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Sensors with IO-Link for Temperature, Pressure, and ConductivitySimple – Direct – Safe

Sensors that have a say!

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Long plant downtimes now belong to the past. JUMO temperature, pressure, and con-ductivity sensors with IO-Link help you to better plan the availability or the exchange of sensors through the integrated diagnostic function. In addition, time-consuming parameterizations when changing sensors are eliminated as the necessary data is transferred from the superordinate system.

Sensors with IO-Link for temperature, pressure, and conductivity

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Overview Mounting and startup Plant efficiency and availability

Sensors with IO-Link for Temperature, Pressure, and Conductivity

Sensors that have a say!

Your benefits in a nutshell � Optimization of the production process through communication down to the lowest field level � Reduction of mounting and startup times � Increase of plant efficiency due to maximum transparency down to the sensor level � Reduction of maintenance and service costs with simultaneous increase in plant availability � High degree of process reliability due to long operating life and great accuracy � Flexible use through compact design type and a variety of process connections

Description JUMO dTRANS T1000Temperature sensor

JUMO dTRANS p35Pressure sensor

Type 902915 402058

Appl

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Features • Fastest data transfer rate COM 3• Clear allocation due to IODD

Areas of application • Food industry• Mechanical and plant engineering• Packaging industry• Process automation

Data

Input -50 to +260 °C Relative, absolute 400 mbar to 600 bar

Medium temperature -50 to +260 °C -25 to +125 °C

Ambient temperature -40 to +85 °C

Output • IO-Link device V 1.1 (downward compatible to IO-Link V 1.0)• 2 outputs for switch operation (SIO mode; SIO = standard IO)

Data transfer rate COM 3 (230.4 kBaud)

Process connection Market-based screw connections and hygienic process connections

Protection type IP65, IP67

Cycle time 2 ms

Special features Compact design type

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Inductive conductivity sensors

Description JUMO digiLine Ci ST10Transmitter for separate inductive conductivity sensor

JUMO digiLine Ci HT10Head transmitter with inductive conductivity sensor

Type 202760 202761

Appl

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Areas of application (dependent on sensor)

• General water technology• Mineral springs, drinking water (ACS approval)• Air-conditioning and cooling systems• Dilution monitoring in cooling towers• Car washes• Desalination of seawater (inflow)• Swimming pool water control• Dairies, breweries (use of FDA listed materials)• Soft drink production and filling• Production of liquid foods• CIP and SIP plants• Rinsing and cleaning processes• Concentration measurements (intensification) of acids, lyes, and cleaning chemicals

Data

Measuring principle Inductive

Sensor connection Separate design Compact design

Sensor material • PP• PVDF• PEEK®

Measuring range 50 µS/cm to 2000 mS/cm; concentration measurement in acids and lyes (e.g. NaOH, NaCl, HCl, etc.); customized characteristic line

Temperature compensation

• Linear• Non-linear

Temperature Max. 150 °C (depends on sensor)

Pressure Max. 12 bar (depends on sensor)

Interface JUMO digiLine or IO-Link

Inputs and outputs 2x analog output 4 to 20 mA; 2x digital inputs2x solid state relays, 1x buzzer

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Conductive conductivity sensors

Description JUMO digiLine CR ST10Transmitter for separate conductive conductivity sensor

JUMO digiLine CR HT10Head transmitter with conductive two-electrode conductivity sensor Type EC

JUMO digiLine CR HT20Head transmitter with conductive two-electrode conductivity sensor Type PVC

Type 202762 202763 202764

Appl

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• Application in highly-purified water

• Reverse osmosis• Ion exchangers• Pharmaceutical application• Rinsing processes in food,

beverage, pharmaceutical, andbiotechnology industry

• Pharmaceutical industry• Food technology• Process water

• General water technology• Drinking water, surface water, swimming pool water• Air-conditioning and cooling systems• Horticultural technology• Seawater and freshwater aquaristics• Lightly-polluted industrial rinse and cleaning water,

process water• Highly-purified water monitoring• Reverse osmosis plants• Ion exchangers

Data

Measuring principle Conductive

Sensor connection Separate design Compact design

Sensor material Stainless steel 1.4571; titanium; stainless steel 1.4435; PEEK®; graphite; PVDF; PPE; PS

PPE; PS Stainless steel (1.4571); graphite

Measuring range 0.05 µS/cm to 600 mS/cm customer-specific characteristic line

0.1 µS/cm to 100 mS/cm customer-specific characteristic line

0.01 µS/cm to 15 mS/cm customer-specific characteristic line


• Linear• ASTM• USP <645>

Temperature Max. 200 °C (depends on sensor) Max. 60 °C Max. 55 °C

Pressure Max. 16 bar (depends on sensor) Max. 6 bar



µS/cmmS/cm

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Conductive conductivity sensors

Description JUMO digiLine CR HT30Head transmitter with conductive two-electrode conductivity sensor Type VA

JUMO digiLine CR HT40Head transmitter with conductive two-electrode conductivity sensor Type SL

JUMO digiLine CR HT50Head transmitter with conductive two-electrode conductivity sensor Type PK

Type 202765 202766 202767

Appl

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• Application in highly-purified water• Reverse osmosis• Ion exchangers• Pharmaceutical application

Data


Sensor connection Compact design

Sensor material Stainless steel 1.4435

Measuring range 0.05 µS/cm to 1 mS/cm customer-specific characteristic line



Temperature Max. 200 °C Max. 135 °C 135 °C (short-term 150 °C)

Pressure Max. 16 bar Max. 16 bar Max. 9 bar

Interface JUMO digiLine oder IO-Link


µS/cmmS/cm

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Description JUMO digiLine CR HT60Head transmitter with conductive two-electrode conductivity sensor Type GT

JUMO digiLine CR HT70Head transmitter with conductive four-electrode conductivity sensor Type 4P

Type 202768 202769

Appl

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• Fresh water monitoring• Water treatment• Condensate monitoring

• Rinsing processes in food, beverage, pharmaceutical, and bio technology (e.g. CIP and SIP processes, back-washing processes for ion exchang-ers, phase separation)

• Pharmaceutical industry• Chemical• Food technology• Bottle cleaning plants• Process water

Data


Sensor connection Compact design

Sensor material PVDF • Stainless steel 1.4435• PEEK®

Measuring range 10 µS/cm to 15 mS/cm customer-specific characteristic line

1 µS/cm to approx. 600 mS/cm customer-specific characteristic line



Temperature Max. 130 °C Max. 120 °C (short-term 140 °C)

Pressure Max. 16 bar



µS/cmmS/cm

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Example of a plant architecture with IO-Link

IO-Link point-to-point connection

Simply flexible – optimization of the production process through communication down to the lowest field level

Flexibility, production process optimization, and remote serviceability are important performance parameters for machines or plants. Sensors with IO-Link now give the plant operator access to the lowest field level. Only minimal effort is required to retrieve sensor information, parameterization, and diagnoses so that plant conditions can be ideally evaluated. The efficient point-to-point communication of IO-Link is based on the well-known three-wire sensor connection that does not place additional demands on the cable ma-terial. IO-Link is consequently not a fieldbus, but the fur-ther development of the previous and proven connection technology for sensors.IO-Link is a serial, bidirectional point-to-point connection for signal transmission and energy supply within any number of networks, fieldbuses, or back panel buses. The M12 plug connectors were defined (among others) for the connection technology in IP65/67. Here, sensors usually have a 4-pole and actuators have a 5-pole connector. IO-Link masters cat-egorically have a 5-pole M12 socket.

According to IEC 60974-5-2 the terminal assignment is specified as follows:

� Pin 1: 24 V � Pin 3: 0 V � Pin 4: switching and communication line (C/Q)

These 3 pins are not only used to enable the IO-Link com-munication but also an energy supply to the device of up to 200 mA.

Terminal assignment IO-Link device

Fieldbus/sensor/actuator

Industrial Ethernet

Fieldbus

1L+

L–

C/Q

C/Q = switching and communication management

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IO-Link

SIO

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IO-Link device tool

General device information

Quick and straightforward – reduction of mounting and startup times

MountingThe use of sensors with IO-Link can significantly reduce the required effort for mounting and startup. This advan-tage is made possible through simplified cabling as well as automation of the startup through parameter storage and duplication.During mounting, ready-to-install cables are used so that no assembly is required and error sources are omitted.



StartupStartup is also possible through automation as the pa-rameters can be downloaded and made available to the device in a matter of seconds.Users particularly appreciate IO-Link due to its simple installation and parameterization as well as its indepen-dence from the fieldbus. The result is that the need for wiring is significantly decreased and that each sensor al-ways has its own "ID card" due to consistent parameter data retention. This greatly reduces the amount of work involved in troubleshooting.

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Example plant for IO-Link sensors

Diagnosis overview

Simply efficient – increase of plant efficiency due to maximum transparency down to the sensor level

Sensor statusTimes of unexpected plant failures due to a sensor defect are over. The reason here is that the integrated diagnostic mechanisms allow early recognition and repair of defec-tive sensor states. The functions contained in the sensors – such as operat-ing hours counter, drag indicator, and detection of probe breaks/short-circuits – help to evaluate the sensor states early enough to react so that plant efficiency increases considerably.

Simple and quick data transmissionIO-Link offers the option of exchanging cyclical as well as acyclic data with superordinate levels.For example, parameter data can be downloaded to a sensor or, alternatively, diagnostic data can be extracted during operation.Due to a transmission speed COM 3 with 230.4 kBaud and the cycle time of 2 ms data is quickly exchanged and avail-able within seconds.

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Example IODD

Overview of the existing IODDs using the example of a pressure

sensor



An eye on costs – cost reduction while plant availability increases at the same time

Sensor replacementIO-Link closes the communication gap between the field level and the sensor level. As a result, other than the process variables, data for identification, for parameterization, and about the condition of the device can be transferred. Now information is available that prevents the mix-up with wrong device types during device exchange. The parameterization of the sensors is saved in a superimposed fashion so that it can be automatically transferred during device exchange.

Eliminate errors before they can take holdEach IO-Link devices includes a device ID. The IO-Link master retrieves the device ID and can assign the de-vice to an IODD. This offers the option to distinguish the sensor type (temperature sensor/pressure sensor) from other ones through the device ID as each sensor type pos-sesses several device IDs. These clearly identify the sen-sor and describe its different features. One result is that the exchange of a sensor with another that deviates in the measuring range and accuracy class can be identified im-mediately.The wrongly mounted sensor is instantly replaced by the correct one and is not even implemented, which prevents its destruction or an error during running operation of the plant.

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