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Serial ATA Logo Group i SATA CabCon MOI for Optical system

Serial ATA International Organization

Version 1.0

26 September 2007

Serial ATA Interoperability Program Revision 1.2 Device Connector MOI (MDI, MDP) Using Optical System

This document is provided "AS IS" and without any warranty of any kind, including, without limitation, any express or implied warranty of non-infringement, merchantability or fitness for a particular purpose. In no event shall SATA-IO or any member of SATA-IO be liable for any direct, indirect, special, exemplary, punitive, or consequential damages, including, without limitation, lost profits, even if advised of the possibility of such damages. This material is provided for reference only. The Serial ATA International Organization does not endorse the vendors equipment outlined in this document.

Serial ATA Logo Group 2 SATA CabCon MOI for Optical system

TABLE OF CONTENTS

TABLE OF CONTENTS.......................................................................................2 REVISION HISTORY...........................................................................................3 ACKNOWLEDGMENTS .....................................................................................4

INTRODUCTION..................................................................................................5

REFERENCES.......................................................................................................6

TEST TITLE: MDI-01 : CONNECTOR LOCATION .......................................7 TEST TITLE: MDI-02 : VISUAL AND DIMENSIONAL INSPECTIONS....32 TEST TITLE: MDP-01 : VISUAL AND DIMENSIONAL INSPECTIONS...38 APPENDIX A: OPTICAL SYSTEM SETUP MANUAL .................................44

EQUIPMENT AND ACCESSORIES LIST………….…………………..……44 SETUP PROCEDURE………………………………………………………....45

1.EQUIPMENT SETUP……………….…………………………………... 45 2.SOFTWARE SETUP…………………………………………..…………46 3.TEST PROCEDURE……………………………………………………..47 4.CALIBRATION……………………...…………………………………...48

APPENDIX B: THE DIMENSIONS OF DEVICE TEST HOLDER ..............49


Revision History

Revision Date Comments

0.1 03/31/07 Initial release

Add 12.7mm and 9.5mm Slimline optical device mechanical test procedure

0.8 04/19/07 Modify new test holder drawing for ODD and HDD

0.9 04/25/07 Release for 30days review

0.91 06/13/07 Update text reference of MDI-01C and only Slimline device requirements were

impact.

1.0RC 07/12/07 Approved by Logo Group for Rev1.2 program

1.0 09/26/07 Final release


ACKNOWLEDGMENTS

The SATA-IO would like to acknowledge the efforts of the following individuals in the development of this test

suite.

Sophia Liu

Electronics Test Center, TAIWAN

No. 8, Land 29, Wen-Ming RD., Kui-shan Hsiang,

TAOYUAN, TAIWAN

[email protected]


INTRODUCTION The test definitions themselves are intended to provide a high-level description of the motivation, resources,

procedures, and methodologies specific to each test for the SATA-IO Device Connector Location Tests. This document

describes how to setup and calibrate the optical system step-by-step and perform these tests using the optical system.


REFERENCES

The following documents are referenced in this text:

[1] Serial ATA Revision 2.5 specification

[2] Serial ATA II：Slimline Connector Specification Revision 1.0

[3] Serial ATA Interoperability Program Unified Test Document, Revision 1.2

[4] Serial ATA Interoperability Program Policy Document, Revision 1.2

[5] EIA-364-18 Visual and Dimensional Inspection

[6] Device test holder (Refer to Appendix B)


Test Title: MDI-01 : Connector Location

Purpose: To test the connector location of device in order to ensure mating of devices to backplanes with proper

mechanical and electrical interface and without physical conflict.

References: See main reference section

Resource Requirements:

1. Serial ATA Device Under Test

2. Optical measurement system

Resolution = 0.01 mm or better

Accuracy of +- 0.001” (+- 0.025 mm) or better

3. Device test holder. (Refer to Appendix B)

Last Modification: 04/19/07

Discussion:

This section defines the test procedure of connector location using optical system for 8 device types by reference

[1] and [2].

1. For a 12.7mm Slimline optical device see section 3.3, Figure 1 and 3 of the Serial ATA II: Slimline

Connector Specification Revision 1.0.

2. For a 9.5 mm Slimline optical device see section 3.3, Figure 1 and 2 of the Serial ATA II: Slimline

Connector Specification Revision 1.0.

3. For a 5.25” optical device see section 6.1.2, Figure 18 of the Serial ATA Revision 2.5 specification.

4. For a 5.25” non-optical device see either section 6.1.2, Figure 18 or section 6.1.2, Figure 19 of the Serial

ATA Revision 2.5 specification.

5. For a 3.5” side mounted device see section 6.1.2, Figure 20 of the Serial ATA Revision 2.5 specification.

6. For a 3.5” bottom mounted device see section 6.1.2, Figure 21 of the Serial ATA Revision 2.5 specification.

7. For a 2.5” side mounted device see section 6.1.2, Figure 22 of the Serial ATA Revision 2.5 specification.

8. For a 2.5” bottom mounted device see section 6.1.2, Figure 23 of the Serial ATA Revision 2.5 specification.

Test Setup:

1. Mount the Serial ATA Device Under Test into test holder.

2. Assemble the optical measurement system as shown in Figure 1 of Appendix A.

3. Turn on the stage and CCD camera power.

4. Turn on PC and open the “Capvideo.exe” software.

5. Configure “capvideo” software as followings.

Step 1：Software setting

(1) Image source：AVerTV USB 2.0 Plus Video Capture


(2) Resolution of image：640*480

(3) Pixel and compress：RGB 24

Step 2：Cllick the Initial Stage key to ensure the stage to lie in zero.

Step 3：Using the Capture key to start the measurement

6. For more detail setup and calibration process refer to Appendix A.

Test Procedure:

1. For a 12.7mm Slimline optical device

(See section 3.3, Figure 1 and 3 of the Serial ATA II: Slimline Connector Specification Revision 1.0.)

Item A: From the bottom surface of the drive to the top of the tongue of the SATA plug.

1.1 Using Ref line 1 of software function to set a reference line on the bottom surface of drive.

1.2 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2.

1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of A.

1.4 Pass/Fail Criteria

6.20+- 0.38 mm

1.5 Measurement Tolerance：+- 0.01 mm

Item B: Parallelism of the top of the tongue of the SATA plug vs. the bottom surface of the drive.



2.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of B1.

2.4 Repeat the step 2.1 to 2.3 to capture the value of B2.

Reference

A


2.5 Calculate the variation between B1 and B2 as B=∣B1-B2∣.


0.40 mm


Item C: From the edge of the drive to the centerline of the SATA plug.

3.1 Using Ref line 1 of software function to set a reference line on the side surface of drive which

nearest SATA connector.

3.2 Moving the DUT position to find the near end side of SATA connector and setting to Ref line

2.

3.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of C1.

3.4 Moving the DUT position to find the far end side of SATA connector, setting to Ref line 2

again and capture the minimum length as value of C2.

3.5 Calculate the value of C as C=((C2-C1)/2)-C1.


21.25 +- 0.38 mm


B1 B2 Reference line

Reference line

C1 C2


Item D: From the back surface of the drive (i.e. the “end of the device factor”) to the base of the tongue of

the SATA plug.

4.1 Using Ref line 1 of software function to set a reference line on top surface of drive.

4.2 Using the CCD focusing by stepper motor to find the inside bottom of SATA connector and

setting to Ref line 2.

4.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of D.


5.20 +- 0.3 mm


D Reference


2. For a 9.5 mm Slimline optical device

(See section 3.3, Figure 1 and 2 of the Serial ATA II: Slimline Connector Specification Revision 1.0.)






6.00+- 0.38 mm







Reference line

A

B1 B2 Reference line




0.40 mm


Item C: From the edge of the drive to the centerline of the SATA plug.

3.1 Using Ref line 1 of software function to set a reference line on the side surface of drive which

nearest SATA connector.

3.2 Moving the DUT position to find the near end side of SATA connector and setting to Ref line

2.

3.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of C1



3.5 Calculate the value of C as C=((C2-C1)/2)-C1.


21.25 +- 0.38 mm



the SATA plug.





Reference line

C2C1



5.20 +- 0.30 mm


D Reference line


3. For a 5.25” optical device

(See section 6.1.2, Figure 18 of the Serial ATA Revision 2.5 specification.)






10.00 +- 0.38 mm









0.40 mm


Reference line

A

Reference Line

B1 B2


Item C: From the centerline of the drive to the centerline of the SATA plug.

3.1 Using Ref line 1 of software function to set a reference line on one side surface of drive.

3.2 Moving the DUT position to find the other side of drive and setting to Ref line 2.




3.5 Moving the DUT position to find the near end side of SATA connector, setting to Ref line 2


3.6 Calculate the value of C as C=(C1/2)-(C2-((C2-C3)/2).


25.00 +- 0.38 mm



the SATA plug.





C1 C2

C3

Reference line

D Reference line



4.90 +- 0.50 mm



4. For a 5.25” non-optical device

(If the device follows section 6.1.2, see Figure 18 then use the Pass/Fail criteria for a “5.25” optical drive”.

If the device does not follow section 6.1.2, see Figure 18)






3.50 +- 0.38 mm









0.40 mm


Reference line

A

Reference Line

B1 B2












42.90 +- 0.38 mm



the SATA plug.





C1C2

C3

D Reference line



4.90 +- 0.50 mm



5. For a 3.5” side mounted device


Item A: From the centerline of the mounting holes to the top of the tongue of the SATA plug.



1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of A2.

1.4 Calculate the value of A as A=A1-A2.

1.5 For the dimension of A1, refer to5_A1 of Appendix B： test holder dimensions.


2.85 +- 0.38 mm






2.4 Repeat the step 2.1 to 2.3 to capture the value of B2



Reference Line

B1 B2

Reference Line

B1 B2

X

A2

Reference line

Holde


0.25 mm












20.68 +- 0.38 mm


Item D: From the centerline of the mounting holes to the base of the tongue of the SATA plug.

4.1 Using Ref line 1 of software function to set a reference line on top surface of holder.



4.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of D2.

Reference line

C1C2

C3


4.4 Calculate the value of D as D=D1-D2.

4.5 For the dimension of D1, refer to 5_D1 of Appendix B： test holder dimensions.


23.60 +- 0.50 mm


Holder

D2 Reference line


6. For a 3.5” bottom mounted device




1.2 Moving the DUT position to find the top of tongue of the SATA plug and setting to Ref line 2



1.5 For the dimension of A1, refer to 6_A1 of Appendix B：3.5” device test holder dimensions.


3.50 +- 0.38 mm








Reference Line

B1 B2

Reference line

A2

Holder



0.25 mm












20.68 +- 0.38 mm







Reference line

C1

C2

C3



4.5 For the dimension of D1, refer to 6_D1 of Appendix B：3.5” device test holder dimension.


36.38 +- 0.50 mm


D2

Holder

Reference line


7. For a 2.5” side mounted device







1.5 For the dimension of A1, refer to 7_A1 of Appendix B： test holder dimensions.


0.50 +- 0.38 mm









Reference Line

B1 B2

X

Holder

Reference line

A2


0.25 mm












4.80 +- 0.38 mm







Refence line

C1C2

C3





9.40 +- 0.50 mm


Holder

Reference line D2


8. For a 2.5” bottom mounted device







1.1 For the dimension of A1, refer to 8_A1 of Appendix B： test holder dimensions.


3.50 +- 0.38 mm


Iiem B: Parallelism of the top of the tongue of the SATA plug vs. the bottom surface of the drive.







Reference Line

B1 B2

Reference Line

B1 B2

X

Reference line

A1

Holder

A2


0.25 mm












4.80 +- 0.38 mm






4.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of D2

R efe rence line

C 1C 2

C 3

D2

Holder





9.4 +- 0.50 mm


Observable Results:

1. Measure and record the value of the request dimension.

2. Repeat each measurement 5 times to reduce any random errors and provide an accurate result

Possible Problems: None


Test Title:MDI-02：Visual and Dimensional Inspections

Purpose:To test the device plug connector dimensions in order to ensure mating of devices to backplanes with proper


References:See main reference section


1 Serial ATA Device Under Test

2 Optical measurement system



3 Device test holder (Refer to Appendix B)

Last Modification:03/31/07 Discussion:

This section defines the test procedure of connector dimension using optical system for SATA devices by

reference [1] and [2].

1 For Slimline optical device：see section 4.1, Figures 4 and 5 of the Serial ATA II: Slimline Connector

Specification Revision 1.0

2 For all other devices：see section 6.1.10.2, Table 5; section 6.1.2, Figure 26; and section 6.1.3.1, Figures 27

and 28 of the Serial ATA Revision 2.5 specification.

Test Setup:

1 Mount the Serial ATA Device Under Test into test holder.

2 Assemble the optical measurement system as shown in Figure 1 of Appendix A.

3 Turn on the stage and CCD camera power.

4 Turn on PC and open the “Capvideo.exe” software.

5 Configure “capvideo” software as followings.


Image source：AVerTV USB 2.0 Plus Video Capture

Resolution of image：640*480

Pixel and compress：RGB 24

Step 2：Click the Initial Stage key to ensure the stage to lie in zero.


6 For more detail setup and calibration process refer to Appendix A.


Test Procedure: 1. For Slimline devices

Item A: The thickness of the device plug tongue. (Figure 5, section A-A).

1.1 Using Ref line 1 of software function to set a reference line on the one side of tongue of SATA

plug.

1.2 Moving the DUT position to find the other side of tongue of the SATA plug and setting to Ref

line 2.



1.23 +- 0.05 mm


Item B: If the “Optional Wall” of Figure 5 is present then the distance from the device plug tongue to the

wall. (Figure 5, section A-A).

1.1 Using Ref line 1 of software function to set a reference line on the inside wall of optional wall

of SATA plug.


1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of B.

Optional wall

A

Reference line

B

Reference line



1.58 +- 0.08 mm


Item C: If the “Optional Wall” of Figure 5 is not present then the keep out zone from Datum A of Figure 5 to

the nearest obstruction.

1.1 Using Ref line 1 of software function to set a reference line on the holder.


1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of C.


1.50 mm minimum


Item D: The combined width of the power and signal segments. (Figure 4).

1.1 Using Ref line 1 of software function to set a reference line on the one side of SATA plug.

1.2 Moving the DUT position to find the other side of the SATA plug and setting to Ref line 2.


C

Holde

Reference line

D Reference line



1.23 +- 0.05 mm


Item E: The separation between the power and signal segments. (Figure 4).

1.1 Using Ref line 1 of software function to set a reference line on the power connector as shown

below.

1.2 Moving the DUT position to find the other side of the power and signal segment and setting to

Ref line 2.

1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of E.


2.34 +- 0.05 mm


E Reference line


2. For all other devices

Item A: The thickness of the device plug tongue. (Figure 28, section C-C).


plug.


line 2.



1.23 +- 0.05 mm



wall. (Figure 28, section B-B).


of SATA plug.




1.58 +- 0.05 mm

A

Reference line

A

Reference line



Item C: If the “Optional Wall” of Figure 28 is not present then the keep out zone from Datum A of Figure

26 to the nearest obstruction.





1.50 mm minimum


Item D: The combined width of the power and signal segments. (Figure 27).

1.1 Using Ref line 1 of software function to set a reference line on the one side of SATA plug.

1.2 Moving the DUT position to find the other side of the SATA plug and setting to Ref line 2.


C

Holde

Reference line

D

Reference line



33.39 +- 0.08 mm


Item E: The separation between the power and signal segments. (Figure 27)

1.1 Using Ref line 1 of software function to set a reference line on the power connector as shown

below.

1.2 Moving the DUT position to find the other side of the power and signal segment and setting to

Ref line 2.

1.3 Capture the minimum length form Ref line 1 to Ref line 2 as value of E.


2.41 +- 0.05 mm


Observable Results:

1 Measure and record the value of the request dimension.

2 Repeat each measurement 5 times to reduce any random errors and provide an accurate result.

Possible Problems: None

EReference line


Test Title:MDP-01 : Visual and Dimensional Inspections Purpose：To test the power connector dimensions in order to ensure mating of devices to backplanes with proper


References：See main reference section


1 Serial ATA Device Under Test

2 Optical measurement system



3 Device test holder. (Refer to Appendix B)

Last Modification:03/31/07 Discussion:

This section defines the test procedure of power connector dimensions using optical system for SATA devices by

reference [1] and [2].

1 For Slimline optical device：see section 4.1, Figure 5 of the Serial ATA II: Slimline Connector Specification

Revision 1.0 2 For all other devices：see section 6.1.10.2, Table 5; section 6.1.2, Figure 26; and section 6.1.3.1, Figures 27

and 28 of the Serial ATA Revision 2.5 specification.

Test Setup:

1 Mount the Serial ATA Device Under Test into test holder.

2 Assemble the optical measurement system as shown in Figure 1 of Appendix A.

3 Turn on the stage and CCD camera power.

4 Turn on PC and open the “Capvideo.exe” software.

5 Configure “capvideo” software as followings.


Image source：AVerTV USB 2.0 Plus Video Capture

Resolution of image：640*480

Pixel and compress：RGB 24

Step 2：Click the Initial Stage key to ensure the stage to lie in zero.


6 For more detail setup and calibration process refer to Appendix A.


Test Procedure: 1 For Slimline devices:

Item A: The thickness of the device plug tongue. (Figure 5, section A-A)


plug.


line 2.



1.23 +- 0.05 mm



wall. (Figure 5, section A-A)


of SATA plug.



Optional wall

A

Reference line

B

Reference line



1.58 +- 0.08 mm








1.50 mm minimum


2 For all other devices:

Item A: The thickness of the device plug tongue. (Figure 5, section A-A)


plug.


line 2.


C

Holde

Reference line

A

Reference line



1.23 +- 0.05 mm



wall. (Figure 5, section A-A)


of SATA plug.




1.58 +- 0.08 mm







Optional wall

B

Reference line



1.50 mm minimum


Observable Results:

1. Measure and record the value of the request dimension.

2. Repeat each measurement 5 times to reduce any random errors and provide an accurate result Possible Problems: None

C

Holde

Reference line


Appendix A：Optical system setup and calibration manual Purpose: To setup and calibrate the optical system step-by-step.

Equipment and accessories list

Item Name Model Q’TY 1 Main stage TBD 1 2 Black and white video camera module Sony XC-ST70 1 3 Video capture Aver media M036 1 4 High resolution camera Fujinon HF35HA-1B 1 5 CCD camera adaptor Sony DC-700 1 6 Camera module holder TBD 1 7 Camera brace TBD 1 8 USB A to Mini-B cable 1 9 AV to BNC cable 1

10 Camera cable 1 11 Level 1 12 Glass Scales 50mm 1 13 Device test holder TBD 1

Figure 1. Equipment and accessory list

1

2

3

45

6

7 8

9

10

1112

13


Setup procedure 3. Equipment setup

1. Put Main Stage on the test table.

2. Using a lever to make sure the main stage is on

horizontal.

1. Assemble the camera brace on the Main Stage.

2. Using a lever to make sure the camera brace is

horizontal with main stage.

1. Assemble the camera module holder on the camera

brace.

2. Put the highly resolution camera into the video

camera module.

3. Then, mount the camera module on holder.

1. Connect the video camera module through the video

port of camera adaptor with a camera cable.

2. Connect the video camera module through the video

port of video capture with an AV to BNC cable.


1. Connect PC to the main stage and the video

capture with two USB cables respectively.

2. Software setup

1. Turn on the main stage and CCD camera adaptor

power.

2. Turn on PC and open the “Capvideo.exe” software.

Note：press “Enter” button to go through the check

process for system.

3. Configure “capvideo” software as following as

below.

Step 1：Setting (1) Image source：AVerTV USB 2.0

Plus Video Capture (2) Resolution of image：640*480 (3) Pixel and compress：RGB 24 Step 2：Initial stage Step 3：Capture


3. Test procedure

1. Mount the Serial ATA Device under test into test holder.

2. Assemble the optical measurement system as shown in Figure 1.

3. Turn on the stage and CCD camera power. 4. Turn on PC and open the “Capvideo.exe”

software. 5. Configure “capvideo” software. 6. Adjust the altitude of CCD module to get

the clear image .

7. Press the button to find the position for measurement.

1. Using the mouse to click “point1” button. 2. Click lift button of mouse to choose the

first point on the measuring image. 3. Then, hold right button of mouse to make

one line along the measuring edge. 4. Next, click “Ref line1” for setting. 5. Repeat step 1 to step 4 to set “Ref line2”

for second measuring point.

Note：If it necessary, using button to fine out second measuring point. 1. Press “get length”, the minimum length

between line1 and line2 will display. 2. Click “clearLine” to clear away the result

for next measurement. Note：Repeat each measurement 5 times to reduce any random errors and provide an accurate result.


4. Calibration 1. Using glass scale and adjusting the altitude of CCD module to get the clear image on the

PC screen.

2. Press the button to find the “0” position to be the fist reference P1.

3. Then, Press the button to find the “50” position to be the fist reference P2. 4. Press “get length”, the minimum length between P1 and lP2 will display. The reading must

within 50±0.01mm.

5. Turning the value of “um/step＂ until the reading get into 50±0.01mm.

2.95 14 (7_D1)

28.50 (5_D1)76.15

2.82

3 (7_A1)

6.35 (5_A1)

10 1.8" Side

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2.5" 3.5"

5.25"

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54

32

1

Sophia

SATA CabCon MOI for connector location

Sophia

Serial ATA Logo Group

Sophia Liu

Text Box

49

Sophia Liu

Note

Unmarked set by Sophia Liu

Sophia Liu

Stamp

Sophia Liu

Note

Unmarked set by Sophia Liu

Sophia Liu

Note

Marked set by Sophia Liu

Sophia Liu

Note

Accepted set by Sophia Liu

Sophia Liu

Text Box

Bottom mount

Sophia Liu

Text Box

Side mount

Sophia Liu

Note


Sophia Liu

Note


Sophia Liu

Note


Sophia

Appendix B：The dimensions of device test holder

2.95

14 (8_D1) 41.28 (6_D1)

3.20

4.07 (8_A1)

3.18 (6_A1)

76.15

3.18

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5.25"

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Stamp

Sophia Liu

Text Box

Side mount

Sophia Liu

Text Box

Bottom mount

Sophia

Serial ATA Logo Group

Sophia Liu

Text Box

50

Sophia

SATA CabCon MOI for connector location

serial ata international organization...1.2 moving the dut position to find the top of tongue of the...

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