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Sequencing Pavan Karva Rashmi Navaghane

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Page 1: Sequencing

Sequencing

Pavan KarvaRashmi Navaghane

Page 2: Sequencing

PROBLEM 1

There are six job which must go through two machine A and B in the order A-B. Processing time (in hours) is given here:

Determine the optimum sequence and the total elapsed time?

Job

1 2 3 4 5 6

Machine A

8 10 11 12 16 20

Machine B

7

15 10 14 13 9

Page 3: Sequencing

Solution

Given

Sequence

MACHINE A MACHINE B

Job

1 2 3 4 5 6

Machine A

8 10 11 12 16 20

Machine B

7

15 10 14 13 9

Job 2 16543

Page 4: Sequencing

Continue…

Total Elapsed time

Total Elapsed time=85hrs

Machine A Machine B

Sequence

Start time

Add Time taken

End time

Start time

Add Time taken

End time

2 0 + 10 10 10 + 15 25

3 10 + 11 21 25 + 10 35

4 21 + 12 33 35 + 14 49

5 33 + 16 49 49 + 13 62

6 49 + 20 69 69 + 9 78

1 69 + 8 77 78 + 7 85

Total Time

77 68

Page 5: Sequencing

Continue…

Idle Time for M/c A=

Total Elapsed Time- Total time of M/c A

85-77=8 hrs.

Idle Time for M/c B=

Total Elapsed Time- Total time of M/c B

85-68=17 hrs.

Page 6: Sequencing

PROBLEM 2

There are five jobs, each of which must go through machines A, B and C in the order ABC. Processing time (in hours) are given below:

Determine the optimal processing sequence and total elapsed time?

Job 1 2 3 4 5

Machine A 10 11 8 7 6

Machine B 6 4 5 3 2

Machine C 9 5 4 6 8

Page 7: Sequencing

Solution

Given

Step 1- 1st we have to convert this problem into two machine

problem. For that we have to check following condition: Min A or Min C >= Max B here Min A=6, Min C=4, Max B=6. therefore 6=6 Min A=Max B

Job 1 2 3 4 5

Machine A 10 11 8 7 6

Machine B 6 4 5 3 2

Machine C 9 5 4 6 8

Page 8: Sequencing

Continue….

Consolidation or Conversion Table

New job timing According to Consolidation Table

Job New M/c 1 New M/c 2

P(A+B) New time P(B+C) New time

1 10+6= 16 6+9= 15

2 11+4= 15 4+5= 9

3 8+5= 13 5+4= 9

4 7+3= 10 3+6= 9

5 6+2= 8 2+8= 10

Job 1 2 3 4 5

New M/c 1 16 15 13 10 8

New M/c 2 15 9 9 9 10

Page 9: Sequencing

Continue…..

Sequencing According to consolidation Table:

Consolidated table:

Job sequence:

Job 1 2 3 4 5

New M/c 1 16 15 13 10 8

New M/c 2 15 9 9 9 10

Job 3 4215

Page 10: Sequencing

Other Possible Sequences

Job 5 4 1 2 3

Job 5 4 1 3 2

Page 11: Sequencing

Continue…

Total Elapsed timeMachine A Machine B Machine C

Sequence

Start time

Total time

End time

Start time

Total time

End time

Start time

Total time

End Time

5 0 6 6 6 2 8 8 8 16

3 6 8 14 14 5 19 19 4 23

1 14 10 24 24 6 30 30 9 39

2 24 11 35 35 4 39 39 5 44

4 35 7 42 42 3 45 45 6 51

TOTAL TIME

42 20 29

Page 12: Sequencing

Continue…

Idle Time for M/c A=

Total Elapsed Time- Total time of M/c A

51-42=9 hrs.

Idle Time for M/c B= Total Elapsed Time- Total time of M/c B

51-20=31hrs.

Idle Time for M/c C=

Total Elapsed Time- Total time of M/c B

51-29=22hrs.

Total Elapsed time=51 hrs

Page 13: Sequencing

PROBLEM 3

There are 4 job ABCD are required to be processed on four machine M1, M2, M3, M4 in that order. Determine optimal sequence and total elapsed time.

Job M1 M2 M3 M4

A 13 8 7 14

B 12 6 8 19

C 9 7 5 15

D 8 5 6 15

MACHINES

Page 14: Sequencing

Continue…

Given

Step 1- 1st we have to convert this problem into two machine problem. For that we have to check following condition:

Min M1 or Min M4 >= Max M2 or Max M3 here Min M1=8, Min M4=14, Max M2=7, Max M3=8. therefore 8=8 Min M1=Max M3

Job M1 M2 M3 M4

A 13 8 7 14

B 12 6 8 19

C 9 7 5 15

D 8 5 6 15

Page 15: Sequencing

Continue…

Consolidation or Conversion Table

New job timing According to Consolidation Table

JOB MACHINES 5 MACHINES 6

P(M1+M2+M3) NEW TIME P(M2+M3+M4) NEW TIME

A 13+8+7 28 8+7+14 29

B 12+6+8 26 6+8+19 33

C 9+7+5 21 7+5+15 27

D 8+5+6 19 5+6+15 26

Job A B C D

New M/c 5 28 26 21 19

New M/c 6 29 33 27 26

Page 16: Sequencing

Continue…

Sequencing According to consolidation Table:

Consolidated table:

Job sequence:

Job A B C D

New M/c 5 28 26 21 19

New M/c 6 29 33 27 26

CABDJOB

Page 17: Sequencing

Elapsed time calculation

START TIME – ST,TIME TAKEN –TT,END TIME -ET

Machine 1 Machine 2 Machine 3 Machine 4

S.Q ST TT ET ST TT ET ST TT ET ST TT ET

D 0 8 8 8 5 13 13 6 19 19 15 34

B 8 12 20 20 6 26 26 8 34 34 19 53

A 20 13 33 33 8 41 41 7 48 53 14 67

C 33 9 42 42 7 49 49 5 54 67 15 82

T.T 49 26 26 63

Page 18: Sequencing

Continue…

Total Elapsed time= 82 hrs

Idle Time for M/c 1=

Total Elapsed Time- Total time of M/c 1

82-42= 40hrs.

Idle Time for M/c 2=

Total Elapsed Time- Total time of M/c 2

82-26= 56hrs.

Idle Time for M/c 3=

Total Elapsed Time- Total time of M/c 3

82-26= 56hrs.

Idle Time for M/c 4=

Total Elapsed Time- Total time of M/c 4

82-63=19hrs.

Page 19: Sequencing

Thank You