. ) kg/cm2 5 ~ 8 ( 5 ) 5 ~ 8 ( 5 ) 6 5 ~ 8 ( 5 ) 5 ~ 8 ( 5 )

Coolant tank capacity ( pump ) liter 240 240 300 240

Machine weight kg 4,500 5,200 6,500 5,800 6,500 7,200 7,000 8,500

Standard Accessories

13

ZF gear box Workpiece measurement system 4 / 5th-axis indexing table

Linear scales Lift-up system during power off Coolant thru tool holder device

Oil mist collector Automatic voltage regulator Transformer

Coolant through spindle Air corditioner for electrical cabinet Caterpillar type chip conveyor

Coolant centrifuge Tool length measurement system

SPECIFICATIONS L660 L800 LU-85 L860 L1060 L1165 L1200 L1320X-axis travel mm 660 800 860 1,060 1,100 1,200 1,320

Y-axis travel mm 460 510 540 610 650 610 710

Z-axis travel mm 510 610 770 660 680 610 660 700

Distance from spindle center to column mm 518 589 611 671 800 671 782

Distance from spindle center to table top mm 150 ~ 660 140 ~ 750 170 ~ 940 150 ~ 810 120 ~ 820 125 ~ 735 122 ~ 782 # 40 : 130 ~ 830 # 50 : 95 ~ 795

WORKING TABLETable size mm 760 x 456 900 x 456 932 x 502 1,258 x 510 1,120 ( Opt. 1,320 ) x 660 1,300 x 600 1,520 x 700

T-slot ( width x no. x space ) mm 18 x 4 x 110 18 x 4 x 120 18 x 4 x 130 18 x 5 x 100 18 x 5 x 120 18 x 5 x120 18 x 5 x 145

Table load capacity kg 500 600 600 700 700 1,000 1,500

SPINDLESpindle motor ( cont. / 30 min ) kW 5.5 / 7.5 ( Opt. 7.5 / 11 ) 7.5 / 11 7.5 / 11 ( Opt. 11 / 15 ) 11 / 15

( Opt. 15 / 18.5 )15 / 18.5

( Opt. 18.5 / 22 )

Spindle speed rpmBelt drive 8,000 ( Opt. 10,000 )

Direct drive 10,000 ( Opt. 12,000 / 15,000 )Direct drive 12,0 00

( Opt. 15,000 )

Belt drive 8,000 ( Opt. 10,000 )

Direct drive 10,000 ( Opt. 12,000 / 15,000 )

Belt drive 8,000 ( Opt. 10,000 )Direct drive 10,000 ( Opt. 12,000 / 15,000 / 20,000 ) Belt drive 8,000

Spindle taper # 40 # 40 # 50

FEED RATEX / Y / Z axes rapid feed rate m/min. 36 / 36 / 30 36 / 36 / 30 48 / 48 / 48 30 / 30 / 24 36 / 36 / 30

Cutting feed rate m/min. 1 ~ 10 1 ~ 10

TOOL MAGAZINETool magazine capacity PCS Carousel type 16 ( Opt. 20 ) / ( Opt. Arm type 24 / 30 ) Arm type 24 ( Opt. 30 / 36 ) Arm type 24 ( Opt. Carousel type 16 / 20 ) Arm type 24 ( Opt. 30 / Chain tyzpe 40 )

Max. tool diameter / adj. pocket empty mm Ø 78 / Ø 150 Ø 78 / Ø 150 Ø 80 / Ø 150 Ø 125 / Ø 250

Max. tool length mm 300 300

Max. tool weight kg 7 7 15

ACCURACYPositioning accuracy ( JIS B 6338 ) mm ± 0.010 / Full Travel ± 0.010 / Full Travel

Positioning accuracy ( VDI 3441 ) mm P ≤ 0.010 / Full Travel P ≤ 0.010 / Full Travel

Repeatability ( JIS B 6338 ) mm ± 0.003 ± 0.003

Repeatability ( VDI 3441 ) mm Ps max ≤ 0.005 Ps max ≤ 0.005

GENERALControl system FANUC / MITSUBISHI / SIEMENS / HEIDENHAIN FANUC / MITSUBISHI / SIEMENS / HEIDENHAIN

Power requirement kVA 19 38 32 42 48

Pneumatic pressure requirement ( min. ) kg/cm2 5 ~ 8 ( 5 ) 5 ~ 8 ( 5 ) 6 5 ~ 8 ( 5 ) 5 ~ 8 ( 5 )

Coolant tank capacity ( pump ) liter 240 240 300 240

Machine weight kg 4,500 5,200 6,500 5,800 6,500 7,200 7,000 8,500

Specifications are subject to change without notice.

Optional Accessories

14